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1、1/1/2022燃油系统及其零部件燃油系统及其零部件31.03.20121/1/2022燃油系统燃油系统1/1/202231-Jan-223燃油系统的位置燃油系统的位置位于车身底部位于车身底部贴近后悬挂系统及排气管贴近后悬挂系统及排气管位于后排座椅下部位于后排座椅下部1/1/20224燃油系统的工作环境燃油系统的工作环境贴近后悬挂系统及排气管贴近后悬挂系统及排气管- 车轮卷起的石块撞击- 跟随悬挂系统颠簸，振动- 排气管部位的高温烘烤位于车身底部位于车身底部- 泥土，碎石等的冲击。- 存在托底风险，与地面直接接触。- 接受环境温度冲击：夏季路面高温及冬季寒冷低温。- 光照腐蚀- 防水性能- 防

2、锈性能位于后排座椅下部位于后排座椅下部- 乘客体验：噪音，振动等恶劣的工作环境恶劣的工作环境1/1/202251-Jan-225燃油系统的功能燃油系统的功能燃油加注燃油加注燃油存储燃油存储燃油供应燃油供应安全安全通气性通气性安装固定安装固定噪音控制噪音控制FuelEVAPuntil 2003LEV 1Ph II2.0 g/dLEV 2Ph II/III0.5 g/dPZEVPh II/III 0.054 g/dAfter 2004CaliforniaEVAP- 20026.0 g/d20032.0 g/dMexicoCurrent2.0 g/dArgentinaCurrent6.0 g/dCh

3、ileCurrent2.0 g/dBrazilLatin AmericaFuelEVAP2000 - 2004Euro IIIRF022.0 g/dAfter 2005Euro IVRF022.0 g/dEurope燃油系统排放法规要求燃油系统排放法规要求1-Jan-2261/1/20227燃油系统的种类燃油系统的种类金属燃油箱金属燃油箱塑料燃油箱塑料燃油箱TI的产品金属燃油箱逐渐被塑料燃油箱所替代。金属燃油箱逐渐被塑料燃油箱所替代。1/1/20228PFT = Plastic Fuel Tank 塑料燃油箱SFT = Steel Fuel Tank 金属燃油箱燃油系统的种类燃油系统的种类1/

4、1/20229塑料燃油箱系统的形式塑料燃油箱系统的形式马鞍形油箱马鞍形油箱主副分体油箱主副分体油箱长体油箱长体油箱常规油箱常规油箱塑料燃油箱可适应更复杂的车身机构，更紧凑的车身设计，可完成复杂形状的成型，提高空间利用率。1/1/202210塑料燃油箱系统功能的实现塑料燃油箱系统功能的实现燃油加注燃油加注基本要求1. 燃油可以顺利流入燃油箱本体中2. 加油同时产生的燃油蒸汽可以顺利排出3. 安全：无燃油溢出，无燃油飞溅，防静电等加油管总成1/1/202211塑料燃油箱功能的实现塑料燃油箱功能的实现加油管总成加油管总成流入端流出端燃油流入通路(fill pipe shell)TI制作HDPE蒸汽流

5、出通路(vent line)多为采购部件-PA， -PB550，-橡胶（NBR, NBR/PVC,FKM)1/1/202212塑料燃油箱功能的实现塑料燃油箱功能的实现加油管总成加油管总成加油管单向阀(Inlet check valve)采购部件-HDPE-POM-弹簧-金属加油站加油枪与加油管配合部分（fill head, fill neck)采购部件-金属- HDPE（玻纤+炭黑）特殊要求具有导电性，可将加油过程中燃油与加油管侧壁摩擦产生静电通过车体接地。1/1/202213塑料燃油箱系统功能的实现塑料燃油箱系统功能的实现燃油存储燃油存储基本要求1. 足够大的存储空间2. 剩余容积的正确显示

6、3. 保持密封性4. 耐高低温5. 安全：抗冲击，抗腐蚀，阻燃等1/1/202214燃油箱分总成燃油箱分总成塑料燃油箱系统功能的实现塑料燃油箱系统功能的实现燃油箱壳体( Tank shell)TI制作HDPE密封圈+锁紧盖(lock ring+ sealing)采购部分密封圈- NBR- NBR/PVC- FKM锁紧盖- 金属- HDPE- PP- POM隔热板( Heat Shield)采购部件- 铝- 钢板1/1/202215塑料燃油箱系统功能的实现塑料燃油箱系统功能的实现燃油供应燃油供应基本要求1. 为发动机提供持续有效地燃油供给2. 保持供油系统压力3. 密封性1/1/202216塑料

7、燃油箱系统功能的实现塑料燃油箱系统功能的实现燃油泵及供油管路燃油泵及供油管路供油管路( feed line, return line, delivery line)采购部件PB550燃油泵总成( pump module)采购部件1/1/202217塑料燃油箱系统功能的实现塑料燃油箱系统功能的实现外置滤清器外置滤清器外置滤清器( external fuel filter)采购部件塑料金属1/1/202218塑料燃油箱系统功能的实现塑料燃油箱系统功能的实现通气性通气性基本要求1. 保正在各种工况下燃油蒸汽能够顺利排出2. 平衡燃油系统内部压力3. 气密性4. 不能有燃油通过通气系统泄漏 1/1/2

