ASME质量检查质量控制交工表格

1、ASME 规范审核记录文件编号 Doc. No.JDBCERF-ASME Code Edition Review FormASME规范卷本号，版次号ASME Code Section, EditionASME规范收到日期ASME Code Edition Receiving Date审核结论Review Results1、质量控制手册是否要修改？ Yes是 No 否Does QC Manual need to be revised?其修改部分为现有手册第部分修改内容为： _If it does, which Chapter needs to be revised?2、程序文件是否需要修改？ Y

2、es是 No 否Does procedure need to be revised?其修改部分名称为： _修改内容为： _If it does, which procedure need to be revised:3、其它文件是否需要修改？ Yes是 No 否Does other doc. need to be revised?修改部分名称为： _If it does, which doc need to be revised:内容： _质控工程师编制质控经理批准Prepared By QC Engineer日期DateApproved by QC Manager日期 Date(Exhibi

3、t No.1-1 Rev. 0)文件编号JDB客户技术要求评审表Doc. No.： ECS-Evaluation of Customer s Specification版次Rev.：客户名称Customer Name产品数量产品名称QuantityProduct Name执行标准Adopted Codeor Standard /Edition评审内容 :Evaluation Item and Content:评审结论 :Evaluation Results:设计工程师编制技术经理批准PreparedByDesignApprovedByTechnicalEngineerManager日期Date

4、日期Date(Exhibit No.3-1 Rev. 0)ASME 设计图纸和文件目录文件编号DDLB-JDBDoc. No.：ASME Drawing and Document Log Book版次 Rev.：序号文件名称文件编号版次页数备注No.Doc. TitleDoc. No.Rev.PagesRemarks编制Prepared By：审核 Approved By ：日期Date：日期 Date：(Exhibit No.3-2Rev. 0)JDBASME 文件和图纸发放记录文件编号 Doc. No.:ASME Document and Drawing Distribution Reco

5、rdDDDR-序号文件名称文件编号 / 版次文件持有者发放份数部门 /接收人日期备注No.Doc. TitleDoc. No./Rev.Holder of Doc.QuantityDept./Received, ByDateRemarks编制 Prepared By：批准 Approved By ：日期 Date日期： Date:(Exhibit No.3-3Rev. 0)JDB文件修改通知单Documents Modification Notice项目名称项目编号Project NameProject No.修改原因 Reason For The Modification文件编号 Doc.

6、No：DMN-修改方案 Proposal For The Modification设计工程师编制技术经理批准PreparedByDesignApprovedByEngineerTechnical Manager日期 Date日期 Date(Exhibit No.3-4Rev. 0)JDB材料申请单Material Requisition序号材料类型材料牌号，等级材料采购规范编号 /版次材料规格No.Material TypeMaterial Specification,MPS No. / Rev.Material SizeGrade/ Class现场检查 Yes需要，用户检查 Yes需要，So

7、urce Inspection No不需要Customer No不需要Inspection设计工程师编制技术经理批准Prepared By DesignApproved By TechnicalEngineer：Manager：日期 Date日期 Date文件编号MR-Doc. No.：版次 Rev.：数量备注QuantityRemark第三方检查 Yes需要，Third Party Inspection No不需要(Exhibit No.4-1Rev. 0)材料采购规范文件编号MPS-JDBDoc. No.：Material Purchasing Specification版次 Rev.：材

8、料牌号，等级材料规格Material Specification,Material SizeGrade/ Class材料类型数量Material TypeQuantity技术要求Technical Specification化学成分 %ChemicalComposition机械性能MechanicalProperty适用 ASME 规范ASME Code Section,Edition无损检测要求 Yes需要， No不需要若需要，检测执行标准NDE RequirementIf Yes, adopted standard is水压试验要求 Yes需要， No不需要Hydraulic Test若需

9、要，水压试验压力为MPaRequirementIf Yes, testing pressure isMPa材质单要求 Yes需要，MTR Submitted No不需要材料标识要求Mark Requirement尺寸公差Dimension Tolerance附加说明Addition Requirement设计工程师编制Prepared By Design日期 DateEngineer技术经理批准Approved By Technical日期 DateManager(Exhibit No.4-2Rev. 0)JDB库存材料使用申请单文件编号Doc. NoRUSM-版次Rev. No.Requis

