葆德Dodge减速机产品选型2012-CN.

1、产产品品总览总览-2012览览表表 Quantis 产产品品总览总览 应应用用选选型型 Dodge-PT.com / 在在线线工具工具 国国际际化的化的仓储仓储装配中心装配中心 实际应实际应用用Quantis 产产品品线线RHB 直角螺旋伞齿轮直角螺旋伞齿轮MSM 轴装电机轴装电机ILH 同心轴同心轴Quantis Product LineQuantis 产产品品线线八个型号八个型号:效率效率: 输输入功率入功率:箱体形式箱体形式: 输输出法出法兰兰:速比范速比范围围:ILH 38 ILH 168RHB 38 RHB 168MSM 38 MSM 168ILH & MSM:单级传动单级传

2、动效率效率98%RHB:效率效率94%0.18 kW 55 kW (0.25 Hp 75 Hp)ILH & RHB: 地脚安装或者法地脚安装或者法兰兰安装安装MSM: 各种安装方式各种安装方式B5 & B14, Nema (ILH Single Reduction)ILH: 1.41:1 - 359.30:1MSM: 6.65:1 - 350.03:1RHB: 4.83:1 - 306.08:1ILH 单级单级减速减速 型号型号: ILH 38 88 速比速比1.41:1 to 14.46:1 输输出法出法兰兰: NEMA 尺寸尺寸 38-68 轴轴: 公制公制 / 英制英制

3、能和能和ILH / RHB / MSM 串串联联夹紧电夹紧电机机联联接法接法兰兰IEC (B5) 71D to 200DNEMA 56C to 360TC整体整体齿轮电齿轮电机机0.18 kW 7.5 kW0.25 Hp to 10 Hp3件套件套电电机机联联接（法接（法兰兰+联轴联轴器）器）IEC (B5) 80D to 250DNEMA 56C to 360TC单单独的独的输输入入公制和英制公制和英制轴轴Quantis 输输入型式入型式Clamp Collar vs. 3-Pc. Coupled on QuantisClamp Collar input is the lowest init

4、ial purchase price method to couple a motor应用大多数场合3-Piece Coupled reducers are better for:应用于高载荷变化应用于客户希望电机和减速器间有弹性联轴器应用于逆止器场合而不是制动电机Quantis 3-PIECE COUPLED CLAMP COLLAR Quantis 一体化电机容量一体化电机容量 目前产品目前产品: 0.18 7.5 kW IEC (0.25 10 hp NEMA) Voltages / Frequencies Available 220 / 400v, 50 Hz 230 / 460v,

5、60 Hz 575v, 60 Hz 制动电机制动电机 0.18 4 kW (0.25 - 5 Hp)utilize Dodge Short Series Brakes 5.5 - 7.5 kW (7.5 & 10 Hp)Utilize Dodge D-Series Brakes将来产品将来产品: 9.2 37 kW (15 50 Hp) Washdown product line Modification capabilities Available 2012关键产品先进关键产品先进= 更高效更高效kW / HpQuantis Eff.SEW DRE (Epact)SEW DRP (P

6、remium).75 / 175.5%82.5%85.5%1.1 / 1.586.5%84.0%86.5%1.5 / 286.5%85.5%86.5%2.2 / 3 87.5%87.5%89.5%3 / 590.2%87.5%90.2%5 / 7.5 91.7%89.5%91.7%7.5 / 1092.4%89.5%91.7%Quantis 输输出型式出型式 ILH单单外伸外伸实实心心轴轴 RHB 单单外伸外伸实实心心轴轴双外伸实心轴空心空心轴轴套套双双锥锥套套欧制收欧制收缩盘缩盘 (Metric only)无无键锥键锥套套 (New) MSM 单单外伸外伸实实心心轴轴空心空心轴轴套套双双锥锥

7、套套European Shrink Disk (Metric only)Keyless Bushing (New)Twin Tapered Bushing System双双锥锥套系套系统统Standard Bushing KitShort Shaft Bushing Kit 容易装拆 减少减速器晃动减少减速器晃动 球墨铸铁球墨铸铁Ductile Iron 8度锥度度锥度 公制公制/英制孔英制孔B5 Flange can not be used with TTBMounting surfaceBolt heads extend beyond mounting surface 无无键联键联接一空心

