课件教案成果5

1、ZHUHAI COSLIGHT BATTERY CO.,.SPECIFICATFOR APPROVALPRODUCT：LithiumPolymer RechargeabatteryCell M: CA356376GCoslight M: CA356376G PACKTCL M: TLp027AJ12.0REVISE NO：VERFOR:Customer Approval:Coslight Approval:ZHUHAI COSLIGHT BATTERY CO.,.No.209, Zhufeng Way, Xinqing Science & Technology Park,Doumen Dist

2、rict, Zhuhai, 519180, P.R.China：86-Fax： 86-:Spec No：P3-RD-210089PreparedR&D ReviewedMKT ReviewedApprovedYuan LiyunLi JunyiLiu HoudongXu YanmingDate:2016-11-02Date:2016-11-02Date:2016-11-02Date:2016-11-02Comment:Customers Signature/Data:ZHUHAI COSLIGHT BATTERY CO.,.Spec No：P3-RD-210089Battery PN List

3、TCL PNLogoLanguageMPNPackage typeRemarkCAC2710001CJTCLChi-English-French普通包装CAC2710002CJTCLChi-English-FrenchDG包装CAC2710003CJTCLChi-English-FrenchCAC2710008CJNo LogoChi-English-French普通包装CAC2710009CJNo LogoChi-English-FrenchDG包装CAC2710010CJNo LogoChi-English-French普通包装CAC2710011CJNo LogoChi-English-

4、FrenchDG包装CAC2710012CJNo LogoChi-English-French- Portuguese普通包装CAC2710013CJNo LogoChi-English-French- PortugueseDG包装CAC2710014CJTCLEnglish普通包装CAC2710015CJTCLEnglishDG包装ZHUHAI COSLIGHT BATTERY CO.,.Spec No：P3-RD-210089ProductLithiumPolymer RechargeabatteryREV.12.0MCA356376G PACK/2710mAhPage1/27ICS Re

5、viHistoryREV.DateReviDescript012015-11-27ie022016-9-3Add the cell melt adhesive,Update MI number of cell from TC2 to TC9ZHUHAI COSLIGHT BATTERY CO.,.Spec No：P3-RD-210089ProductLithiumPolymer RechargeabatteryREV.12.0MCA356376G PACK/2710mAhPage1/27Product ReviHistoryREV.DateReviDescriptORIGINATOR1.020

6、15-11-27ieYuan Liyun2.02015-12-14Update pringYuan Liyun3.02015-12-17Cancel the charge current in different voltageYuan Liyun4.02016-1-9Updae nominal voltage from 3.84V to3.85VYuan Liyun5.02016-1-19Update pringYuan Liyun6.02016-4-131). Add packing method2).Add open circuit voltage of the IATA and DG

7、packing3）Update pring4) Update PCMYuan Liyun7.02016-6-14Update the weight from 45g to 38.6gOu Ying8.02016-6-25Add ICS reviUpdate External Form FigureChenRuiLan9.02016-8-19Add the POP5 pringChenRuiLan10.02016-9-3Update the pringAdd the Environmental regulatsChenRuiLan11.02016-9-13Update the packing &

8、the pringChenRuiLan12.02016-11-21.Add the X1+ & POP5()、POP5 ATT、pop5 Brazil pring 2.Update the Battery PN ListChenRuiLanZHUHAI COSLIGHT BATTERY CO.,.Contents1. Scope333334456161617181819202122232425252525262727272. Product Name and Product TypeProduct NameProduct Type3. Product Specificats4. Mechani

9、cal CharacteristicsExternal DimenOutside Appearance4.3 Pring5. Standard environmental test condit6. Electrical Characteristics7. Safety Characteristics8. Reliability Characteristics9. StorageElectric ParametersCircuit diagramPCB LayoutPCM BOM ListPackingProtectClarificatFunctof prere release17. Time

10、 of Product Storage18. Guarantee Period of Quality19.20.mendatmendats to equipment manufacturers and battery assemblerss to-users21. Replaceabattery caut22. Disal instructs23. Informatof CompanySpec No：P3-RD-210089ProductLithiumPolymer RechargeabatteryREV.12.0MCA356376G PACK/2710mAhPage2/27ZHUHAI CO

11、SLIGHT BATTERY CO.,.1. ScopeThis specificatis made to describe the product, product characteristics and performance, relevant measurementcondits and methods app d to the lithium details.Product Name and Product TypeProduct Namepolymer rechargeabattery TLp027AJ as specified in followingPolymer Lithiu

12、m2.2 Product Type TLp027AJ3. Product SpecificatBatterysSpec No：P3-RD-210089ProductLithiumPolymer RechargeabatteryREV.12.0MCA356376G PACK/2710mAhPage3/27No.ItemsSpecificatsRemark1Rated CapacityTypical:2800mAh Min:2710mAhCharge: Standard charge Discharge: Standard discharge2Nominal Voltage3.85 V3Charg