10、ition for Using Stock Material工作令号施工图号施工图版次Job No.Drawing No.Rev. No.件号材料类型材料规格材料牌号，等级材料代码数量是否符合材料采购规范Part No.Material TypeMaterial SizeMaterial Specification, Grade/ ClassCoded mark单位whether meet the MPSQuantity 是 否YesNo 是 否YesNo 是 否YesNo 是 否YesNo 是 否YesNo 是 否YesNo 是 否YesNo 是 否YesNo 是 否YesNo采购工程师编制

11、 :日期 :采购经理批准：日期 :Prepared by Purchasing EngineerDateApproved By Purchasing ManagerDate检验员确认日期 :材料工程师审核日期 :Confirmed by ExaminerDateReviewed By Material EngineerDate(Exhibit No.4-3Rev. 0)采购订单JDBPurchase Order文件编号Doc. NoPO-工作令号Job No.材料名称材料规格材料牌号，等级数量单价金额交货期交货地点ASME 规范Material单位QuanUnit供货厂商Delivery其它要

12、求MaterialMaterial Spec.,TotalDeliveryASME CodeSizeUnittityPriceVendorDateOther RequirementNameGrade/ ClassPriceLocation采购工程师编制:采购经理批准：日期:日期:PreparedByPurchasingApproved ByDateDateEngineerPurchasing Manager(Exhibit No.4-4Rev. 0)材料代用申请单文件编号 Doc. NoJDBRMS-Requisition of Material Substitution工作令号图号Job N

13、o.Drawing No.版次件号Rev. No.Part No.原设计拟代用Original DesignContemplated Substitute材料名称Material Name材料牌号，等级Material Specification,Grade/ Class材料规格Material Size材料采购规范编号Material PurchasingSpecification No.数量Quantity其它说明 Other Description采购经理编制:技术经理批准：Prepared by PurchasingApproved By TechnicalManagerManager

14、日期 :日期 :DateDate(Exhibit No.4-5Rev.0)JDB材料验收检查单文件编号 Doc. No.：Material Receiving Examination RecordMRER-材料牌号，等级材料规格Material Specification,Material SizeGrade/ Class材料采购规范编号订单号Material PurchasingPurchase Order No.Specification No.数量供货商QuantityVendor报验人报验日期ApplicantDate of Application验收内容 Inspection Con

15、tent验收项目Inspection Item1.材料外观、结构和变形检查，包括切削边缘Surface 、Lamination and deformation check, including on the cutting edges.2.数量、尺寸公差、厚度检查Quantity Dimension Tolerance、Thickness检测结果检测工具 名称 /编号Inspection RequirementInstrument Name/No.:合格 Acceptable名称 Name :编号 ID No. :不合格 Rejection名称 Name :check.编号 ID No. :3

16、.材料质量证明书的确认产品质量证明书编号 :合格 AcceptableMTR verify.MTR No. ：不合格 Rejection化学成分合格 Acceptable机械性能合格 AcceptableChemical Test不合格 RejectionMechanical Test不合格 Rejection压力试验Yes无损检测YesPressure Test NoNDE Requirement No记录材料或零部件原始标记Record Original Mark on Material orParts备注：Remark :验收结论：合格 Acceptable材料代码Inspection

17、Results:不合格 RejectionMaterial Code检验员编制 :材料工程师审核 :Prepared By ExaminerReviewed By Material Engineer日期 Date:日期 Date:(Exhibit No.4-6 Rev.0)材料证明书审核章Material Test Report Review StampMaterial Test Report Review Stamp材料证明书审核章Coded mark材料代码Reviewed by 审核人Date 日期(Exhibit No.4-7Rev. 0)Material Acceptance Lab

18、el材料合格标签JDB材料合格标签Material Acceptance Label材料经检验合格The material was inspected and found acceptable材料牌号规格Material SpecificationSize材料代码编号检验员Material Coded MarkExaminer（ Green 绿色）(Exhibit No.4-8Rev. 0)JDB材料出库单 /A文件编号 Doc. NoMaterial Delivery Card/AMDC/A-工作令号图号版次Job No.Drawing No.Rev. No.件号材料类型 /规格材料牌号，等