8、接一空心轴轴外套安装在外套安装在实实心心轴轴上上 能从右能从右侧拧紧侧拧紧 只有公制孔只有公制孔欧制收欧制收缩盘缩盘RHB 欧制收盘安装位置欧制收盘安装位置OUTPUT SHAFT POSITION A - FLANGE POSITION AOUTPUT SHAFT POSITION BRHB 实心轴位置实心轴位置 怎怎样样工作工作? 锁键盘套有缝锥套上，拧紧螺丝紧套在实心轴上 这种设计的好处是一收缩锥套可以配多种尺寸的孔 Similar in concept to the Grip-Tight / Imperial bearing concept 客客户户得益得益客户无需加工键槽更加灵活能够

9、用外贸等级的轴Quantis Q-无无键键收收缩锥缩锥套套 Non-Clamp BushingShrink DiscClamping BushingQuantis Q-无无键锁紧锥键锁紧锥套套RHB / MSM 38 Bushing Sizes:1.000RHB / MSM 48 Bushing Sizes:1.000, 1.125, 1.25, 1.375, 1.4375RHB / MSM 68 Bushing Sizes:1.250, 1.375, 1.4375, 1.625, 1.6875RHB / MSM 88 Bushing Sizes:1.4375, 1.625, 1.6875,

10、1.9375, 2.000RHB /MSM 108 Bushing Sizes:1.9375, 2.000, 2.1875, 2.4375Q-无键锁紧轴尺寸无键锁紧轴尺寸Metric Bores will become available in 2012 ILH / MSM 减速机包含各种斜减速机包含各种斜齿轮齿轮 所有所有齿轮为齿轮为合金合金钢钢材材 所有所有齿轮齿轮渗碳淬硬，磨渗碳淬硬，磨齿齿精度精度 DIN 7 (AGMA class 10 / 11) 齿轮齿轮最大扭矩和低噪声最大扭矩和低噪声优优化化设计设计 效率效率98%ILH / MSM Gearing RHB 减速机包含各种斜减速

11、机包含各种斜齿轮齿轮和螺旋和螺旋伞齿轮伞齿轮 所有所有齿轮为齿轮为合金合金钢钢材材 所有所有齿轮齿轮渗碳淬硬，磨渗碳淬硬，磨齿齿精度精度 DIN 7 (AGMA class 10 / 11) 伞齿轮伞齿轮研磨研磨 齿轮齿轮最大扭矩和低噪声最大扭矩和低噪声优优化化设计设计 效率效率94%RHB Gearing热热功率功率 热热功率高于功率高于电电机功率机功率 关关键键的的应应用用场场合合检查检查: 输入转速(3600 RPM max) 最小速比 最高环境温度 热热功率基于功率基于TEFC 电电机直机直联联在减速机在减速机 减速机的冷却取决于电机风扇的空气流量 如果如果热热功率低于功率低于电电机功

12、率，机功率，选择选择大一档大一档齿轮齿轮箱箱 标标准油封是丁晴橡胶准油封是丁晴橡胶 (NBR) 单唇密封在齿轮电机法兰 双唇密封在单独的输入端 双唇密封在所有的输出端 双双单单唇密封在唇密封在输输入端可入端可选选 Viton (FKM) 用于合成油用于合成油Quantis 油封油封Quantis 去重污油封去重污油封Harsh Duty Seals1.保护旋转轴表面保护旋转轴表面安装没有损坏风险安装没有损坏风险2.额外的油封唇排除污染物额外的油封唇排除污染物单独的油封系统防止轴腐蚀和污染单独的油封系统防止轴腐蚀和污染3.橡胶覆盖在油封的内圈和外圈橡胶覆盖在油封的内圈和外圈4.油脂保护和防止油封

13、干燥油脂保护和防止油封干燥3241Harsh Duty (XT) 在输出轴可选在输出轴可选only available material is NitrileBest protection against high pressure sprays, sanitizing solutions and abrasive materials所有减速机在工厂灌注油所有减速机在工厂灌注油Mobilgear 600 XP 220安装位置必安装位置必须须注明注明 环环境温度境温度: Mineral Oil矿矿物油物油:-12C to 41C (+10F to 105F) Synthetic合成油合成油: -

14、29C to 60C (-20F to 140F)可替代油可替代油: Synthetic: Mobil SHC 626, 629, 630, 634 Food Grade: Chevron FM 460X润润滑滑润润滑考滑考虑虑因素因素最好的最好的实际实际 遵从工厂推荐遵从工厂推荐返修返修使用推荐品牌油而不是混合油脂合成润滑油能够提高齿轮箱性能但是和油封不兼容偏离推荐的油可能导致齿轮箱性能低下或者提前失效不要不要过过量灌注量灌注导致油温升高 RHB sizes 48 168 configured as A4 带带有可有可视视油位油位计计和加和加长长呼吸器呼吸器 A4 要求最大油位容量来要求最大

