船用防锈漆生产工艺流程图

1、1.1 船用防锈漆生产工艺流程图 The flow chart for the manufacturing process of anticorrosive marine paint树脂resin, 防锈颜料antirust paint, 调速分散机speed regulation disperser, 混合均匀mixed well, 砂磨机sand mill, 研磨triturate, 测细度 measure the fineness of grind , 调速分散机speed regulation disperser, 助剂additives, 溶剂impregnant , 分散dispe

2、rse , 调黏，测黏度attemper and test the viscosity, 防结皮剂anti-skinning agent, 分散disperse, 取样sampling, 质量检测quality testing, 检测合格qualified, 过滤包装filtrate and pack1.2 试验方法1.2 Testing technique 取样 Sampling产品取样按 GB/T 3186-82涂料产品的取样进行，样品分为两份，一份作为检测样品，一份作为备用样品。 Sanmpling acroding to the GB/T 3186-82 Sampling Paint

3、Products ,and divides into two,one for testing, the other for spare use1.2.2 黏度Viscosity按GB/T 1723-93 涂料黏度测定法进行，采用乙法：涂-4黏度法进行。Test according to the GB/T 1723-93 Determination of Viscosity of Coatings, and adopt the second way: viscosity (Mr -4)1.2.3 细度Fineness按GB/T 1724-79涂料细度测定法进行 Test according to

4、 GB/T 1724-79 Methods of Test for Fineness of Grind of Paints1.2.4 附着力Adhesion按GB/T 1720-79涂膜附着力测定法进行Test according to GB/T1720-79 Determination of Adhesion of Film1.2.5 固体含量Solid content按GB/T 1725-79 涂料固体含量测定法进行Test according to GB/T 1725-79 Methods of Test For Non-volatile Matter of Varnishes, Pai

5、nts And Their Vehicles1.2.6 干燥时间Drying time按GB/T 1728-79漆膜、腻子干燥时间测定法进行，其中表面干燥时间采用乙法：指触法进行，实际干燥时间采用丙法：刀片法。Test according to GB/T 1728-79Methods of Test For Drying Time of Coatings of Paints And Putties, adopt the second way to test the drying time of the surface by touching it. And the actual drying

6、time please adopt the third way by using knives1.2.7 漆膜颜色及外观Color and appearance of films按GB/T1729-79漆膜颜色及外观测定法进行Test according to GB/T 1729-79 Determination of Color and Appearance of Films.1.2.8 柔韧性Flexibility按GB/T 1731-93漆膜柔韧性测定法进行Test according to GB/T 1731-93 Determination of Flexibility of Fil

7、ms1.2.9 耐冲击性Impact resistance按GB/T 1732-93漆膜耐冲击性测定法进行Test according to GB/T 1732-93 Determination of Impact Resistance of Films硬度 Hardness按GB/T6732-96漆膜硬度铅笔测定法进行Test according to GB/T 6732-96 Determination of Film Hardness by Pencil Test耐盐水性resistance to salt water按GB/T1763-79漆膜耐化学试剂性测定法进行Test accor

8、ding to GB/T 1763-79 Method of Test For Chemical Resistance of Paint Films对面漆的适应性Adaptability to finish选用相应配套的各色合成树脂漆，用于测定面漆的适应性。按GB/T 1727-79漆膜一般制备法进行涂刷。先涂刷一道船用防锈漆，按产品技术要求干燥后，涂刷一道面漆，在涂刷时观察涂刷性。待面漆干燥24小时后，观察漆膜表面有无缩孔、裂纹、针眼、起泡、剥落等现象Choose the matched resin paint of all kinds to test the adaptability to

9、 finish. Painting according to GB/T 1727-79 General Preparation of Paint Films. Painting anticorrosive marine paint, and then painting the finish,remember to oberving its spread rate when you are painting. Oberving the shrinkage cavity、flaw、pinprick、foam、flake off after 24hours since the finish drie

