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1、计量官理程序Calibration Management Procedure文件编号No: VW-SP-024版本号 Version No : A/0Page第1页共12页版本修订历史记录版本号修订内容修订者修订时间A/0第一次下发余洋2015.3.4文件涉及部门评审会签栏生产部品质部工程部研发部采购部销售部客服部人力行政计划部财务部文控中心仓储部国际贸易文件签核栏拟制审核(ISO)审核批准姓名职务签名日期1. 目的 Objective计量官理程序Calibration Management Procedure文件编号No: VW-SP-024版本号 Version No : A/0Page第

2、2页共12页为使生产设备及仪器能处于正确之工作状态,以防止不良品发生而将所有设备及仪器作 统一之鉴定。In order to make product on equipme nt and in strume nt in right worki ng con diti on and to preve nt nonconforming product, regulate the equipme nts and in strume nts.2. 适用范围 Applicable Scope适用于公司内所有已购置设备验收,校准,保养,储存,维修,报废等的过程。Be applied to all purc

3、hased equipme nts check and accepta nee, calibrati on, maintenan ce, store, repair and disuse.3. 定义 Definition3.1. 校准:在规定条件下为确定测量仪器或测量系统的示值,参考物质或实物物质所代表 的值与相对应由参考标准所确定量值之间关系的一组操作 .Calibration: To check, adjust, or determine value by comparing with a standard under the regulated con diti ons.3.2. 标准件

4、:经外校合格且可溯源到国家基准和国际基准。Standard parts: through external calibration and it is acceptable and can be traced to the related intern ati onal or n ati onal measureme nt sta ndards.3.3. 溯源性:通过一条具规定的不确定度不间断的比较链,使测量结果或测量标准能够 与参考确定标准,通常是指国家测量标准或国际测量标准相联系起来。Traceability: through the comparis on cha in to use t

5、he measured data or measureme nt sta ndard to make the standard, usually connected with the national or international measurement sta ndards.国际基准校准F: 溯源国家基准校准:溯源国家承认之外校机构校准f溯源v!内校标准件校准:溯源*l厂内一般检验量测和仪器设备计量官理程序Calibration Management Procedure文件编号No: VW-SP-024版本号 Version No : A/0Page第3页共12页34 设备转移通知(见附

6、录 7.13) ETN-EQUIPMENT TRANSFER NOTICE ( Records7.13) 作为设备使用部门转移至校正室的文件,ETN包括使用部门的名称,仪器名称,进来日 期,保存人员,进来状态等.he in corAs the document transferred from equipment using department to calibration room, ETN includes userdepartment name, instrument name, incoming date, keeper s name,status, etc.3.5.测量设备履历表(

7、见附录 7.6) EHR- measure equipment history recordsRecords7.6) 用于记录校正期限,下次校正日期,校正到期日期及其它资料如:证书号,报告编号,设 备 维修及修理历史.等。Used to record the calibration interval, next calibration date, calibrate due date and other relative information such as the Certificate No., Rep. No. repair and maintenance of equipme nt

8、etc.4. 职责 Responsibilities4.1. 工程部仪校室 calibration room in engineering department4.1.1. 建立测量设备校准系统与执行及方法改善。Set up the measure equipme nt calibrati on system and impleme ntati on and improveme nt methods.4.1.2. 年度校准计划对内,外校测量设备进行校准。Implement the internal and external calibration for the measure equipme

9、nt based on the yearly calibrati on pla n.4.1.3. 负责外校测量设备手续辨理及送外校准。Be responsible for doing external calibration equipment procedures and sending it to calibrate.4.1.4. 负责测量设备内校执行和监督。Impleme nt and supervise internal calibrati on of measure equipme nt.4.1.5. 负责对新请购的设备的验收与管制。Validate and accept and c

10、on trol the new purchased equipme nt.4.1.6. 负责对设备内校,外校,免校执行和监督。Implement and supervise the equipment internal and external calibration and free calibration.4.2. 使用部门 using department4.2.1. 负责对自已部所使用的测量设备按时送校。Be responsible for sending the measure equipment that their own department using to calibrat

