折弯机模具手册08版改版

1、 折弯机模具手册Press Brake Tooling江 苏 亚 威 机 床 有 限 公 司JIANGSU YAWEI MACHINE-TOOL CO.,LTD自由折弯的折弯压力对照表Capacity chart for air bending本表格中的数据是在90°折弯，材料抗拉强度b=420MPa，折弯长度为1m基础上计算的结果。The given data has been calculated based upon bending material with a tensile strength ofb=420 MPa over a length of 1m.V6810121

2、618202432354050606380100120130140150160180190200230260b4.5578.51213151723252835434557718592100105115130135140160180r11.21.622.52.833.555.5689.5101215.519212324.52628303236400.52.50.874.81.011861.212971.5151282.0231613129.52.526222015113.030241614124.044312823185.053474331256.0614536348.0886965473610

3、11080604743391212090716558555016140125115105958180711814813512511010095802014013012011090内径R约等于凹模开口宽度V的16%The internal radius R corresponds to approximate 16% of the die opening V自由折弯建议凹模开口宽度VRecommended die opening V for air bending材料厚度/Material thickness t0.52.5mm38mm910mm>12mm/ 凹模开口宽度/Die open

4、ing V 6 × t 8 × t10 × t12 × t折弯力/Bending force for 铝 Alub=300 MPaF=F（表）× 0.65F=F（chart）× 0.65不锈钢 S.Sb=700 MPaF=F（表）× 1.6F=F（chart）× 1.6折弯压力吨位计算公式（参考值）Determination of the bending force for air bending (approximation)F（表）= 65 × t2 / V （吨 / Ton）常见上模夹紧形式Uppe

5、r tool clamping普通斜楔夹紧 重型斜楔夹紧 实用于50t220t之间欧式上模的安装 实用于220t以上欧式上模的安装机械快速夹紧 美式夹紧 快夹可以方便欧式上模的快速安装 适用于美式上模的安装常见上模夹紧形式Upper tool clamping过渡模柄夹紧 过渡联接块 适用于大行程机床的安装 适用于滑块受重载的安装YAWEI上模液压夹紧 WILA上模液压夹紧式 适用于上模的快速安装 NSCL with Top with Safety Click 常见下模夹紧形式Dies tool clamping1V插槽式 1V插槽式 2V可调式 模具肩部受力 模具底部受力 下模口可前后调节2

6、V快换式 多V插槽分段式 下模口可快速更换 适用于分段多V下模 常见下模夹紧形式Dies tool clamping 多V工作台式 下模插片式 适用于整体多V下模 模口可分级增大，适用于大吨位折弯机 YAWEI下模液压夹紧 液压夹紧工作台 适用于1V下模快速安装 NSCR with OZU bottom tool标准上模Standard upper tools上模模柄结构/Upper tool fixtures标准欧式/ EUROPEAN STYLE TOOLING 加强型欧式/ EUROPEAN STYLE TOOLING美式/ AMERICAN STYLE PREMIUM TOOLING

7、大吨位过渡模柄上刀标准分段方式/Aegmentatioon of upper tool标准上模85°Standard upper tools10.100 10.101 10.102Max Tons:100t/m Max Tons:80t/m Max Tons:60t/m10.103 10.104 10.105Max Tons:80t/m Max Tons:100t/m Max Tons:80t/m 10.106 10.107 10.108Max Tons:50t/m Max Tons:50t/m Max Tons:100t/m 标准上模85°Standard upper t

8、ools10.109 10.110 10.111Max Tons:80t/m Max Tons:40t/m Max Tons:80t/m10.112 10.113 10.114Max Tons:70t/m Max Tons:40t/m Max Tons:50t/m 10.115 10.116 10.117Max Tons:100t/m Max Tons:60t/m Max Tons:45t/m 标准上模85°Standard upper tools10.118 10.119 10.120Max Tons:80t/m Max Tons:80t/m Max Tons:50t/m标准上模8

