408F电气系泊试验大纲

1、Contents 目录1. MSB and ESB inspection and test Page 4-5主配电板和应急配电板检验和试验2. Sequential start test of auxiliary machinery/ Black out test Page 6-8辅助机械顺序起动试验和失电试验3. Starting test of largest motor on board Page 8 大功率马达起动测试4. Auxiliary machinery emergency trip test Page 8-11辅助机械紧急切断试验5. AMS test Page 12监测报警

2、系统试验6. Transformer Test Page 13变压器测试7. Test panel test Page 13电工试验板测试8. E/R Alarm Light column test Page 14机舱报警灯柱测试9. Normal lighting & emergency lighting test Page 15-16正常照明和应急照明试验10. Navigation and signal lights test Page 17-20 航行信号灯试验11. Dead man alarm test Page 21-22死人报警试验12. Charging &

3、discharging panel Page 23充放电板试验13. E/R Extend alarm test Page 24-26机舱延伸报警试验14. Distribution board test Page 27 分电箱测试 Before Testing - Check List. 试验前应完成的项目1) Before Testing is commenced the following should have been carried out. 在试验前，下列项目应完成：A) All mechanical, electrical and structural inspections

4、of the equipment should be completed before testing is started. 所有的机电设备，在试验前应检查。B) Megger test should have been completed. 绝缘的测试。C) All machinery, equipment, pipe systems including surrounding area to be properly cleaned before test. 试验前，相关的机器、设备以及周围的环境应适当的清洁。D) The shipyard should have satisfactori

5、ly tested the equipment itself prior to the official test. 在报验前，船厂自己应正规地试验成功。2) During Testing Procedure 在试验中G) The detailed test procedure should be followed. 应根据试验程序详细试验。H) The information from the test should be filled in on the system and pump motor data sheets 试验中的有关信息应填入相关的表格。1. MSB/ESB inspec

6、tion and test主配电板/应急配电板的检查和试验The following tests to be carried out: 执行如下试验:1.1 Cable connection to be verified.确认电缆接线完整。1.2 The capacity and protection settings of circuit breakers and starters within the MSB to be crosschecked. 检查所有的开关,启动器容量和整定值。1.3 Switch on/off test of all feeder circuit (MSB) -

7、feeder circuit breakers to be stable and reliable with the load current as far as practicable.所有支流回路的开关闭合试验各断路器带负载电流时尽量稳定和可靠。1.4 Verify various indicating and alarm lamps (MSB) together with alarm itself (high/low voltage; high/low frequency) as correct.确认各种指示灯和报警灯的正确性。1.5 Confirmation test of meter

8、s (MSB) after zero adjustment of each meter indication value under normal conditions to be corrected.确认表盘的正确性。1.6 Verify interlocking circuits 连锁功能试验No.itemDG1DG2DG3EG1Interlock of each generator ACB and switch of shore power各发电机ACB与岸电互锁-2Interlock of each generators space heater and each generators

9、 running indication各发电机空间加热器与各发电机运行指示互锁 3Interlock between D/G and emcy generator主发电机与应急发电机互锁4Interlock of each generator ACB and each generator not running各发电机不发电时与各发电机ACB互锁Witness : _ _ _ Owner Yard Class Result : _ Date : _1.7 Change-over between main supply and emergency supply to confirm as fol

10、lows主应急电源供电的转换- When MSB loses voltage, emergency generator set starts automatically. And when the voltage of emergency generator reaches a set value, the main switch of the emergency generator closes automatically. The emergency generator supplies power to emergency switchboard. 当主配电板失压，应急发电机自动起动，当

11、应急发电机电压达到设定值时，主开关自动闭合，应急发电机供电至应急配电板。- When MSB recovers to supply power normally, the main switch of emergency generator to be switched off automatically and the tie switch of emergency switchboard to be connected to MSB automatically. 当主配电板恢复正常供电，应急发电机主开关跳闸，应急配电板上连络开关自动闭合，使主配电板恢复对应急配电板供电。1.8 Insula

12、tion test to be carried out for Main switchboard. 主配电板绝缘检查No.itemInsulation (M)Low insulation alarmLocalRemote1440V system2220V system3440V busbar fore. Part(bus-tie disconnected)4440V busbar after. Part(bus-tie disconnected)1.9 Insulation test to be carried out for emergency switchboard. 应急配电板绝缘检查N

13、o.itemInsulation (M)Low insulation alarmLocalRemote1440V system2220V systemWitness : _ _ _ Owner Yard Class Result : _ Date : _Sequential start test of auxiliary machinery / Black out test辅助机械顺序起动试验/失电试验2.1 Sequential start test辅助机械顺序起动试验Cut out the ACB of the running generator manually and then clo

