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1、 PLK series THYRISTOR NON-CONTACT VOLTAGE STABILIZER MANUAL BOOK . INTRODUCTION .Thank you for choosing our voltage stabilizer products.This manual book offers the solution of installation, use, maintenance. In order to make sure you are able to install and operate this product correctly, Please rea
2、d this manual in detail before installation,If has any question, please contact our company or agent for the consultation,Our professional staff will sincerely serve you.Catalogue l Product presentation . 1l Technical parameters . 2l Environmental requirement . 3l Install the wiring . 4l Operation .
3、 6l Announcements . 7l Maintenance . 8l Exception handling . 9PLK series three-phase thyristor non-contact voltage stabilizer manual book1. Product presentation1-1. PLKSeries nc non-contact green regulated power supply(hereinafter referred to as the voltage stabilizer).It using the latest DSP comput
4、ing metering chip control technology, the fast ac sampling technology, effective value correction technology, current zero voltage switching technology and the rapid compensation technology, Setting the smart meter, fast voltage stability and fault diagnosis together, make the product safety, effici
5、ency and precision.It is mainly controlled by the isolation transformer, SCR module, CPU core, fast voltage regulation technology and safety protection device, developed fully contactless control, safety, high efficiency, energy saving, environmental protection, is the perfect combination of SCR swi
6、tch and transformer technology.1-2. Product features (1) High efficiency: the effective power of more than 99%.(2) Intelligent instrument display: intelligent instrument real-time display voltage, current, power, such as RMS, clear, accurate, high resolution, thin-film button operation, safe and rel
7、iable.(3) Three-phase point adjustment: output voltage imbalance degree is less than 0.5 1%, ensure the accuracy of each phase output voltage constant.(4) Applicable: wide voltage range and can meet the poor quality of the power grid, large range of voltage fluctuation and equipment use.(5) High-spe
8、ed response: voltage response speed is 40 milliseconds, on any computer automation, equipment and instrument, not a voltage change impact.(6) Complete protection function: with overload, overvoltage, undervoltage, short circuit fault display and protection function, such as to ensure the safe operat
9、ion of the stabilizer and load.(7) Preset functions: protect limit can be set freely.(8) Overload capacity is strong, the whole machine is made of high quality components, performance is good, can withstand momentary overload and not damage the unit.(9) Strong adaptability, strong adaptability of po
10、wer grid and load, can be in all sorts of bad power grid and complex load cases, the continuous and stable job in a reliable way.(10) Orthoscopic: using zero current switching technology, produced in the process of switching no stop, no surge current, the waveform distortion.(11) Low loss: the minim
11、um power loss and no-load loss less than 0.5%, to the customers save a lot of electricity.The bypass function, easy maintenance: bypass the utility function, convenient maintenance.2. technical parameters2-1. Product technical parameters:(1Product model:PLK(2) The rated capacity:10KW-100KW(3) Phase:
12、Three-phase(4) Input range380V15%(5) output voltage380V(6) precision1%(7) efficiency99%(8) frequency50Hz/60Hz(9) response time 5 m insulation resistance(12) Dielectric strength:Sinusoidal ac voltage 2500 v / 1 min without flashover and breakdown(13) Output waveform:The output waveform is no distorti
13、on, no harmonic increments(14) Instantaneous overload capacity:2 times rated current(15) Display mode:LED(16) Work style:Long-term continuous operation(17) Protection function:Overload, overvoltage, undervoltage, short circuit protection(18) Operating mode:Temperature control forced air coolingRemar
14、k:Voltage regulator rated capacity of the press type calculation:Note: P - rated voltage stabilizer (output) capacity (KVA) M - phase number 1 phase: m = 1 Three phase: m = 3,I2 - rated output current (A) U2 - rated output voltage (V) (three phase line voltage)The above for our normal product techni
15、cal parameters, not as the basis of customer acceptance of the product, product acceptance should be based on the parameters agreed in the contract.If customer has special requirements, can negotiate with the company related department.2-2. The machine specification:No.Output voltage:VProduct model:
16、Output current:AProduct name:Voltage regulation accuracy:%The rated capacity:KVACooling mode:self cooling air coolingThe phase number:Weight:kgVoltage range:VThe dimensions: mm3. environmental requirement3-1. the environmental requirements(1) Voltage regulator should be used in indoor.(2) No conduct
17、ive or explosive dust, no corrosion metal or destruction of insulation gas, steam or oil mist.(3) Well ventilated.(4) Solid foundation.(5) At an altitude of less than 1000 m. (note: more than 1000 m altitude, the load capacity will vary depending on the altitude.)(6) Ambient air temperature, lowest