10、d.船用车间底漆生产工艺流程图The flow chart for the manufacturing process of shop primers for ship building paint甲组分The first compounding: 树脂reesin, 锌粉zinc powder, 助剂additives,溶剂 impregnant, 加入put in,调速分散机speed regulation disperser, 分散均匀mixed well, 取样sampling, 质量检测quality testing, 检测合格qualified, 包装packing乙组分The s

11、econd compounding: 树脂resin, 溶剂impregnant, 加入put in, 调速分散机speed regulation disperser, 分散disperse, 取样sampling, 质量检测quality testing, 检验合格Qualified, 包装packing2.2 试验方法Testing technique取样 Sampling 产品取样按GB/T 3186-82涂料产品的取样，样品分为两份，一份作为检测样品，一份作为备用样品。Sampling acroding to the GB/T 3186-82 Sampling Paint Produc

12、ts ,and divides into two,one for testing, the other for spare use 干燥时间 Drying time按GB/T 1728-79漆膜、腻子干燥时间测定法进行，其中表面干燥时间采用乙法：指触法，实际干燥时间采用丙法：刀片法。Test according to GB/T 1728-79 Methods of Test For Drying Time of Coatings of Paints And Putties, adopt the second way to test the drying time of the surface

13、by touching it. And the actual drying time please adopt the third way by using knives 附着力Adhesion按GB/T 1720-79涂膜附着力测定法进行Test according to GB/T1720-79 Determination of Adhesion of Film 漆膜厚度Dry film thickness of paints.按GB/T 1764-79漆膜厚度测定法进行 Test according to GB/T 1764-79 Method of Test For Measuremen

14、t of Dry Film Thickness of Paints. 耐候性Weatherability样板的制备按GB/T1767-79漆膜耐候性测定法，钢板除锈采用喷砂进行The preparation of templet should according to GB/T1767 Method of Test for Weatherability测试结果按GB/T 1766-79漆膜耐候性评级方法中第6章进行The test result should according to the charpter six of GB/T 1767 Method of Evaluation of D

15、egradation(Both Exterior And Accelerated) of Paint Ffilms焊接与切割Jointing and incision按GB/T 6747-86附录A.2进行According to the addenda A2 of GB/T 6747-86成型和弯曲Molding and inflecting按GB/T 6747-86附录A.3进行 According to the addenda A.3 of GB/T 6747-863.1 船壳漆生产工艺流程图The flow chart for the manufacturing process of

16、topside paint树脂resin, 防锈颜料antirust paint, 调速分散机speed regulation disperser, 混合均匀mixed well, 砂磨机sand mill, 研磨 triturate, 测细度measure the fineness of grind , 调速分散机speed regulation disperser, 助剂additives, 溶剂impregnant , 分散disperse , 调色mix colors, 调黏，测黏度attemper and test the viscosity, 防结皮剂anti-skinning a

17、gent, 分散disperse, 取样sampling, 质量检测quality testing, 检测合格qualified, 过滤包装filtrate and pack3.2.试验方法Testing technique 取样Sampling 产品取样按 GB/T 3186-82涂料产品的取样进行，样品分为两份，一份作为检测样品，一份作为备用样品。Sampling acroding to the GB/T 3186-82 Sampling Paint Products ,and divides into two,one for testing, the other for spare us

18、e3.2.2 黏度Viscosity按GB/T 1723-93 涂料黏度测定法进行，采用乙法：涂-4黏度法进行。Test according to the GB/T 1723-93 Determination of Viscosity of Coatings, and adopt the second way: viscosity (Mr -4) 细度Fineness按GB/T 1724-79涂料细度测定法进行Test according to GB/T 1724-79 Methods of Test For Fineness of Grind of Paints3.2.4 附着力Adhesi

19、on按GB/T 1720-79涂膜附着力测定法进行Test according to GB/T1720-79 Determination of Adhesion of Film3.2.5 固体含量Solid content按GB/T 1725-79 涂料固体含量测定法进行Test according to GB/T 1725-79 Methods of Test For Non-volatile Matter of Varnishes, Paints and Their Vehicles3.2.6 干燥时间Drying time按GB/T 1728-79漆膜、腻子干燥时间测定法进行，其中表面干