14、se the ACB of the generator manually. Verify that the electric source is recovered, and then, switch of electric driven auxiliary machineries are started automatically in the sequence according to the program.手动切断在运行发电机的ACB，手动合上发电机的ACB。确认电源已供电，此时，如下辅助机械开关根据已设定的程序按顺序自动起动。SEQ.序号TIME(sec.)时间ITEM项目Start

15、ingMethod起动方式Result结果Remark备注00AC220V loads (transformer) 220V负载No.1 steering gear No.1舵机-OK15M/E L.O. pumps 主机滑油泵M/E JACKET.C.F.W. Pumps 主机缸套水冷却淡水泵OK210M/E L.T.C.F.W. pumps 主机低温冷却淡水泵Cooling S.W. Pumps 冷却海水泵HARBOR L.T C.F.W.P 停泊低温冷却淡水泵OK315E/R fan 机舱风机 OKFinished when the sequential start is accompl

16、ished. 顺序起动结束。2.2 Black out test失电试验Black out test to be performed as follow (One of two modes should be selected):失电试验执行如下(选取其中一种试验模式)：MODE 1模式1-a) Conditions before test测试条件- Emcy generator in AUTO mode 应急发电机处于自动模式- No.2 S/G pump running 2舵机运行- No.1 Auxiliary machine running in AUTO mode and No.2

17、in Stby mode. 1辅助机械处于自动模式，2则处于备用模式- G/E L.O. prim. pump in AUTO mode 发电机预润滑油泵处于自动状态-b) No.1 generator running No.2 generator first stby(starting air shut) - No.3 generator second stby(starting air open) 1发电机运行，2发电机选为第一备用(起动空气关闭)，3发电机选为第二备用（起动空气打开）。-c) No.1 generator failure stop（simulate shut-off）,

18、ACB manual trip 1st and 2nd stby start1发电机模拟故障停机，起动第一和第二备用发电机。-d) Emcy generator running and E/G ACB close Auto. supply power to emergency equipment. 应急发电机运行及开关闭合, 自动向应急设备供电。-e) Auto start and connect no.3 generator - E/G ACB auto. open and ESB tie auto. Close. 3发电机自动起动且闭合开关，应急发电机开关自动断开，应急配电板联络开关自动闭

19、合。- No.1 auxiliary machinery auto sequence start 1辅助机械自动顺序起动。- Emcy generator to be automaticallied stop and be stby mode应急发电机自动停车并处于备用模式。MODE 2 模式2-a) Conditions before test 测试条件- Emcy generator. in AUTO mode应急发电机在自动模式- No.1 S/G pump running 1舵机运行- No.2 Auxiliary machine running in AUTO mode and No

20、.1 in Stby mode 2辅助机械运行在自动模式下，1则处于备用模式- G/E L.O. prim. pump in AUTO mode. 辅机预润滑油泵在自动模式下-b) No.3 generator running No.2 generator first stby(starting air shut)No.1 generator second stby (starting air shut) 3发电机运行，2发电机选为第一备用（关闭起动空气），1发电机选为第二备用（关闭起动空气）-c) No.3 generator failure stop（simulate shut-off）

21、1st and 2nd stby fail.3发电机模拟故障停机，第一和第二备用失败。-d) Emcy generator running and E/G ACB close Auto. supply power to emergency equipment.应急发电机运行，发电机开关闭合，自动向应急设备供电。-e) Manual start and connect no.1 generator E/G ACB auto. open and ESB tie auto close.手动起动1发电机，闭合开关；自动断开应急发电机开关，自动闭合应急配电板联络开关。- No.2 auxiliary m

22、achinery auto sequence start. 2辅助机械自动顺序起动。- Emcy generator to be automaticallied stop and be stby mode. 应急发电机自动停车并处于备用模式。 OKOWNER:_ CLASS:_ SHIPYARD:_DATE: _ DATE: _ DATE: _Witness : _ _ _ Owner Yard Class Result : _ Date : _2. STARTING TEST OF LARGEST MOTOR ON BOARD 大功率马达起动测试The instantaneous volta

23、ge drop, current and kilo-watt to be measured when the largest motor on board is started. 当起动大功率马达时，应测量瞬时压降，电流，功率。It should be confirmed that the generator has sufficient reserved capacity to permit the start up of the largest motor in the ship. 确认发电机组有足够的容量来起动大功率马达。Equipment设备Result结果Remarks备注NO.1L

24、.T.C.F.W. PUMP 1号低温冷却淡水泵1 set generator runningNo.1 Anchor/mooring winch 1#锚绞1 set generator runningWitness : _ _ _ Owner Yard Class Result : _ Date : _3. Auxiliary machinery emergency trip test辅助机械紧急切断试验Auxiliary machinery emergency trip test To be carried out by operating emergency stop push butto