19、级材料代码数量Part No.Material Type/ SizeMaterial Spec., Grade/ ClassCoded markQuantity车间工长编制：仓库管理员确认Prepared By Shop SupervisorConfirmed By Material Keeper日期 :Date日期 :Date(Exhibit No.4-9ARev. 0)材料出库单 /BJDBMaterial Delivery Card/B文件编号Doc. NoMDC/B-工作令号图号版次Job No.Drawing No.Rev. No.发放有效时间烘干退回焊缝编号材料类型 /规格材料牌号

20、材料代码数量The effective time次数数量Welding No.Material Type/ SizeMaterial Spec.Material codeQuantity起止Times of时间QuantityStartEndDryingReturn time车间工长编制：仓库管理员确认Prepared By Shop SupervisorConfirmed By Material Keeper日期 :Date日期 :Date(Exhibit No.4-9BRev. 0)工序检查单文件编号JDBPCL-Process Check ListDoc. No.版次 Rev.：材料牌号

21、，等级实际发放材料牌号及简图或说明产品名称代码ActualSketch or IntroductionsMaterial Spec.,Product Namedistribution of materialGrade/ ClassSpec. and code工作令号规格：实际发放规格：Actual distributionJob No.SizeSize零件名称零件号：数量：图号 /版次：Part NamePart No.QuantityDwg. No / Rev.工种操作者 /日检验 Inspection授权检验师 AI序签字 /工序名称工序内容及要求的规程Worker期检验项目报告或实测数据

22、检验员 /日期号结论标记日期ProcessProcess Contents and Procedure No.TypeOperatorInspectRecord orExaminer/No.ResultMarkSignature/DateItemMeasured DataDateDate质控工程师编制质控经理审核授权检验师确认Prepared By QC EngineerApproved By QC ManagerAccepted By AI日期 Date日期 Date日期 Date(Exhibit No.5-1Rev. 0)工艺流程图Process Flow Chart(Exhibit No

23、.5-2Rev. 0)JDB检验及试验记录文件编号 Doc. No.:Inspection and Examination RecordIER-产品 名称工作令号Product NameJob No.Drawing No./Rev.Procedure No./ Rev.图号 /版次程序文件号 /版次 :零件名称零件号Part NamePart No.Examine Item and Actual Record：检验项目及实测记录：检验员 Examiner日期 Date(Exhibit No.5-3ARev. 0)JDB焊缝表面检验记录文件编号 Doc. NoInspection Report

24、of Welds SurfaceIRWS-产品名称工作令号图号/版次检验规程号 /版号ProductDrawingJob No.Procedure No./Rev.DescriptionNo./Rev.焊缝编号焊工标识未焊透裂纹气孔余高超差 (mm)咬边 (mm)未融合检验员日期Welder Symbolexcessive weldIncompleteWeld No.lack of penetrationCrackblowholeUndercutExaminerDatereinforcementFusion(Exhibit No.5-3B Rev.0)JDB设备名称 Product Name试

25、验类型Pressure TestingType压力试验报告Pressure Test Report工作令号：Job No.: 水 压 Hydrostatic Test 气 压气 密 性 Air Tightness Test文件编号PTR-Doc. No.：试验日期Test DatePneumatic Test压力表编号压力表量程压力表检定日期MeasurementRange ofGaugePressure Gaugecalibrated datePressure GaugeNo.试验介质Test Medium设计要求压力试验曲线Design PressureTest RequiredChart

26、实际压力试验曲线 ActualPressure TestChart介质温度 /金属壁温Medium/Wall Temp.结论 Conclusion：本产品经MPa 试验，无渗漏，无可见的永久变形，无异常响声，试验结论合格。The product has been examined and tested at_ MPa. There is no leakage, permanentdeformation or no abnormal noise during the pressure test .The result is acceptable.检验员编制质控工程师批准授权检验师确Prepare