20、燥时间采用乙法：指触法进行，实际干燥时间采用丙法：刀片法。Test according to G B/T 1728-79 Methods of Test For Drying Time of Coatings of Paints And Putties, adopt the second way to test the drying time of the surface by touching it. And the actual drying time please adopt the third way by using knives3.2.7 漆膜颜色及外观Color and appe

21、arance of films按GB/T1729-79漆膜颜色及外观测定法进行Test according to GB/T 1729-79 Determination of Color And Appearance of Films.3.2.8 柔韧性Flexibility按GB/T 1731-93漆膜柔韧性测定法进行Test according to GB/T 1731-93 Determination of Flexibility of Films耐候性Weatherability按GB/T 1767-79漆膜耐候性测定法及GB/T 1766-79耐候性评级方法进行Test accordi

22、ng to GB/T1767-79 Method of Test for Weatherability and GB/T 1766-79 Method of Evaluation of Eegradation(Both Exterior And Accelerated)of Paint Films4.1 防污漆生产工艺流程图The flow chart for the manufacturing process of antifouling paint树脂resin, 防污剂antifouling composition,  体质颜料extenders, 调速分散机speed reg

23、ulation disperser, 混合均匀mixed well, 砂磨机sand mill, 研磨triturate, 测细度measure the fineness of grind ,调速分散机 speed regulation disperser, 助剂additives, 溶剂impregnant , 分散disperse , 调黏，测黏度attemper and test the viscosity, 取样sampling, 质量检测quality testing, 测验合格qualified, 过滤包装filtrate and pack4.2 试验方法Testing techn

24、ique 取样Sampling产品取样按 GB/T 3186-82涂料产品的取样进行，样品分为两份，一份作为检测样品，一份作为备用样品。Sampling acroding to the GB/T 3186-82 Sampling Paint Products ,and divides into two,one for testing, the other for spare use4.2.2 黏度Viscosity按GB/T 1723-93 涂料黏度测定法进行，采用乙法：涂-4黏度法进行。Test according to the GB/T 1723-93 Determination of V

25、iscosity of Coatings, and adopt the second way: viscosity (Mr -4) 细度Fineness按GB/T 1724-79涂料细度测定法进行Test according to GB/T 1724-79 Methods of Test for Fineness of Grind of Paints 干燥时间Drying time按GB/T 1728-79漆膜、腻子干燥时间测定法进行，其中表面干燥时间采用乙法：指触法进行，实际干燥时间采用丙法：刀片法。Test according to GB/T 1728-79 Methods of Test

26、 For Drying Time of Coatings of Paints And Putties, adopt the second way to test the drying time of the surface by touching it. And the actual drying time please adopt the third way by knives比重Specific gravity 按GB/T 1756-79涂料比重测定法进行 Test according to GB/T 1756-79 Methods for Dete

27、rmination of Specific Gravity of Paint在流动海水中试验方法Test in running water按GB/T5370-85防污漆样板浅海浸泡试验方法的规定进行Test according to Method For Testing Antifouling Panels in Shallow Submergence5.1 船用水线漆生产工艺流程图The flow chart for the manufacturing process of boottopping paint on ships树脂resin,

28、  体质颜料extenders, 调速分散机speed regulation disperser, 混合均匀mixed well, 砂磨机sand mill, 研磨triturate, 测细度measure the fineness of grind , 调速分散机speed regulation disperser, 助剂additives, 溶剂impregnant , 分散disperse ,调黏，测黏度 attemper and test the viscosity, 防结皮剂anti-skinning agent, 分散disperse, 取样sampling, 质量检测q

29、uality testing, 检测合格qualified, 过滤包装filtrate and pack5.2试验方法Testing technique 取样Sampling产品取样按 GB/T 3186-82涂料产品的取样进行，样品分为两份，一份作为检测样品，一份作为备用样品。Sampling acroding to the GB/T 3186-82 Sampling Paint Products ,and divides into two,one for testing, the other for spare use5.2.2 黏度Viscosity按GB/T 1723-93 涂料黏度测

