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1、CTL PROVISIONAL DECISION SHEET关于CTL的临时决定Standard(s)-(year and edition)规格:IEC 61215-2005 ED.2IEC 61646-1996 ED.1Sub clause(s)替代条款:See individual items看个别条目Sheet n0 :PDSH 647Subject主题:Retest Guidelines for IEC61215 and IEC61646重测导则Key words主题词:PV module, modifications,Retest guidelines光伏组件,更改,重新测试To b

2、e approved by the 45th CTL Plenary Meeting2008经2008年第45次CTL全体会议上批准Question:问题:How should a certified PV module be evaluated after changes are made to its design,materials, components or process in order to maintain its certification to IEC 61215/IEC 61646?当改变了已经认证过的光伏模块的设计,材料,元件或工序后,如何进行评估来保持其认证?Dec

3、ision:决定:This Decision Sheet sets forth a uniform approach to maintain the certification of PVModules that have, or will, undergo modification from the articles originally certified.这一决定表提出了统一的办法,来保持已经或将从原来认证的文章中接受改造的光伏模块的认证。Changes in material selection, components and manufacturing process can imp

4、act electrical performance and reliability of the modified product. Those products meeting the requirements of the relevant standards after retesting are considered to be compliant and will be issued an amended CB Conformity Assessment Certificate and an Amended Test Report.原材料选择、元件和制造过程中的变化,可能会影响电气

5、性能,改良产品的可靠性。产品会议认为,在重新测试后,相关标准的要求是兼容的,会发出经修订的立法会CB符合性评估证书和修订的测试报告。The number of samples to be included in the retesting program and the pass/fail criteria is to be taken from the standard originally used to certify the product (either IEC 61215 or IEC 61646).重测程序包括样本数目,通过/失败的标准是采用原来的标准来认证该产品。This do

6、cument is organized by major modification headings and specific supporting examples. Following this is the recommended retesting sequence with parenthetical reference to the specific clauses of the relevant IEC standards.本文件由主要修改的标题和具体支持的例子组成,以下是建议复检顺序,括号内是供参考的有关IEC标准的具体条文。For the modifications list

7、ed below, the Qualification Approval tests in IEC 61215 and IEC 61464 shall be used as a guideline by the National Certification Body (NCB), Certification Body Testing Laboratory (CBTL)and assessors.对于下面列出的修改,在IEC 61215和IEC 61464资格检定测试中,被国家认证机构(协调机构) ,认证机构的测试实验室(CBTL)和评审用来作为指引。Any change in the desi

8、gn, materials, components or processing of the module may require a repetition of some or all of the qualification tests to maintain type approval. Each sample of the modified module shall be subjected to preconditioning and then checked against the STC power rating on the label.在设计,材料,部件或处理组件方面的任何改

9、变,可能需要资格测试中部分或全部的重复,以保持类型批准。每个所修改的模块样品应受到预先处理,然后检查标签上的STC计算额定功率。The following list provides guidance as to which tests should be repeated.下面的列表提供了重新测试的指导。Note 1: Tests 10.1,10.2,10.3 and 10.15 shall be performed before and after the specific tests listed below.注1:测试10.1,10.2,10.3和10.15,应执行以下列出的之前和之后

10、的具体测试。Note 2: In case of IEC 61646 approval test: Specifics for thin film cell changes are under consideration; Final light soaking (10.19) test is compulsory for all test samples.注2:关于IEC 61646鉴定试验:相关薄膜电池的一些特殊要求正在考虑中;最后的曝晒( 10.19 )试验对所有的测试样本是强制性的。a) Changes in Cell technology电池片工艺变更For modification

11、 such as: Metallization materials and /or process金属化材料(栅线材料)和工艺 Anti-reflective coating process减反射镀层膜 Type of diffusion layer material扩散工艺的类型 Semiconductor layer material半导体层材料 Order of cell process if the change involves the metallization system金属工艺顺序的要求,如果改变涉及金属化系统 Change of manufacturing site of

12、the solar cells not under the same QA system 生产地发生变化且不在原来的QA系统 Use of cells from a different manufacturer 来自不同制造商的电池片 Major reduction in cell thickness (greater than 25%for cell thickness200µmand greater than 17.5% for cell thickness 200µm) 厚度大于200um电池片厚度减少超过25%。厚度小于等于200um电池片厚度减少超过17.56%厚

13、度。Repeat:重做 Thermal cycling,200cycles (10.11) 热循环试验 Damp heat(10.13),may be omitted if outer surface of cell is chemicallyidentical (metallization and AR coating) 湿-热试验,如果电池片的外层材料没有更改可以不做湿热测试。 Hot spot endurance (10.9) 热斑耐久试验 Mechanical Load test(10.16) for reduction of cell thickness only机械载荷试验,只针对

14、电池片厚度的减少的情况下做此测试。b) Modification to encapsulation system封装系统变更For modification such as: Different materials不同材料 Different additives不同添加剂 Different encapsulation process e.g. curing rate封装工艺的变更,如固化速度变更Repeat:重做 UV(10.10)/thermal cycling,50 cycles(10.11)/humidity freeze sequence(10.12) 紫外预处理试验/热循环试验,5

