DEK高级企业培训管理资料

1、Issue 2: July 2007 Issue 2: July 2007 ( ) Issue 2: July 2007 . . .Issue 2: July 2007 : Issue 2: July 2007 & :* , .* , , , , , , , ( ), , , Issue 2: July 2007 Issue 2: July 2007 E . Issue 2: July 2007 .! Issue 2: July 2007 1: Issue 2: July 2007 Importance of Printer Alignment Accuracy on Lead Fre

2、e Solder Paste Printing Investigation of the reflow characteristics of lead free paste show that there is less self correction of misaligned prints than is the case with lead rich pastes. This makes it even more important that the printer is capable of maintaining the required alignment accuracy for

3、 the pitch of components being assembled. Printer Critical Success Factors are: Machine accuracy Machine repeatability Machine regularly serviced and maintained Machine clean and free from damage Issue 2: July 2007 Issue 2: July 2007 (4 5 ) a C: D: & E:. c: - ? 2 - Issue 2: July 2007 “” : a a ,

4、Issue 2: July 2007 , 3 :C: D: E: , , . “” C D , 3 - Issue 2: July 2007 9 V9 V9 V9 Issue 2: July 2007 Issue 2: July 2007 Issue 2: July 2007 Issue 2: July 2007 Issue 2: July 2007 M37 M36 3 : 115 230V 10%. . . :, . , .:( )( )Issue 2: July 2007 M37 M36 ( ). 2 . , , . a . .Issue 2: July 2007 * Issue 2: J

5、uly 2007 M37Issue 2: July 2007 242V / 48V 1 42V 48V 24 12V 5V -12V 2 24 115 230V M37 Issue 2: July 2007 M37 4: Issue 2: July 2007 M37Issue 2: July 2007 (): Issue 2: July 2007 ()Issue 2: July 2007 : Issue 2: July 2007 Issue 2: July 2007 Issue 2: July 2007 64 M37 . . . , . , . 2 . 5: Issue 2: July 200

6、7 M36Issue 2: July 2007 Issue 2: July 2007 X1X2X3X4X5X6X7 6: Issue 2: July 2007 X1X2X3X4X5X6X7 . .Y X 0( ) Y 1( )Issue 2: July 2007 : Issue 2: July 2007 ( 1)Issue 2: July 2007 X1, X2, X3 Issue 2: July 2007 ? 3 +24v ? ?: Issue 2: July 2007 Issue 2: July 2007 ( )Issue 2: July 2007 - Issue 2: July 2007

7、 7: Issue 2: July 2007 Issue 2: July 2007 Issue 2: July 2007 ( 1394)Issue 2: July 2007 - Issue 2: July 2007 - Issue 2: July 2007 Issue 2: July 2007 Issue 2: July 2007 Issue 2: July 2007 Issue 2: July 2007 Issue 2: July 2007 Network card*Vision cardVision card(gold camera only)Sound card*Wireless bri

8、dge breakout*Vision adaptor cardSingle board computer4 Port USB hubPeripheral connectors* Required only for Interactive software optionIssue 2: July 2007 - Issue 2: July 2007 Issue 2: July 2007 Issue 2: July 2007 ! . .Issue 2: July 2007 Issue 2: July 2007 8: Issue 2: July 2007 & : : Issue 2: Jul

9、y 2007 Y Y a ? ?: Issue 2: July 2007 , , , X ( ) Y ( ) Issue 2: July 2007 V = 9: V = _ _Issue 2: July 2007 7 42 - 48V 24V 1 2Issue 2: July 2007 () Issue 2: July 2007 / , , Y Issue 2: July 2007 a 2- : H (Q18)Issue 2: July 2007 X 10: Issue 2: July 2007 1 X2 3 Issue 2: July 2007 = 3.41 = 0.4 1/8 a . (

10、0 ) a Issue 2: July 2007 Issue 2: July 2007 V = V = V = 11: Issue 2: July 2007 4 1 12V 24V 24V Issue 2: July 2007 . , ( ). Issue 2: July 2007 V = V = : Issue 2: July 2007 1 24v 24V Issue 2: July 2007 12: ( ). ? ? , . ? , ?Issue 2: July 2007 Issue 2: July 2007 13: Issue 2: July 2007 ( )Issue 2: July

11、2007 ? ( )Issue 2: July 2007 () 500 () () s (s)A ( ) Issue 2: July 2007 Appl i cat i on ( I / O - dr i ve - sensor )M essage Fi l t erTr ansm i t t erRecei verC AN Bus : ( )Issue 2: July 2007 Issue 2: July 2007 0V+24V . a .+24V+24V120120 9010 ( ) 14: Issue 2: July 2007 ( ) () 6 2 4 3 10 Y( ) 9 ( ) 7