30、定法进行，采用乙法：涂-4黏度法进行。Test according to the GB/T 1723-93 Determination of Viscosity of Coatings, and adopt the second way: viscosity (Mr -4) 细度Fineness按GB/T 1724-79涂料细度测定法进行Test according to GB/T 1724-79 Methods of Test for Fineness of Grind of Paints 试验样板的制备The preparation of test panels各项试验的样板制备均按GB/

31、T1756-79测定耐湿热、耐盐雾、耐候性的漆膜制备法进行All preparation of test panels are according to GB/T 1756-79 Method of Producing of Paint Films For Testing Heat and Humidity Resistance,Salt-fog Resistance and Accelerated Weathering 附着力Adhesion按GB/T 1720-79涂膜附着力测定法进行Test according to GB/T1720-79 Determination of Adhesi

32、on of Film5.2.6 耐盐水性Resistance to salt water按GB/T 1763-79漆膜耐化学试剂性测定法中的“耐盐水性的测定”之乙法进行，试验温度为80±2Test according to the second way of Determination of Resistance to Salt Water  of GB/T 1763-79 Method of test for Chemical Resistance of Paint Films with 80±2 Of theT

33、est Temperatures 耐油性Oil repellency将涂漆试样2/3面积，浸入温度为23±2的柴油中，达到产品规定的浸泡时间后，取出样板，用滤纸吸干，观察漆膜表面有无脱落、起皱、变软、变色和失光等现象。同一漆板以三块样板进行平行试验评定时，至少两块样板结果一致为准。Immerged the 2/3 of painted sample into the diesel oil with 23±2 of the temperature. After the stated immerged time, take out the samples,blot the be

34、ads with filter paper, and observe whether the sample is peeling ,creasing, softening,discoloring , or dulling . The same three painted samples are compared in the same paralle level, they reach the standards :at least two sample boards are the same. 耐划水性Proofing按GB/T9260-88附录A进行According to th

35、e addenda A of GB/T 9260-885.2.9 耐盐雾性Resistance to salt spray按GB/T 1771-91色漆和清漆 耐中性盐雾性能的测定进行Test according to GB/T1771-91 Paints and VarnishesDetermination of Resistance to Neutral Salt Spray 耐候性Weatherability按GB/T 1767-79 漆膜耐候性测定法进行Test according to GB/T1767 Method of Test for Weatherability6.1甲板漆生

36、产工艺流程图The flow chart for the manufacturing process of deck paint树脂resin,  体质颜料extenders, 调速分散机speed regulation disperser, 混合均匀mixed well, 砂磨机sand mill, 研磨triturate,测细度measure the fineness of grind , 调速分散机speed regulation disperser,助剂 additives, 溶剂impregnant , 分散disperse , 调色mix colors, 调黏，测黏度at

37、temper and test the viscosity, 防结皮剂anti-skinning agent, 分散disperse, 取样sampling, 质量检测quality testing, 检测合格qualified, 过滤包装filtrate and pack6.2 试验方法Testing technique 取样Sampling产品取样按 GB/T 3186-82涂料产品的取样进行，样品分为两份，一份作为检测样品，一份作为备用样品。Sampling acroding to the GB/T 3186-82 Sampling Paint Products ,and divides

38、 into two,one for testing, the other for spare use6.2.2 黏度Viscosity按GB/T 1723-93 涂料黏度测定法进行，采用乙法：涂-4黏度法进行。Test according to the GB/T 1723-93 Determination of Viscosity of Coatings, and adopt the second way: viscosity (Mr -4) 细度Fineness按GB/T 1724-79涂料细度测定法进行Test according to GB/T 1724-79 Methods of Te

39、st for Fineness of Grind of Paints 附着力Adhesion按GB/T 1720-79涂膜附着力测定法进行Test according to GB/T1720-79 Determination of Adhesion of Film 固体含量Solid contecnt按GB/T 1725-79 涂料固体含量测定法进行Test according to GB/T 1725-79 Methods of Test for Non-volatile Matter of Varnishes, Paints and Their Vehicles6.2.6 干燥时间Dryi