15、0循环(10.11)/ 湿冻试验(10.12) Damp heat(10/13) 湿-热试验 Hail impact (10.17) if not tempered glass冰雹试验(如果不是钢化玻璃) Hot spot (10.9) if material composition changes热斑耐久试验(如果材料成分更改)c) Modification to superstrate面板变更For modification such as: Different material不同材料 Different thickness, reduced by more than 10%厚度减少10

16、%以上 For glass, if there is a reduced in the head strengthening process (for example,if a change is from tempered glass to heat strengthened or annealed) 热处理工艺不同的玻璃(如钢化玻璃改成热加强或退火玻璃) Different surface treatments, adhesives or primers if they are in direct contactwith encapsulate material不同表面处理(如果粘合剂或底

17、层漆与封装材料直接接触) If the change if from glass to non-glass or vice-versa, it should be considered a new product altogether如果从玻璃改非玻璃或反之,则应该被看成是全新的产品)Repeat:重做: UV (10.10)/ thermal cycling,50cycles(10.11)/ humidity freeze(10.12) sequence紫外预处理试验50次热循环试验湿冻试验 Mechanical load test (10.16) 机械载荷试验 Hail test (10.

18、17) 冰雹试验 Damp heat (10.13) (if non-glass) 湿-热试验 Hot spot (10.9) for non-glass if material changes or thickness is reduced热斑耐久试验(如果面板不是玻璃了,或者厚度减少了) Outdoor exposure (10.8) if change in material室外曝露试验(材料的更改)d) Increase in module size组件尺寸的增加 For increase by more than 20% of length or width长和宽增加20%以上Rep

19、eat: Thermal cycling,200 cycles (10.11) 热循环试验 Mechanical load (10.16) 机械载荷试验 Hail impact (10.17) (for size increases of more than 50%)冰雹试验(总面积增加超过50)e) Modification to backsheet /substrate背板变更For modifications such as: Different material不同材料 Reduction of thickness of more than 20% 厚度减少20%以上 Differen

20、t additives, surface treatments, adhesives and primers不同的附加物,表面处理,粘合剂或底层漆Repeat: UV (10.10)/thermal cycling, 50 cycles (10.11)/ humidity freeze(10.12) sequence紫外预处理试验50次热循环试验湿-冻试验 Robustness of terminations (10.14) 引出端强度试验 Damp heat (10.13) (if non-glass) 湿-热试验(针对非玻璃) Hail impact (10.17) if rigidity

21、 depends on the backsheet冰雹试验 Mechanical load (10.16) if mounting depends on the backsheet/ substrate机械载荷试验(如果安装需要背板或者面板的支撑)If there is a change from substrate design or from substrate to superstrate design , the entire qualification test sequence in IEC 61215 shall be conducted. 如果从面板到背板同时更改,全部重测。f

22、) Modification to frame and/or mounting structure边框和安装结构变更For modification such as: Cross section of frame边框截面 Different framing material边框材料 Different mounting technique安装方式Repeat: Mechanical load test (10.16) 机械载荷试验 Outdoor exposure (10.18) if plastic material is used室外曝露试验(如果是塑料边框) UV (10.10)/the

23、rmal cycling (10.11), 50cycles/humidity freeze (10.12) sequence,if plastic material is used紫外预处理试验热循环试验湿-冻试验,如果塑料材质被使用 Damp heat (10.13) if an adhesive system is used to mount the module湿-热试验,如果组件被安装时需要依靠粘结力。 Thermal cycling (10.11), 200cycles, if an adhesive system is used to mount the module热循环试验,

24、如果胶粘剂的系统被用来装载组件g) Modification to junction box/electrical termination接线盒或电气引出端变更For modification such as: Different material不同材料 Different design不同设计 Different potting material不同灌装材料 Different method of attachment在组件上的安装方式Repeat: TC 50(10.11), 10 HF (10.12) 热循环试验湿-冻试验 Robustness of terminations (10.

25、14) 引出端强度试验 Damp heat (10.13) 湿-热试验 By-pass diode thermal test (10.18) (if bypass diode is in the box) 旁路二极管热性能试验h) Change in cell interconnect materials or technique 电池互联的材料或方式变更For modifications such as Different interconnect material不同互联带材料 Increased thickness of interconnect material (for thickn

26、ess increase greater than40µm.If the new ribbon thickness is below 100 µm thickness no retest is required).增加互联带厚度(对于增加厚度大于40 m的。如果新的焊带厚度低于100 m的没有需要重测)。 Different bonding technique不同焊接技术 Different number of interconnects不同的互联数量 Different number of solder bonds per cell不同电池的焊接数量 Different