9、8°Standard upper tools10.130 10.131 10.132Max Tons:100t/m Max Tons:80t/m Max Tons:60t/m10.133 10.134 10.135Max Tons:100t/m Max Tons:50t/m Max Tons:20t/m 标准上模88°Standard upper tools10.136 10.137 10.138Max Tons:80t/m Max Tons:45t/m Max Tons:20t/m 10.139 10.140 10.141Max Tons:70t/m Max Tons:5

10、0t/m Max Tons:50t/m10.142 10.143 10.144Max Tons:30t/m Max Tons:20t/m Max Tons:50t/m 标准上模90°Standard upper tools10.150 10.151 10.152Max Tons:100t/m Max Tons:35t/m Max Tons:80t/m10.153 10.154 10.155Max Tons:80t/m Max Tons:20t/m Max Tons:60t/m 10.156 10.157 10.158Max Tons:60t/m Max Tons:20t/m Max

11、Tons:50t/m 标准上模60°Standard upper tools10.170 10.171 10.172Max Tons:80t/m Max Tons:80t/m Max Tons:70t/m10.173 10.174 10.175Max Tons:100t/m Max Tons:100t/m Max Tons:60t/m 10.176 10.177 10.178Max Tons:160t/m Max Tons:60t/m Max Tons:40t/m标准上模30°Standard upper tools10.190 10.191 10.192Max Tons:

12、80t/m Max Tons:80t/m Max Tons:90t/m10.193 10.194 10.195Max Tons:70t/m Max Tons:100t/m Max Tons:100t/m 10.196 10.197 10.198Max Tons:80t/m Max Tons:160t/m Max Tons:70t/m标准R型圆模Standard upper tools10.210 10.211 10.212Max Tons:100t/m Max Tons:100t/m Max Tons:80t/m10.213 10.214 10.215Max Tons:80t/m Max To

13、ns:80t/m Max Tons:80t/m 10.216 10.217 10.218Max Tons:80t/m Max Tons:80t/m Max Tons:80t/m标准R型圆模Standard upper tools10.219 10.220 10.221Max Tons:80t/m Max Tons:80t/m Max Tons:80t/m10.222 Max Tons:80t/m 10.230 Max Tons:80t/m RmmRmm10.231R33R5.55.510.232R3.53.5R6610.233R44R6.56.510.234R4.54.5R7710.235R5

14、5R7.57.5 标准圆模Standard upper tools10.240 10.241Max Tons:100t/m Max Tons:100t/m分段方式 RmmRmm10.242R88R202010.243R1010R252510.244R12.512.5R303010.245R1515R353510.246R17.517.5R4040复平模具Flattening tools10.250+20.134 10.251+20.135 10.252+20.13610.250 Max Tons:A 80t/m B 100t/m 10.251 Max Tons:A 80t/m B 100t/m

15、 10.252 Max Tons:A 80t/m B 100t/m20.134 Max Tons:A 50t/m B 100t/m 20.135 Max Tons:A 50t/m B 100t/m 20.136 Max Tons:A 50t/m B 100t/m A B smmA mm450Mpat/m700Mpat/msmmA mm450Mpat/m700Mpat/m0.63.09150.61.223350.83.012200.81.632501.03.515251.02.040601.253.517261.252.550801.54.622381.53.063952.05.530502.0

16、4.080130复平模具Flattening tools10.260 10.261 10.262Max Tons:60t/m Max Tons:60t/m Max Tons:60t/m10.263 10.264 10.265Max Tons:40t/m Max Tons:100t/m Max Tons:100t/m smmA mm450Mpat/m700Mpat/msmmA mm450Mpat/m700Mpat/m0.63.09150.61.223350.83.012200.81.632501.03.515251.02.040601.253.517261.252.550801.54.62238

17、1.53.063952.05.530502.04.0801302.56.5552.55.0903.08.0703.06.0100标准Z型模Standard upper tools10.270 10.271 10.272Max Tons:100t/m Max Tons:100t/m Max Tons:100t/m ZmmB°smaxmaxt/mZ-11160°0.5100Z-1.51.5160°0.6100Z-22150°0.8100Z-2.52.5140°1.0100Z-3390°1.0100Z-3.53.590°1.210