12、 X( ) 8 1 - ( ) 6Issue 2: July 2007 2 & s Issue 2: July 2007 , ( ), , , . 3 Issue 2: July 2007 & , . 4 Issue 2: July 2007 / * 9010 6 * 7 8 - X ( ) 9 - Y ( ) 10 () 11 () 12 () 13 Issue 2: July 2007 15: Issue 2: July 2007 1 6 10 () 3 7 2 11 (, ) 12 (, ) 4 () 9 Y (710, ) 8 X (710, )Issue 2: Jul

13、y 2007 : = 60 (2x 120 ) = 120 +24V a ?: Issue 2: July 2007 . * (s)Issue 2: July 2007 Issue 2: July 2007 a : 16: Issue 2: July 2007 A 17: Issue 2: July 2007 Issue 2: July 2007 : Issue 2: July 2007 5/2 3/2 Issue 2: July 2007 a 18: Issue 2: July 2007 Issue 2: July 2007 Issue 2: July 2007 Issue 2: July

14、2007 : ( 7) 3 Issue 2: July 2007 19: Issue 2: July 2007 Issue 2: July 2007 :2 x 2 x (X2) 2x Issue 2: July 2007 a 20: Issue 2: July 2007 Issue 2: July 2007 : 1 x 1 x (X2) () () ()Issue 2: July 2007 21: Issue 2: July 2007 Issue 2: July 2007 :1 x ( 10)1 x / Issue 2: July 2007 22: Issue 2: July 2007 Iss

15、ue 2: July 2007 : ()Issue 2: July 2007 23: Issue 2: July 2007 ()Issue 2: July 2007 :3x (, , Y)2 x 4 x (X1 & X3) Issue 2: July 2007 Issue 2: July 2007 YY : = 9 ., Y = 9 .: Y = 1, X = 1, 1000Issue 2: July 2007 : 3.41 0.4 Issue 2: July 2007 . . . () 14. 8, = 7 / 7.5 X ( !) () 7. 5, = -31. .2. ( )3.

16、 ( ?)4. 5. 6. 7. Y 7 . 8 () 18. 9, = -9.5 9.25 X ( , !) () 9. 6, =3.51, 2, 3 4 Y 9 . 9.51, 2, 3, 4, 5, 6 7 Issue 2: July 2007 : Issue 2: July 2007 a 24: Issue 2: July 2007 Issue 2: July 2007 : (X3) 4 x 2 x Issue 2: July 2007 .193177 ( ) .193178 ( ) ( ) 25: Issue 2: July 2007 Issue 2: July 2007 () :

17、(s) X ( 8) Y ( 9)X Y X Y Issue 2: July 2007 , , , Issue 2: July 2007 X Y () () 26: Issue 2: July 2007 1394 Issue 2: July 2007 ()Issue 2: July 2007 : a . : , , a . : a 100 a . , .: a . : , . : . ()Issue 2: July 2007 A . 120 . . 3 . . Issue 2: July 2007 Issue 2: July 2007 . .Issue 2: July 2007 ( ) , .

18、 / , 0.8. , .: Issue 2: July 2007 ( )X6, X7 : : Issue 2: July 2007 X Y X Y () 27: Issue 2: July 2007 ()Issue 2: July 2007 V = _ M37M36 _ _ : Issue 2: July 2007 V = 48V 2M37M36 Issue 2: July 2007 . , : a , . X Y . , a . X Y . , a .Issue 2: July 2007 Issue 2: July 2007 : 4 Issue 2: July 2007 ( ) 28: I

19、ssue 2: July 2007 Issue 2: July 2007 : 4 Issue 2: July 2007 , () 5 , , , Issue 2: July 2007 20 ( ) Issue 2: July 2007 29: Issue 2: July 2007 Issue 2: July 2007 : 6 ( ) 9010 6 ( ) Issue 2: July 2007 30: Issue 2: July 2007 ()Issue 2: July 2007 ( )Issue 2: July 2007 Issue 2: July 2007 : X Issue 2: July

20、 2007 Vision heightIssue 2: July 2007 Reference print height Issue 2: July 2007 () a . X Issue 2: July 2007 Issue 2: July 2007 22 () , , x y . Issue 2: July 2007 1 1 x y Issue 2: July 2007 2 2 2 x y Issue 2: July 2007 32 3 x y Issue 2: July 2007 a y x x y Issue 2: July 2007 Issue 2: July 2007 x y 1