27、solder material or flux不同的焊接材料或助焊材料Repeat: Temperature cycling,200 cycles (10.11) 热循环试验 Damp heat(10.13) for changes in materials湿-热试验 Hot spot for changes in bonding technique or solder material(10.9) 热斑耐久试验(对于粘接技术或焊锡材料的变化)i) Change in electrical circuit of an identical package 相同组装的电路变更For modific

28、ation such as: Modification to the interconnection circuitry (for example more cells per bypass diode or re-routing of output leads) 变更互联电路(如旁路二极管并接的电池串联数增加,输出引线的重新走线) Reconfiguration of voltage (i.e. 12V to 24V) 电压的重新配置(如12v改成24v)Repeat: Hot spot (10.9),only if more cells per by-pass diode热斑耐久试验,针对

29、二极管旁路电池片数增加的情况下。 By-pass diode thermal test if the current in each diode increases (10.18)旁路二极管热性能试验如果通过二极管的电流会增加 Temperature cycling,200 cycles (10.11) if there are internal conductors behind the cells热循环试验(电池片背后通过有内联条)j) Higher or lower power output (by 10%)in an identical package including size a

30、nd using identical cell process在相同的组装(包括尺寸)和使用相同的电池工艺的情况下,其功率输出高于或低于10%以上Repeat: Hot spot (10.9) 热斑耐久试验 Bypass diode thermal test (10.18) if greater than 10% higher旁路二极管热性能实验(电流增加超过10)k) Qualification of a frameless module after the design has received certification as a framed module有边框的组件变更为无边框的组件

31、Repeat the following tests with the laminate mounted using the manufacturers mounting instructions: 重做以下试验时,层压板的安装使用厂家的安装说明 Damp heat (10.13) (If frame is part of the package seal) 湿-热试验 Mechanical load (10.16) 机械载荷试验 Hail impact (unless superstrate is tempered glass ) (10.17)冰雹试验l) Change in By-pas

32、s diode旁路二极管变更 Lower current rating or lower temperature rating较低的额定电流或温度较低的等级 Different number of by-pass diodes per module每个组件二极管的不同数量 Different type or manufacturer不同类型的制造商Repeat: Bypass diode thermal test (10.18) 旁路二极管热性能实验Modifications that do not require re-testing不需要重新测试的更改Provided that all s

33、tructural components, materials used and processes (including cell process) remain the same, the following modifications shall not require re-testing:所提供的所有结构组件,所采用的材料和工艺相同,以下的更改不要求重新做试验: Fewer cells in module减少组件的电池片 Smaller cells in module, as long as each cell has the same number or area of inter

34、connects and equivalent numbers of solder bonds per unit area组件上的电池片减小,只要每个电池片具有相同的数目或面积的互连,相同面积上的焊点数相同。Explanatory Notes:说明:Retest Guidelines is a very important and dynamic document. It is discussed and updated periodically by relevant NCBs, CBTLs, and IEC TC82 WG2.重测导则是一份非常重要有力度的文件,这是由相关NCBs, CBT

35、Ls, and IEC TC82 WG2讨论并定期更新的。Before this PDSH, the Retest Guidelines was published on IECEE website under a special entry:在此决定发文之前,重测导则发表于IECEE网站下的一个特别入境:File name 文件名:RetestGuideline_IEC61215_61646def.pdf.pdfDated日期: 2006-04-30Website location网址: By transferring this documents to the form of Decisi

36、on Sheets, PV now only deals with IECEE normal procedures. It will be much easier for all users, especially for new laboratories and some assessors.关于这项决定文件的传递,光伏现在只处理IECEE正常程序,这对所有使用者将容易得多,特别是新的实验室和一些评审员。With the publication of this Decision Sheet,RetestGuideline_IEC61215_61646def.pdf.pdf will be w

37、ithdrawn from the above website.这份决定表发文,重测导则_IEC61215_61646def.pdf.pdf将从上述网站中撤回。2021-11-16 Page 11 of 11Modification/Testprogramme修改/测试方案OutdoorExposure户外曝光10.8Hot spotendurance热力耐点10.9UV pre-conditioningIEC61215紫外线前空调10.10Thermal cycling(50 cycles)热循环10.11Humidityfreeze湿度冻结10.12Thermal cycling(200c

38、ycles)热循环10.11Damp heat湿热10.13Robustnessof termina-tions终止强度10.14Mechanical load机械负荷10.16Hail impact冰雹冲击10.17Bypass diodethermal test旁路二极管热试验10.18Change in cell technology or thickness电池片工艺或厚度的改变: 25% if t200µm 17.5%200µmUnless sameChemical surfacetreatment如果不是同一化学表面处理If reduced Thickness如

39、果减少厚度Modification toencapsulation system塑封系统的修改If change inmaterial composition如果在物质组成上改变If nottempered如果不调剂Modification tosuperstrate 前板的变更(e.g. thickness change10%)If change in material如果原材料改变If non-glass:Change in Material or thickness如果非玻璃:材料或厚度的改变If non-glass如果非玻璃If reducedthickness orMaterial change如果减小厚度或改变原材料Change in module size组件规格的改变20% in length or

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