25、n or switch located in the places as following.辅助机械紧急切断试验通过操作以下地方的紧急切断按钮或开关来执行：Test result to be recorded in below tables: 试验结果记录于下列表格。4. AMS test 监测报警系统测试- Installation, connection and visual inspection安装，接线，外观检查- System general functions and operation, Auto and Manual operation, Operator panel dis

26、play and indicators operation, configuration mode and parameter list系统总功能和操作，自动和手动操作，操作显示板和指示器操作，配置模式和参数清单。- System failure and recovery系统故障和恢复。- AMS alarms test table and test point location to be made available for alarm test监测报警测试表和测试点位置应有效。- Extension alarm system test: self-test, function test

27、(W/H-ECR change-over, duty engineer selection test, engineer call test), alarm test (for each extension alarm panel)延伸报警系统测试：自检，功能测试（选择值班轮机员测试，轮机员呼叫测试），报警测试（每个延伸报警板）。- One copy of Alarm and Monitoring List should be kept in ECR as master list. All test result of alarm points should be recorded in th

28、e master list. 集控室存放一本监测报警清单，该清单作为主清单，所有报警点测试结果都记录到该清单。AMS functionality Test Table 监测报警系统测试表格AlarmsSimulate alarms on some inputsResultCommentsDigital/Analog alarms·verify alarms on alarm page ·verify horn activation and stop·verify alarms on channel page·verify alarms on cabin

29、panel ·verify alarm acknowledge·verify alarm on printer5. Transformer Test 变压器测试 At a practically load condition. Check the abnormalities such as abnormal noise and high temperature. 在可行的负载条件下，检查是否存在异常现象，如噪音和温度异常。Equipment设备Voltage 电压(1ST/2ND)Insulation test绝缘Current 电流Remarks备注No.1 main t

30、ransformer1#主变压器No.2 main transformer2主变压器No.1 emergency transformer1应急变压器No.2 emergency transformer2应急变压器Witness : _ _ _ Owner Yard Class Result : _ Date : _6. Test panel test 电工试验板测试Test following components. 测试如下部件。Component部件Result结果Remarks备注LampFuseVolt meterAmpere meterMCCB For AC440VMCCB For

31、AC220VMCCB For DC24VSocketWitness : _ _ _ Owner Yard Class Result : _ Date : _E/R Alarm Light column test 机舱报警灯柱测试 Eleven (11) sets of light signal column listed below will be tested by relay box in engine room.共11个报警灯柱需通过放在机舱的继电器箱进行测试。Below light signal columns has the alarm identification as per S

32、OLAS requirement.灯柱上的报警标记应符合SOLAS的要求。No.LocationTest resultCO2 releaseGAE/R fireMach. faultTel. callTelegraph callDeadman1Engine casingOKOKOKOKOKOKOK2Steering gear roomOKOKOKOKOKOKOK3E/R workshopOKOKOKOKOKOKOK4E/R upper platform Fr.25POKOKOKOKOKOKOK5E/R upper platform Fr.25SOKOKOKOKOKOKOK6Purifiers

33、RoomOKOKOKOKOKOKOK7E/R lower platform Fr.25POKOKOKOKOKOKOK8E/R lower platform Fr.25SOKOKOKOKOKOKOK9E/R floor Fr. 28POKOKOKOKOKOKOK10E/R floor Fr.28SOKOKOKOKOKOKOK11ECCOKOKOKOKOKOKOKOWNER:_ CLASS:_ SHIPYARD:_DATE: _ DATE: _ DATE: _Normal lighting & emergency lighting test 正常照明和应急照明试验9.1 Molded ca

34、se circuit breaker or isolating switches inside lighting distribution board shall be turned off to carry out the measurement with 500V megger . All insulation resistance between insulation pole and earth shall not be less than 20M. (electric apparatus can be disconnected) 把照明分电箱内的塑壳开关或隔离开关分断，用500V兆欧

35、表测量。所有绝缘极对地之间的绝缘电阻至少为20M。（卸去用电设备） 9.2 Set point of circuit protections are to be verified. 确定回路保护装置。 9.3 Inspect the lamps and accessory in all compartments and room. They shall be in good condition. 按照照明系统图检查各区域和房间的灯具、属具，都应处于良好的工作状态。9.4 Lights cable glands rubber packing should be of cable size to

36、maintain a proper and tight seal condition. Inspect connection and wiring. Supply cables should be grounded at both ends and cable grounding to be properly connected. 灯具的填料函橡皮圈应与电缆匹配，以保证电缆紧固。检查接线完整。电源电缆两端应正确接地。9.5 Emergency lights (Explosion-proof) cable connections are to be verified as built in ac