18、0Z-4490°1.2100Z-4.54.590°1.5100Z-5590°1.5100Z-5.55.590°1.5100Z-6690°1.5100Z-6.56.590°1.5100Z-7790°2100Z-7.57.590°2100Z-8890°2.5100 ZmmB°smaxmaxt/mZ-9990°2.5100Z-101090°3100Z-111190°3100Z-121290°3100上刀附件Accessories for upper tools1

19、0.300 10.301 10.302 Max Tons:100t/m10.303 10.304 10.305Max Tons:100t/m Max Tons:100t/m Max Tons:160t/m 10.306 特殊折弯方式 Max Tons:100t/m 1V下刀1V lower tools20.100 20.101 20.102Max Tons:40t/m Max Tons:40t/m Max Tons:50t/m20.103 20.104 20.105Max Tons:60t/m Max Tons:80t/m Max Tons:85t/m 20.106 20.107 20.108

20、Max Tons:90t/m Max Tons:100t/m Max Tons:100t/m1V下刀1V lower tools20.109 20.110 20.111Max Tons:100t/m Max Tons:100t/m Max Tons:100t/m20.112 20.120 20.121Max Tons:145t/m Max Tons:40t/m Max Tons:40t/m 20.122 20.123 20.124Max Tons:55t/m Max Tons:55t/m Max Tons:60t/m1V下刀1V lower tools20.125 20.126 20.127M

21、ax Tons:40t/m Max Tons:40t/m Max Tons:40t/m20.128 20.129 20.130Max Tons:40t/m Max Tons:55t/m Max Tons:55t/m 20.131 20.132 20.133Max Tons:60t/m Max Tons:50t/m Max Tons:50t/m1V下刀1V lower tools20.140 20.141 20.142Max Tons:95t/m Max Tons:95t/m Max Tons:95t/m20.143 20.144 20.145Max Tons:95t/m Max Tons:95

22、t/m Max Tons:95t/m 20.146 20.147 20.148Max Tons:95t/m Max Tons:95t/m Max Tons:95t/m1V下刀1V lower tools20.160 20.161 20.163Max Tons:60t/m Max Tons:65t/m Max Tons:70t/m20.164 20.165 20.166Max Tons:70t/m Max Tons:70t/m Max Tons:70t/m 20.167 20.168 20.169Max Tons:70t/m Max Tons:65t/m Max Tons:70t/m1V下刀1V

23、 lower tools20.170 20.171 20.172Max Tons:70t/m Max Tons:70t/m Max Tons:70t/m分段方式 sectioning of lower tools 特殊下模 lower die with rollers 20.180 VmmRmmMax Tons201824041002018460610020186100101002V下刀2V lower tools20.220 20.221 20.222Max Tons:70t/m Max Tons:80t/m Ma

24、x Tons:80t/m20.223 20.224 20.230Max Tons:80t/m Max Tons:80t/m Max Tons:60t/m 20.231 20.232 20.233Max Tons:60t/m Max Tons:100t/m Max Tons:100t/m2V下刀2V lower tools20.234 20.235 20.236Max Tons:100t/m Max Tons:100t/m Max Tons:100t/m20.237 20.238 20.239Max Tons:100t/m Max Tons:100t/m Max Tons:100t/m 20.2

25、50 20.251 20.252Max Tons:80t/m Max Tons:80t/m Max Tons:80t/m2V下刀2V lower tools20.300 20.301 20.302Max Tons:70t/m Max Tons:80t/m Max Tons:80t/m20.303 20.304 20.305Max Tons:100t/m Max Tons:100t/m Max Tons:100t/m 20.306 20.307 20.308Max Tons:60t/m Max Tons:60t/m Max Tons:100t/m2V下刀2V lower tools20.320 20.321 20.322Max Tons:100t/m Max Tons:100t/m Max Tons:100t/m20.323 20.324 20.325Max Tons:100t/m Max Tons:100t/m Max Tons:100t/m 20.340 20.341 20.342Max Tons:60t/m Max Tons:60t/m Max Tons:60t/m