21、Issue 2: July 2007 2 x y Issue 2: July 2007 x y 3 Y X Issue 2: July 2007 . ( ) 31: .Issue 2: July 2007 Issue 2: July 2007 1 0 0 - Issue 2: July 2007 100 32: Issue 2: July 2007 :212.5220 225 01i225 02i1.625 03i1.325Issue 2: July 2007 ( , ) , , ! (0R )Issue 2: July 2007 0.5 , , Issue 2: July 2007 CUT

22、BOARDS AND PLACEFIDUCIALS ON TOOLING PINSUSE VIDEO MODELBACK OFF RAIL DAMPERSPassPassVISION CAL OR FIDUCIAL SET-UPDAMPERS FAULTY OR SET INCORRECTLYTABLE MOVEMENT, LINEAR BEARINGSPassFailFailFail !Issue 2: July 2007 - .5 - - - - Issue 2: July 2007 Issue 2: July 2007 : () Issue 2: July 2007 Issue 2: J

23、uly 2007 Issue 2: July 2007 Issue 2: July 2007 33: / Issue 2: July 2007 a 34: Issue 2: July 2007 1 a 35: Issue 2: July 2007 1 1 a Issue 2: July 2007 s a ? a Issue 2: July 2007 () T = E = C = Issue 2: July 2007 . a . a . a . . 36: Issue 2: July 2007 a 2651 37: Issue 2: July 2007 ? Issue 2: July 2007

24、! Issue 2: July 2007 : Issue 2: July 2007 , , Issue 2: July 2007 , a : 18 & 40 ? ? a ?Issue 2: July 2007 a 150300450Issue 2: July 2007 a XY0.0520.0310.0310.0380.0380.0270.0270.0230.0380.0380.0420.0190.0270.0310.0250.0310.0420.0290.0270.040X ALIGN ERRORY ALIGN ERRORIssue 2: July 2007 -0.0070-0.01

25、12 0.0097-0.0023-0.0087 0.0084-0.0081 0.0075-0.0102XY-0.0055-0.0055-0.0024 0.0077-0.0077-0.0013 -0.0105-0.0025-0.0013 0.0043-0.0008 -0.0071-0.0002 0.0064-0.0028 -0.0068-0.0019 0.0065-0.0036 0.0015 0.0053 0.0005-0.0019-0.0049-0.0030-0.0022-0.0038-0.0006-0.0040-0.0004 0.0039 and = .Issue 2: July 2007

26、= ( ) () a . A 68% 1 95% 2 99.7% 3 99.9999998% 6 ? .Issue 2: July 2007 xx-0.0070-0.0112 0.0097-0.0023-0.0087 0.0084-0.0081 0.0075-0.0102XY-0.0055-0.0055-0.0024 0.0077-0.0077-0.0013 -0.0105-0.0025-0.0013 0.0043-0.0008 -0.0071-0.0002 0.0064-0.0028 -0.0068-0.0019 0.0065-0.0036 0.0015 0.0053 0.0005-0.00

27、19-0.0049-0.0030-0.0022-0.0038-0.0006-0.0040-0.0004 0.0039 a - Issue 2: July 2007 68%95%99.7%3 3 2 2 1 1 0 3 a Issue 2: July 2007 s 1.33 1.33 ()Issue 2: July 2007 = 2 = 1 = 1.33 ()Issue 2: July 2007 Cp = TOLERANCE RANGEPATTERN WIDTH= 6 x SIGMA = SPECIFIED LIMITSTANDARD DEVIATIONSIGMA = 0.5 x TOLERAN

28、CE RANGE1 x stdev Issue 2: July 2007 Cp = TOLERANCE RANGEPATTERN WIDTH= 6 x =2412= 2CpSIGMA = SPECIFIED LIMITSTANDARD DEVIATION=122= 6 6 12 = 6 12= 0-12120 = 2 Issue 2: July 2007 Cp = TOLERANCE RANGEPATTERN WIDTH= 6 x =2412= 2Cp = 212-120= 8. 3 X = = 4_ 6 = 0.66 ()Issue 2: July 2007 ! a . a 2 . () 25 . , = = = 25/2 = 12.550/12 = 4.1725/6 = 4.1750Issue 2: July 2007 !A a 2 . 7 ! , = = = 25/2 = 12.550/12 = 4.1718/6 = 3Issue 2: July 2007 = 2 = 2 = 2