37、cordance with makers instruction. 应急防爆灯的电缆接线须符合规格说明书。9.6 “black-out” test to be done for Emergency lights. 在失电试验中须检查应急灯照明.9.7 Test result to be recorded in the table. 试验所得数据填在报告表上。9.8 Explosion-proof emergency lights should be equipped with sign to indicate emergency light. 应急防爆灯上须有标记。 照明试验记录表Table

38、for function of lightingNo.照明分电箱Light dist.board绝缘测试Insulation test功能测试Function test遥控测试Remote control test12L Normal Lighting dist.board2L 正常照明分电箱500OK23L Normal Lighting dist.board3L 正常照明分电箱500OK34L Normal Lighting dist.board4L 正常照明分电箱500OK45L Normal Lighting dist.board5L 正常照明分电箱500OK56L Normal Li

39、ghting dist.board6L 正常照明分电箱500OK67L Normal Lighting dist.board7L 正常照明分电箱500OK78L Normal Lighting dist.board8L 正常照明分电箱500OK89L Normal Lighting dist.board9L 正常照明分电箱500OK91L Normal Lighting dist.board (in BCC)1L 正常照明分电箱(在驾控台)500OK101EL Emergency Lighting dis.board1EL 应急照明分电箱500OK112EL Emergency Lightin

40、g dis.board2EL 应急照明分电箱500OK123L Emergency Lighting dis.board3EL 应急照明分电箱500OKOWNER:_ CLASS:_ SHIPYARD:_DATE: _ DATE: _ DATE: _Navigation and signal lights test 航行信号灯试验10.1 Remove circuit of damageable element and each branch breaker. Insulation resistance of control panel shall be measured and record

41、ed. 卸去可能损坏的元件的线路及各分路的断路器，测量并记录控制板绝缘电阻.10.2 Navigation light test航行灯试验The mooring test and trials ensure compliance with the following requirements.系泊试验和航行试验要满足下列几项要求：10.2.1 For each lamp of the navigation light(as specified in attached table ),verify type approval certification in accordance with st

42、atutory requirements(COLREG) 逐个检查航行灯（见附表）的型号、规格必须符合要求(国际海上避碰规则).10.2.2 Verify that navigation lights are supplied via dedicated distribution/control switchboard , placed on bridge(or in the "chart room "). 检查航行灯内部的支路回路和控制板回路.10.2.3 Verify that navigation light switchboard is supplied by tw

43、o alternative circuits:-one from the main source of power -one from the emergency source of power with automatic change-over switch. Verify insulation resistance of the switchboard supply circuits (>= 10M).检查航行灯的开关灵活性,且电源由两路分开单独供应: 一路从主配板供应;另一路从应急配电板供应;带自动切换开关。并测量两路配电板的绝缘电阻(不小于10M)。 10.2.4 Verify

44、 function test of alarms in case of the switchboard's power supply failures. 在失电状态下,测试航行灯的"故障报警"功能.10.2.5 Verify that each light is connected to the switchboard with multi-pole circuit breaker,multi-pole fused circuit breaker ,or with multi-pole switch and fuses in each of the phase. 确

45、认每一路航行灯的开关板;需带有双相断路器;双级熔断器;或双级开关且每个都有保险丝。10.2.6 Verify that overload and short circuit protection for each of these circuits is correlated with the supply circuit in such a way that discriminative action of the protection devices is ensured. Verify set point of short circuit and overload protection

46、for each of the light. 检验每一路在过载和短路保护的情况下,应有单独一路的保护装置。 把测试点放在短路和过载保护的电路上,逐个检验航行灯的工作状态。10.2.7 Verify insulation resistance of the navigation light's electrical circuits. 检测航行灯的绝缘电阻。10.2.8 Verify proper (secured)installation of the lamps and their fixtures, each linking and cable connections of eac

47、h of the light . 确认航行灯正确安装,并且检查每一盏灯的完整性。10.2.9 For each of the switched-on light verify function of the automatic monitoring device giving visual indication of: -light on/off status -light failure 检验航行灯在通电情况下,检查自动监测装置的显示功能:航行灯接通电源状态;航行灯故障状态;Note : Visibility sector of the light should be observed by

48、 the tag boat during sea trial (such a test should be included in sea trial item) 备注:在航行试验中,利用小艇对航行灯的能见度进行观察 (把这列入航行试验的项目中) 10.3 Signal light test 信号灯试验Actual service test of all signal lights shall be carried out to ascertain their satisfactory operation. 全部信号灯做效能试验，确定它们能满意的工作。10.4 Record test result in the table. 试验所得数据填在报告表10-1及表10-2上。Table10-1航行灯试验记录Table for function of Navigation lightsNo.灯名Light name绝缘测试Insulation test开关测试Switch test备注Remark1后桅灯After mast light (W)21#失控灯No.1 N.U.C. light (