27、 byApproved by QC认ExaminerEngineerAccepted by AI日期 Date日期 Date日期 Date(Exhibit No.5-4Rev. 0)NB 号码记录本NB Number Log Book数据报告寄往 NB 的规范产品NB 编号产品编号AI 签字日期类型日期NB NumberManufacturer s SNAI Signature DateType ofDate mailed to NBCode Item(ExhibitNo.5-5Rev. 0)Nameplate for Code Item1) Nameplate for Pressure Ve

28、ssel in According to Section VIII Div.1第八卷第一分册压力容器铭牌NB Stamp, if requiredUW (if arc or gas welded)RT(if radiographed)HT(if postweld heat treated)NB Number, if requiredCertified by_（ Name of manufacturer ）_at _ _Max. allowable working pressure_at _Max. allowable external working pressure_at _Min. des

29、ign metal temperatureManufacturer s serial numberYear builtThe characters on nameplate shall not less than 4mm high.铭牌上的字符应不小于4mm 高The characters on nameplate shall be either indented or raised at least 0.1mm and shall be legible and readable.铭牌上的字符应缩凸进或凹起至少0.1mm 并应清晰易读。（ ExhibitNo. 5-6 Rev.0 ）不符合项报

30、告文件编号 Doc No.:JDBNonconformity ReportNCR-产品 / 零部件名称工作令号Product /Part NameJob No.图号 /版次数量Dwg. No./Rev.Quantity不符合项描述：Description of Nonconformity提出人：日期Prepared by/Date回用 返修 报废Use-as-isRepairReject不符合项处理：质控工程师 /日期Disposition of NonconformityPrepared by QC Engineer/Date质控经理审核/日期Reviewed by QC Manager/

31、Date回用需技术部经理确认:If Use-as-it, shall be concurred by Technical Manager.技术部经理确认/日期质控经理批准 /日期授权检验师 /日期Concurred by TechnicalApproved byAccepted byManager /DateQC Manager/DateAI/ Date返修（纠正措施）和检验要求：If repair, the repair instruction and inspection requirement:提出人：日期：Prepared by /Date技术部经理确认 /日期质控经理批准 /日期授权

32、检验师 /日期Reviewed by TechnicalApproved byAccepted by AI/Manager /DateQC Manager /DateDate合格Acceptable不合格 Unacceptable修复后结论：Repair Results检验员 /日期:Examiner/Date质控工程师核实 /日期质控经理批准 /日期授权检验师 /日期Verified byApproved byAccepted by AIQC Engineer /DateQC Manager / Date/Date（ Exhibit No.6-1 Rev.0 ）停止标签Hold LabelJ

33、DB停止标签Hold LabelJob No.工作令号NCR No.不符合项报告编号质控工程师年月日QC EngineerDate（Yellow 黄色）（ Exhibit No.6-2 Rev.0）返修 /报废标签Repair/Reject LabelJDB返修 /报废标签Repair / Reject Label返修 报废RepairReject产品 /零部件名称Product/Part Name工作令号Job No.不符合项报告编号NCR No.质控工程师年月日QC EngineerDate（ Red 红色）（ Exhibit No.6-3 Rev.0）姓名 Name：焊工号 ID. No

34、. ：JDB合格焊工和焊接操作工资格表文件编号 Doc. No.：Qualified Welder and Welding Operator List (QWOL)QWOL-焊接方法材料厚度 (t)管径评定位置衬垫评定日期WPQ/WOPQ No.WeldingMaterialThicknessPipe Dia.QualifiedQualifiedBackingProcess(es)RangeRangePositionDateP-No.F-No.其它 Other ：编制 /焊接工程师审批 / 技术部经理Prepared By Welding EngineerApproved By Technol

35、ogy Manager日期 Date：日期 Date：(Exhibit No.7-5Rev. 0)JDB焊工连续工作记录Welding Continuous Activity Record for Welder and Welding Operator焊接方法焊工技能评定年年年焊工姓名及钢印YearYearYearWeldingWPQ/WOPQWelder& ID. No.ProcessNo.月月月Mon.Mon.Mon.车间工长编制 Prepared by Shop Supervisor日期 Date文件编号 Doc. No.：WCAR-年年年YearYearYear月月月Mon.Mon.Mon.(Exhibit No.7-6Rev. 0)JDB焊缝识别卡文件编号 Doc. No.：JIC-Jo