15、油位容量来润润滑高速滑高速齿轮啮齿轮啮合面合面 呼吸器通呼吸器通过铁过铁管升高防止油管升高防止油雾喷雾喷出出RHB A4 安装位置安装位置第一次啮合齿轮缺少润滑第一次啮合齿轮缺少润滑油油非水平安装非水平安装 必必须须描述清楚安装位置要求描述清楚安装位置要求 某些位置需要某些位置需要额额外的弯管接外的弯管接头检头检查查油位或者提升呼吸器油位或者提升呼吸器Quantis EZ Kleen ProductE-Z Kleen Industries Food Handling食品食品 Bottling瓶注瓶注 Pharmaceutical制药制药 Medical医药医药 Chemical化学化学 Har

16、sh Duty Environments高污染环境高污染环境Quantis - Processing CarrotsQuantis - Chemical Mixing Equipment Quantis EZ Kleen Product OfferingEZ Kleen Product Offering:Products: ILH, RHB & MSMSizes :38 thru 108Inputs:Clamp collar3-piece Coupling Separate (shaft-in)Shafts:Single Solid ShaftDouble Solid Shaft (R

17、HB only)Straight Hollow BoreTapered Hollow BoreHousings: Foot MountedFlange MountedQuantis EZ Kleen ProductProduct Features:Unique Protective Coating SystemThin Dense Nickel Composite (TDNC) plated output shaftsWhite or stainless steel color top coatFactory filled with mineral, synthetic or food gra

18、de USDA H-1 lubricantsOne-way washdown spring loaded brass breather Non-cavity hardware Stainless steel keys provided with solid shafts and twin tapered bushingsWater tight gasket on c-face input, between motor and reducerXT Harsh Duty Output SealE-Z Kleen without rust, chips or flakes EZ Kleen Prod

19、uct:To be used in washdown food / beverage applications where the customer will routinely washdown the equipment Stainless Steel or White Epoxy Paint with TDNC Shaft Plating: To be used in applications that are dusty / dirty, very limited, mild washdown applications Stainless Steel or White Epoxy Pa

20、int, No TDNC Shaft Plating: To be used in applications that are dusty / dirty, no washdownQuantis Levels of Washdown ProtectionQuantis EZ KleenQuantis 附件附件 RHB Torque Arm Bracket (K) for Shaft Mounted Applications Utilizing the “BF” Style Housing RHB Tie Rod Kit (KR) includes mounting bracket, adjus

21、table length torque arm and fulcrum with fastenersRHB Tie Rod KitRHB Torque Arm BracketQuantis 附件附件Protective Safety Covers Quantis 附件附件 防倒防倒转转装置装置 联轴联轴器三件套或者器三件套或者轴轴装式装式 需要一个最小的需要一个最小的输输入入转转速速 All ILH, MSM or RHB 减速机可以正减速机可以正反反转转，无逆止器和制，无逆止器和制动闸时动闸时Quantis 逆止器逆止器Quantis 附件附件Positions the reducer, p

22、roviding simplified installation and servicing of belt and chain drivesILH Double / Triple Reduction ReducerILH Slide BaseQuantis 应应用用 垂直泥垂直泥搅搅拌拌ILH - Vertical Mud Agitator OEM: ODrill MCM Application: Oil Field application on land & offshore drilling rigs. Tanks are used to hold drilling mud fo

23、r the drilling process. Agitators mixed the mud so it does not stick to the bottom of tank. Mud is used to lubricate the drilling bit used in the hole. Inline (ILH) agitators are the new trend and used mostly on offshore rigs to save space. Right Angle Helical Bevel (RHB) are used on land rigs and h

24、ave a very high demand in the market place.Quantis 应应用用 庄稼加工流程庄稼加工流程End User: Coggins Farms Carrot DivisionApplication: Conveyor system moving carrots into a processing facilityUser specification Keyless mounting connectionLeaning towards SEWSolution: Quantis Q-Loc Keyless Bushing SystemEnd User: Te

25、ichert AggregatesSpecification Change: All future conveyor gearing requirements will be beltless. Teicherts decision to stop specifying belted drives was based primarily on “Safety Concerns” and perceived “Maintenance Benefits”Competition: SEW / EurodriveSome plant exposure due to a variety of OEM e

26、quipment supplied over the years to Teichert with Eurodrive gearingSEW did not have plant relationships, nor had they earned a reputation for durability due to the relatively small population of reducers operating in the plants compared to Dodge Shaft Mount reducers.We were able to leverage off our reputation