18、temperature 5 , the highest temperature + 40 . Daily average temperature of the cooling air is not more than + 30 , annual average temperature is not more than + 25 , the temperature of the working environment change rate should be not more than 5 k/h. (note: the operating environment temperature is
19、 higher than the prescribed limit, voltage stabilizer load capacity will reduce.)(7) Relative humidity: 90% RH or less (40 + 2 , no condensation).(8) Power source voltage waveform similar to sine wave (THD 4% or less).(9) The transient peak voltage of power grid Vp-p2000V,without lightning stroke.(1
20、0) Dont exposure to radiation.(11) Avoid abnormal mechanical stress, such as shock and vibration.(12) Shall not be more than one voltage stabilizer parallel operation.(13) Voltage regulator and the top should leave enough heat dissipation space and maintenance space.3-2. Storage environmental requir
21、ements:Products shall not insolate, get wet in the rain. Should be stored in clean, no strong mechanical vibration, impact and strong magnetic fields, not allowed to have a variety of harmful gas, inflammable, explosive and corrosive chemicals place.3-3. Transport:Product has to be packed, should be
22、 avoided in the process of direct spray attack of rain, snow, there should be no violent vibration, impact, and backwards.Attention:If there are special conditions of use cant meet the above requirements, please consult seller, or consult with us at any time. 4. Install the wiringPlease read the fol
23、lowing information before the installation of wiring:Before the implementation of the installation wiring, be sure to cut off the input power, avoid shock caused by the accident.Products must be installed by trained and qualified electrician installation test.4-1. Things need to be checked before in
24、stallation:(1) Check the product model, specifications is consistent with your order information, especially the capacity, input/output voltage, etc.(2) Check whether the factory documents (specifications, certificates, etc.) and other materials which mentioned in contract are all ready.(3) Check if
25、 there is any electrical components damaged during the transit.(4) Voltage stabilizer fasteners must be solid and reliable, wiring is not allowed to have fall off phenomenon, if there are any loss should be tightened, especially control plug-in cant loose or poor contact.(5) please install the produ
26、ct within one month from arrival, to avoid long time storage might affect the product quality.4-2. Install the wiring:(1) In position:After done the inspection, can be in place, In this process, to ensure that the voltage regulator cabinet and cabinet components from being damaged.To ensure that the
27、 voltage stabilizer to receive strength evenly in the chassis, place smoothly.Around in place where should have enough space room, to ensure that the voltage stabilizer ventilation, repair and maintenance.(2) The choice of cable:Please select the appropriate connection cable and wire, to ensure that
28、 the input and output side reliable connection.Cable selection, load factor must be considered intercepting cooling conditions, environmental conditions, laying mode, transmission length and other factors.Input and output line wire gauge should be according to the voltage stabilizer size decided by
29、the user, be careful to have a certain margin. Suggested voltage regulator cable with copper wire, according to selection was 2.5A/mm2.(3) Cable connection:The input power voltage regulator incase of input terminals (marked enter and phase line identification: marked with A, B, C);To connect to the
30、load line voltage stabilizer incase of output terminals (marked with the words output and phase line identification: marked with a, b, c).Will be connected to the zero line voltage stabilizer incase corresponds to the zero line terminal (marked with zero line mark N).Chassis grounding protection: gr
31、ounding wire connected to the stabilizer on the location of the ground wire (with ground logo ).4. Install the wiring Wiring must be according to the identity of the connection terminals, dont make the input, output, reverse connect, dont play line and zero line reverse connection! Dont confuse Grou
32、nd zero line and the ground, or omitted. Wrong connection will lead voltage stabilizer work unnormal, even cause damage!From the power supply to the voltage regulator, Voltage regulator to load wires and wire end joint should be good contact, Solid and reliable, and can pass the rated current of the
33、 regulator.5. Operation5-1. The charged operation(1) Before connect into the grid, be sure to confirm the input and output cables are properly connected, and has set up the machine safety grounding.(2) Puts the load (equipment) of the voltage regulator on the position of shut down (OFF).(3) Puts sta
34、bilizer on the power switch on connecting (ON) position, the screen display the corresponding numerical values.(4) Check whether the display panel is according to the required output voltage value, if there is deviation, reset voltage output value through the display panel.(5) Confirmed that the out
35、put voltage and current fits the load requirement.(6) If everything is ok and then gradually add the load and start the commissioning.(7) Testing voltage value, current value on the display panel and confirm if it is in the scope of the regulations, if each function is shown in normal, then it can b