8、02219燃油箱通气系统燃油箱通气系统塑料燃油箱系统功能的实现塑料燃油箱系统功能的实现通气接头(Vent nipple)采购部件HDPE功能要求控制加入的燃油容量，主要在加油时起作用。翻转阀(ROV，GVV)采购部分HDPE功能要求调节燃油箱内部压力，保持通气油箱翻转后自动关闭，防止燃油流出。蒸气管路( vapor line)采购部件PA12PB5501/1/202220塑料燃油箱系统功能的实现塑料燃油箱系统功能的实现安装固定及噪音控制安装固定及噪音控制安装固定的基本要求1. 燃油箱系统安装的牢固性2. 固定位置精准噪音控制的基本要求1. 减少震动噪音2. 减少摩擦噪音3. 减少液体扰动噪音4

9、. 降低噪音的传递1/1/202221塑料燃油箱系统功能的实现塑料燃油箱系统功能的实现绑带(strap)采购部件不锈钢合金钢铝垫块(Pad)采购部件橡胶泡棉1/1/202222塑料燃油箱系统功能的实现塑料燃油箱系统功能的实现安全性安全性1/1/2022零部件详细零部件详细加油口接头 Inlet check valve (ICV) / fill spud限油阀 FLVV翻转阀/重力阀 ROV/GVV碳罐/限油阀管路 Carbon canister /FLVV lines供油管路 Fuel feed line蒸汽管路 Vapor vent line通气管路 Re-circulation Lines

10、油泵总成 Module (MRA) 绑带 Straps隔热板 Heat Shield(s)线束 Wire Harnesses固定部件及支架 Shields Attachments, Misc. Clips, Rings and Brackets加油管总成 Filler Pipe Assemblies零部件零部件Types Two material outer housing, co-injected Multi-component Over molding Mono-material construction FunctionAttachment for Fill Pipe Guides fu

11、el to tank Seals in case of Fill Pipe separation in crash Reduces fuel exposure of Fill Pipe Hose Typically welded to Tank Shell (Hot Plate Welding)加油口接头加油口接头FunctionStops vapor flow to canister when tank is fullForces feedback to nozzle to shut offProvides secondary venting of tank systemRestricts

12、Liquid Carry Over to canisterTypesModule mounted (as shown in image)Welded version (independent of module)FLVV接头接头ROV FunctionProvides venting of tank system to canisterShuts off liquid fuel in case of roll-overTypesWeldedInsertable (module mounting)Grommet insertedInternally mountedGVV FunctionSame

13、 as ROVAdds two different flows at two different pressuresAids in better control of filling翻转阀翻转阀/重力阀重力阀FunctionsAbsorb fuel vapor, retention fuel vapor until consumed by engineCanister sizes are rated by capacity of fuel tank and emission needs by OEM power-train groups碳罐碳罐FunctionsTransports refue

14、ling vapor to the Fill Pipe cupSome vapor will be ingested into tank thus reduce vapor emissionReady for gas stations to recover fuel vapor (in some area)蒸发与通气管路蒸发与通气管路Sub-Components/FeaturesFlange (steel or plastic)Electrical connection (E-conn)Supply/Return PortsOBDII Sensor (NA)FLVV/FLVV PortRese

15、rvoir “can” (w/pump, filter, regulator contained within)Level Sender w/ float燃油泵燃油泵FunctionFilter fuel to provide clean supplyProvide proper volume of fuel at required pressureEnsure no leakage if ports break in crashSend fuel level reading to IP (ohm output)Offer venting and fill level control when

16、 FLVV is incorporated into FlangeProvide location for OBDII (NA) Pressure Sensor to detect leaks during diagnostic cyclesOffer fuel transport options in “saddle” or “twin-tank” systemsCorvette Dual-tank System燃油泵燃油泵FunctionSecures Fuel Storage and Delivery Systems to Unit Body or vehicle frameSuppor

17、ts tank from excessive sag during heat and pressureAids in retaining Heat ShieldsTypesStamped Strip Stamped PanIntegral Tub (heat shield, strap & skid plate in one unitMaterialsCoated SteelsAluminumStainless Steel绑带绑带FunctionProtects tank system from excessive heat during normal and heavy load d

18、riving, failed exhaust, and excessive ambient temperaturesMay offer extra protection during fire testingTypically attached to fuel tank per OEMs usually works best when attached to exhaustVarious attachment methodsMaterialsStamped coated steelsCompression molded, glass-filled resinSingle, or multi-l

19、ayer AluminumFiber blanket/Aluminum substrate compositesInjection molded plasticsOthers隔热板隔热板FunctionSends power to chassis bundle/ECU to pumpTransmits power to Fresh Air SolenoidsRelays signals for fuel level sensing and OBDII Pressure Sensor to ECU/IP线束线束Clip and Bracket FunctionSecures tubes and

20、hoses to tank to eliminate wear and noiseMounting for value added components such as Carbon CanistersRetaining Heat ShieldsAssembly aids, such as handlesMaterialsHDPE Paxon BA50100 equivalent for weldable portions or entire component (N.A. applications)Injection molded, or two plastic over-moldingsM

21、etal and plastic composites附加部件及支架附加部件及支架Module Attachment Ring FunctionSecures Module to tankProvides serviceable interface for repairProvides tank surface and interface strength in case of vehicular crashCompresses o-ring/seal between flange and tankMaterialsCoated Steels with secondary coatingsMetal and plastic composites燃油泵固定部件燃油泵固定部件FunctionDirect fuel to tank during fillRe-circulates vapor for lower atmospheric emissionsTypesCoated SteelStainless SteelPolyme