11、e.4.2.2. 负责对自已部所使用的测量设备包括附件标签等进行保养。Be resp on sible for maintaining the measure equipme nt in clud ing attachme nts tab that their own departme nt using.5. 校准作业流程图 Calibration Operation Flowchart限用(贴限用标签)6. 测量设备验收: measure equipment acceptance6.1. 新购测量设备由仓储部暂收,仓储部在收到测量设备后应立即通知仪校员进行验 收。The new purcha

12、sed measureequipment will be temporarily stored by the warehouse, after received measure equipment, warehouse shall promptly inform the calibration personnel to validate and accept.6.2. 验收时应对规格/型号与请购时相同,对附件,说明书,合格证是否完整,检查测量 设备外观和正常工作性能是否合格,需要校准的测量设备仪校人员依测量设备内校规程进行校准或送外校准,如果仪器供应商能提供相应的报告,仪校人员可根据仪器的实际

13、能力予以免校验一次于做一个校准周期,相关资料应保存3年。如果验收不合格,由采购部向供应商办理退换手续,直到验收合格为止。whe n the measure equipme nt is validated and accepted, the accessories,ma nu al, certificate, product type shall be checked if complete, the appeara nee and no rmal work performa nee shall be checked if qualified when the measure equipment

14、 is validated and accepted. If the measure equipment is needed to be calibrated, refer to the . If the equipment supplier can provide the related reports, the calibration personnel can accept the equipment without calibrating for one time and the calibration will be done next calibration period. The

15、 related documents shall be kept for three years. If the measure equipme nt cannot be accepted, the purchas ing departme nt will retur n to the supplier and cha nge the new one un til the measure equipme nt is accepted.6.3. 验收合格的测量设备,由设备管理员对测量设备进行编号,仪校人员填写设备验收单并注册管理且建立测量设备履历表,贴上相应的校验标签.然后通知使用部门领用。Th

16、e acceptable measure equipment will be numbered by the equipment management personnel, and the calibration personnel shall fill the to register and set up , stick the corresp onding calibrati on label, and inform the using departme nt to receive it.6.4. 所有测量设备,包新购置的测量设备都需要工程部仪校室标示并注册后才可投入使用,如未贴上相应的校

17、验标签,一律禁止使用”计量官理程序Calibration Management Procedure文件编号No: VW-SP-024版本号 Version No : A/0Page第6页共12页All the measure equipment shall be marked and registered by engineering department calibration room before put into use. Without the label, the measure equipment cannot be used.7. 作业内容及说明 Operation Conte

18、nts and Instruction7.1. 校准环璄:仪校室温度应管制在18C -22C之间,湿度应管制在 40%-75%之间。当温湿度超过管制规格时应立即停止校准,至原因消除后再实施重新校准,并重新记录温湿度记录表及测量设备内校报告。Calibration environment: the internal calibratio n temperature shall be con trolled betwee n 18 C -22 C, and the RH (relative humidity ) shall be con trolled betwee n 40%-75%. Whe

19、n temperature/RH is out of con trol the calibrati on shall be stopped un til problem is solved, and re-record and .7.2. 校准时机:calibratio n time7.2.1. 校准计划:工程部仪校室依设备一览表对所有的检验,量测与试验之量规,仪器设备进行列册管理,分为内校,外校,免校,于每年12月份做出测量设 备年度校准计划呈主管批准。Calibrati on pla n: the calibrati on room shall list and man age all t

20、he equipme nt and gauges accordi ng to the , develop at the end of every year, and submit it to chief to approve.7.2.2. 通知送校:校准人员每月须发出 送校通知单”知会部门仪器使用者及部门文员、部门主管,由部门文员对其待校准仪器进行确认,同时由部门文员统一将待校仪器在有效期内送至仪校室进行校准。calibration notice: Calibration personnel shall issue “ calibration notice” every month to in

21、form departme nt equipme nt user and departme nt clerk and departme nt chief, departme nt clerk shall verify the equipments that need to be calibrated and send the equipments to calibration room to calibrate within the validity period.7.2.3. 校准周期:外校测量设备依外校机构校准周期,内校测量设备是一年为一个校准周期,但因节假日,标准件送外校准和配合产线生产