40、ng time按GB/T 1728-79漆膜、腻子干燥时间测定法进行，其中表面干燥时间采用乙法：指触法进行，实际干燥时间采用丙法：刀片法。Test according to GB/T 1728-79 Methods of Test for Drying Time of Coatings of Paints and Putties, adopt the second way to test the drying time of the surface by touching it. And the actual drying time please adopt the third way by

41、using knives 漆膜颜色及外观Color and Appearance of Films.按GB/T1729-79漆膜颜色及外观测定法进行Test according to GB/T 1729-79 Determination of Color and Appearance of Films.耐盐水性Resistance to salt water按GB/T1763-79漆膜耐化学试剂性测定法中“耐盐水性的测定”之甲法进行Test according to the first way of Determination of Resis

42、tance to Salt Water  of GB/T 1763-79 Method of Test for Chemical Resistance of Paint Films 耐油性Oil repellency将涂漆试样2/3面积，浸入温度为23±2的柴油中，达到产品规定的浸泡时间后，取出样板，用滤纸吸干，观察漆膜表面有无脱落、起皱、变软、变色和失光等现象。同一漆板以三块样板进行平行试验评定时，至少两块样板结果一致为准。Immerged the 2/3 of painted sample into the diesel oil with

43、23±2 of the temperature. After the stated immerged time, take out the samples,blot the beads with filter paper, and observe whether the sample is peeling ,creasing, softening,discoloring , or dulling . The same three painted samples are compared in the same paralle level, they reach the st

44、andards :at least two sample boards are the same. 耐盐雾性Resistance to salt spray按GB/T 1771-91色漆和清漆 耐中性盐雾性能的测定进行Test according to GB/T1771-91 Paints and VarnishesDetermination of Resistance to Neutral Salt Spray耐1%仲烷基磺酸钠溶液Resistance to 1% of SAS按条规定进行。不同之处是：样板浸泡介质为1%仲烷基磺酸钠溶液；浸泡后取出样板用自来水冲洗，再用滤纸吸干水珠；然后进行

45、观察评定。Test according to 6.2.9. Differences: the immersion medium of the sample is SAS which concentration is 1%; after immersion, take out the samples, wash them by tap water and blot the beads with filter paper.; observe and assess the results 耐盐雾性Resistance to salt pray按GB/T 1771-91色漆和清漆 耐仲烷盐雾性能的测定

46、进行Test according to GB/T1771-91 Paints and VarnishesDetermination of Resistance to Neutral Salt Spray 防滑性Slip resistance按GB/T 9263-88防滑甲板漆防滑性的测定进行Test according to GB/T 9263-88 Determination of Slip Resistance of Antislip Deck Paint7.1货舱漆的生产工艺流程图The flow chart for the manufacturing process of hold p

47、aint树脂resin,  体质颜料extenders, 调速分散机speed regulation disperser, 混合均匀mixed well, 砂磨机sand mill, 研磨triturate, 测细度measure the fineness of grind , 调速分散机speed regulation disperser, 助剂additives, 溶剂impregnant , 分散disperse , 调色mix colors, 调黏， 测黏度attemper and test the viscosity, 防结皮剂anti-skinning agent, 分散

48、disperse, 取样sampling, 质量检测quality testing, 检测合格qualified, 过滤包装filtrate and pack7.2 试验方法Testing technique 取样 Sampling产品取样按 GB/T 3186-82涂料产品的取样进行，样品分为两份，一份作为检测样品，一份作为备用样品。Sampling acroding to the GB/T 3186-82 Sampling Paint Products ,and divides into two,one for testing, the other for spare use7.2.2 黏