36、e used normally.5-2. Notes1. Voltage stabilizer load capacity must have some surplus in order to prolong the service life, and dont make it run in the condition of full load long time, should not be overloaded.2. Voltage regulator is equipped with perfect protection function, ensure the voltage regu
37、lator and its load equipment running safely. Specific as follows:(1) Overload protection: if the load current over preset current more than 20S, Overload lights on, alarm, system switch into bypass; In bypass mode, over current time delayed more than 2 minutes, the system will automatically trip;(2)
38、 Overvoltage protection: when the voltage is higher than the overvoltage value set, Over voltage lights on, alarm, Delay 3 seconds switch into the bypass; In bypass mode, over voltage time delayed more than 5S, the system will automatically trip;(3) Under voltage protection: when the voltage is lowe
39、r than the overvoltage value set, under voltage lights on, alarm, Delay 3 seconds switch into the bypass; In bypass mode, under voltage time delayed more than 5S, the system will automatically trip;(4) Short circuit protection: when voltage regulator is fault, the systems will automatically tripping
40、. Note: protection value can be reset.3. Input voltage in the range of the voltage, but output voltage instability, should be checked immediately.4. When the Silicon controlled cooling fin temperature reaches 45, the fan will rotate.5. When the machine temperature reaches 55 , the fan will rotate on
41、 the chassis.6. Matters need attentionThe following matters which need special attention for the user in order to guarantee your safety of life and protect the product and the connected equipment, please read before use and to strictly abide it during use. 6-1. Caution(1) Voltage regulator must be i
42、nstallation, operation and maintenance by trained and qualified electrician personnel, prevent the irrelevant personnel operating the machine(2) Before installation and maintenance, be sure to cut off the input power, to avoid electric shock or product damage.(3) Wiring must be firmly, to prevent lo
43、ss and spark, or contact resistance is too high cause heat and Contact oxidation.(4) Input and output connection must be reasonable arrangement, Prevent trample worn out, resulting in leakage accident.(5) Voltage regulator must be properly grounded, Due to no ground wire running of electric shock or
44、 harm on human body, shall be undertaken by the user.(6) In order to avoid infringement of third party rights or cause harm, never connect the ground electrode to caliduct, Water supply pipe, gas pipe and other public facilities.(7) While the voltage regulator is running, dont touch the internal par
45、ts or move input and output wires, to prevent electric shock or other electrical accident.(8) Wet hand, please dont operating voltage stabilizer;(9) Please dont take apart or refit the voltage regulator without permission, to avoid failure, leakage or fire.(10) Voltage regulator box should not stand
46、 or put on weight, Dont let the stuff especially conductive objects enter the ventilation or other parts into the machine, to avoid failure, leakage or other accidents;(11) It is forbidden to use Corrosive cleaning agent or plastic and coating dissolution solvent clean the voltage stabilizer;(12) Do
47、nt pile up goods around the voltage regulator, it will prevent air flow;(13) When the voltage regulator is not used, turn off the power, plug .off the input.6-2. The power considerations(1) According to the actual power of the electrical equipment and appropriate allowance to choose the series of pr
48、oducts.(2) Allowing the input voltage range is + / - 15%;(3) Fluctuations in the frequency of the input voltage should be not more than + / - 2%, The frequency of positive (negative) fluctuations and voltage negative (positive) cannot occur at the same time;(4) The relative harmonic content of volta
49、ge waveform should be not more than 10%.If there are special conditions of use cant meet the above requirements, please contact seller for consultation, or consult us at any time.7. Routine maintenanceBefore the implementation of maintenance, be sure to cut off the input power, to avoid electric sho
50、ck, or other accidents.7-1. In the process of using, check the working state of the voltage regulator frequently:(1) Check whether the voltage regulator is operating normally;(2) Check whether the load is more than the rating;(3) Check whether the input voltage is beyond the allowable range, etc.(4)
51、 Check whether the LED display is normal.In the process of inspection, if found any abnormal phenomenon, should be handled in time, if it cannot be handled, shall notify the supplier or manufacturer in time, contact for solutions, to avoid damage to the equipment.7-2. Suggest maintenance the voltage
52、 regulator every three months, maintain content including:(1) Carefully cleaning the stabilizer components, remove dust and dirt.(2) Check whether the fastener inside the case and the connection thread loose phenomenon, for the poor contact, connection not firmly, should be handled at once.(3) Defective or damaged comp
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