22、等原因,测量设备可提前或延迟10天校准。Calibration period: external calibration measure equipments shall be calibrated according to external calibration organization s calibration period. Internal calibration measure equipments calibration period is one year, and the measure equipment scalibration date can be delayed

23、or adva need 10 days for the festival and other reas ons.7.2.4. 逾期未校准之测量设备,由仪校人员通知使用者送校,同时知会部门主管,超过校准周期,仪校员应撕掉合格标签贴上暂停使用标签或及时收回,停止使用并作好记录。计量官理程序Calibration Management Procedure文件编号No: VW-SP-024版本号 Version No : A/0Page第7页共12页if the calibration date is expired, calibration personnel shall inform user

24、to send the measure equipment to calibrate and inform department chief at the same time, when calibration period is overdue, calibration personnel shall tear off the qualification label and stick or take it back promptly, stop using it and make records.725.有效日期:为校准周期之期限范围内。Valid date: within the cal

25、ibration period.7.2.6. 下次校准日期:为有效日期的最后一日。Next calibrati on date: the last day of the valid date.7.2.7 .临时校准:当测量设备经维修后,领用,归还需重新校准。Temporary calibration: after the measure equipment is repaired, it can be used , but it shall be re-calibrated whe n retur ning it.7.3. 校准分类之说明:calibration classification7

26、.3.1. 外校:当仪校室之标准件或需送外校准测量设备,由仪校人员提前半个月知会采购 联系被当地国家政府认可的机购或实验室做校准或者是原制造商作校准,其校准报 告应可能追溯到国家或国际标准。校准后,依外校报告书确认,若有不合格的贴上暂停使用标签后送修,直到修好后经校准合格为止,符合标准于报告书上签名 或盖章。External calibration: when the standard equipment in calibration room or measure equipme nt n eed to be exter nal calibrated, calibrati on pers o

27、nnel shall inform purchaser to con tact the qualified laboratory, orga ni zatio n or the manu facturer to do the calibratio n. The calibration report shall be traceable to the international or national standards. After calibrated, it shall be verified refer to external calibration report, and unacce

28、ptable measure equipme nt shall be stick label and sent to be repaired and calibrated until it is acceptable, and for the acceptable measure equipment, its report will be signed or stamped.7.3.2. 内校:内校时,依测量设备内校规程进行作业,对校准的测量设备,使用具追溯性的标准件。内校时对本公司测量设备实施比对,其校准结果需由校准人员作成测量设备内校报告呈主管核准,在校准符合要求的测量设备上贴上校验合格标

29、签,不符合要求的贴上暂停使用标签后送修,直到修好后经校准合格为止。Internal calibratio n: The internal calibrati on shall be impleme nted accordi ng to the by using the traceable sta ndards and the comparison method. The calibration results shall be filled in the , which shall be approved by the department chief. The acceptable meas

30、ure equipment shall be stuck the label. The unacceptable measure equipment shall be stuck label and be repaired until it计量官理程序Calibration Management Procedure文件编号No: VW-SP-024版本号 Version No : A/0Page第8页共12页is acceptable.7.3.3. 免校验:Calibration not required.7.331.测量设备没有类似体或读数不需要校正。Measure equipme nt t

31、hat has no an alogr digital meter n eeds no adjustme nt.7.3.3.2. 测量设备在测试产品的有效性和应用,是基于其测试工序的严重程度及重要程度进行分类。The validity and application of measure equipment in testing product were classified based on the criticality & importa nee of the test process.7.3.3.3. 不直接影响产品品质或仅作为测量参考时,则该项测量设备,可不予做校准,但须 贴上免校验标签以作标示。If the measured data is only used for refere nee and does not affect the product quality, the measure equipment shall not be calibrated, but it must be stuck .7.4.校准作业:calibrati on operati on7.4.1. 每月下旬末依测量设备年度校准计划将下一月要校准的测量设备列一清单,作

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