49、度Viscosity按GB/T 1723-93 涂料黏度测定法进行，采用乙法：涂-4黏度法进行。Test according to the GB/T 1723-93 Determination of Viscosity of Coatings, and adopt the second way: viscosity (Mr -4) 细度Fineness按GB/T 1724-79涂料细度测定法进行Test according to GB/T 1724-79 Methods of Test for Fineness of Grind of Paints 附着力Adhesion按GB/T 1720-

50、79涂膜附着力测定法进行Test according to GB/T1720-79 Determination of Adhesion of Film 干燥时间Drying time按GB/T 1728-79漆膜、腻子干燥时间测定法进行，其中表面干燥时间采用乙法：指触法进行，实际干燥时间采用丙法：刀片法。Test according to GB/T 1728-79 Methods of Test for Drying Time of Coatings of Paints and Putties, adopt the second way to test the drying time of t

51、he surface by touching it. And the actual drying time please adopt the third way by using knives7.2.6 漆膜颜色及外观Color and appearance of films.按GB/T1729-79漆膜颜色及外观测定法进行 Test according to GB/T 1729-79 Determination of Color And Appearance of Films. 耐盐雾性Resistance to salt spray按GB/T 1771-91色漆和清漆 耐中性盐雾性能的测定

52、进行Test according to GB/T1771-91 Paints and VarnishesDetermination of Resistance to Neutral Salt Spray 柔韧性Flexibility按GB/T 1731-93漆膜柔韧性测定法进行Test according to GB/T 1731-93 Determination of Flexibility of Films 耐冲击性Impact resistance按GB/T 1732-93漆膜耐冲击性测定法进行Test according to GB/T 1732-93 Determination of

53、 Impact Resistance of Films耐磨性Abrasion resistance按GB/T 1768-79漆膜耐磨性测定法进行Test according to Method of Test for Abrasion Resistance of Paint Films.8.1 船用油舱漆生产工艺流程图the flow chart for the Manufacturing Process of oil tank coating of ships树脂resin,  体质颜料extenders, 调速分散机speed regulation disperser, 混合均匀

54、mixed well, 砂磨机sand mill, 研磨triturate, 测细度measure the fineness of grind , 调速分散机speed regulation disperser, 助剂additives, 溶剂impregnant 调黏，测黏度 attemper and test the viscosity, 防结皮剂anti-skinning agent, 分散disperse, 取样sampling, 质量检查quality testing, 检测合格qualified,过滤包装 filtrate and pack8.2 试验方法Testing techn

55、ique 取样Sampling 产品取样按 GB/T 3186-82涂料产品的取样进行，样品分为两份，一份作为检测样品，一份作为备用样品。Sampling acroding to the GB/T 3186-82 Sampling Paint Products ,and divides into two,one for testing, the other for spare use8.2.2 黏度Viscosity按GB/T 1723-93 涂料黏度测定法进行，采用乙法：涂-4黏度法进行。Test according to the GB/T 1723-93 Determination of

56、Viscosity of Coatings, and adopt the second way: viscosity (Mr -4) 细度Fineness按GB/T 1724-79涂料细度测定法进行Test according to GB/T 1724-79 Methods of Test for Fineness of Grind of Paints 附着力Adhesion按GB/T 1720-79涂膜附着力测定法进行Test according to GB/T1720-79 Determination of Adhesion of Film 干燥时间Drying time按GB/T 172

57、8-79漆膜、腻子干燥时间测定法进行，其中表面干燥时间采用乙法：指触法进行，实际干燥时间采用丙法：刀片法。Test according to GB/T 1728-79 Methods of Test for Drying Time of Coatings of Paints and Putties, adopt the second way to test the drying time of the surface by touching it. And the actual drying time please adopt the third way by using knives 耐盐雾性Resistance to Salt Spray按GB/T 1771-91色漆和清漆 耐中性盐雾性能的测定进行Test according to GB/T1771-91 Paints and VarnishesDetermination of Resistance to Neutral Salt Spray 耐冲击性Impact resistance按GB/T 1732-79漆膜耐冲击测定法测定进行Test according to GB/T 1732-93 Determination of Impact Resistance of Films耐油性Oil repellency按GB/