13、e Limited Voltage4.400+0 03 -0 02 V4Discharge Cut-off Voltage3.0V5Standard ChargeStep 1: Constant Current:um 0.5 C(1355mA) to 4.4 VStep 3: Constant Voltage: 4.4V End-of-charge Current: 54mA010Step 1: Constant Current:um2A to 4.4 VStep 2: Constant Voltage: 4.4V End-of-charge Current: 54mA1045Step 1:

14、Constant Current:um 0.5 C(1355mA) to 4.1VStep 2: Constant Voltage: 4.1V End-of-charge Current: 54mA45606Standard DischargeUsing 0.2C( 542mA)constant current discharge to the Discharge Cut-off Voltage7um Continuous Charge Current2A10458um Continuous Discharge Current0.5C (1355mA )-2001C (2710mA )0101

15、.5C (3915mA)10609Operating Temperature and Humidity RangeCharge: 060Humidity: Lessn 90% RHDischarge: -2060 Humidity: Lessn 90% RH10Storage Temperature and Humidity Range1 month: -20603 month: -20451 year: -2025 Humidity: 45% 90% RHThe battery should cycle once in three month.mended storage temperatu

16、re is 25 of SOC 50%.11WeightApprox. 38.6g12Shipment Voltage3.853.95VCommon3.733.80VIATA、DG13Environmental regulatsDirective 2006/66/EC REACHHalogen-Free RoHSZHUHAI COSLIGHT BATTERY CO.,.FB31241Test:SpecNo：P3-RD-210089ProductLithiumPolymer RechargeabatteryREV.12.0MCA356376G PACK/2710mAhPage4/27参数Safe

17、ty Operating Parameter符号 Symbol电池组 Battery Paack充电限制电压 limited charging voltageVcl4.40V充电上限电压 upper limited chargingvoltageVup4.40V放电截止电压 discharge cut-off voltageVdo2.465V充电电流mendatcharging currentIcr1355mA最大充电电流um charging currentIcm2A放电电流mendatdischarging currentIdr542mA最大放电电流um discharging curre

18、ntIdm3915mA过压充电保护电压 over voltage for chargeprotectVcp4.475V过流充电保护电流 over current for chargeprotectIcp8A欠压放电保护电压low voltage for discharge protectVdp2.500V过流放电保护电流over current for dischargeprotectIdp10A上限充电温度 upper limited chargingtemperatureTcm60上限放电温度upper limited discharging temperatureTdm60充电截止电流t

19、r current for charging.54mAZHUHAI COSLIGHT BATTERY CO.,.4. Mechanical Characteristics4. 1 External DimenExternal Form Figure （alitm)4.2 Outside AppearanceThe surface is smooth.No mechanical damage.The package membrane has no damage or leakage.With 50% capacitySpec No：P3-RD-210089ProductLithiumPolyme

20、r RechargeabatteryREV.12.0MCA356376G PACK/2710mAhPage5/27DimenThicknessWidthHeightum3.5mm63mm78mmZHUHAI COSLIGHT BATTERY CO.,.4.3移印内容(X1+)Spec No：P3-RD-210089ProductLithiumPolymer RechargeabatteryREV.12.0MCA356376G PACK/2710mAhPage6/27ZHUHAI COSLIGHT BATTERY CO.,.说明扫描内容：C2710001CJYNNNNN（“S/N：”不包含在C2

21、710001CJ:表示客户PN码后10位（CAC2710001CJ)Y:一位预留码中）NNNNN：表示5位流水号实现09，AZ共36进制，共有60466176种排列，随机码或者顺序排列都可以.MANUFACTURED DATE：固定不变YYYY-MM-DD：生产日期 ICS：固定不变 XX：客户版本，为01、02以上内容不包含在中MANUFACTURED DATE:YYYY-MM-DD：制造日期，与正面生产日期保持一致 ICS：固定不变XX：客户版本，为01、02C2710001CJ：固定不变 2710mAh：容量Spec No：P3-RD-210089ProductLithiumPolyme

22、r RechargeabatteryREV.12.0MCA356376G PACK/2710mAhPage7/27ZHUHAI COSLIGHT BATTERY CO.,.移印内容(POP5)Spec No：P3-RD-210089ProductLithiumPolymer RechargeabatteryREV.12.0MCA356376G PACK/2710mAhPage8/27ZHUHAI COSLIGHT BATTERY CO.,.说明扫描内容：C2710008CJYNNNNN（“S/N：”不包含在C2710008CJ:表示客户PN码后10位（CAC2710008CJ)Y:一位预留码中

23、）NNNNN：表示5位流水号实现09，AZ共36进制，共有60466176种排列，随机码或者顺序排列都可以.MANUFACTURED DATE：固定不变YYYY-MM-DD：生产日期 ICS：固定不变 XX：客户版本，为01、02以上内容不包含在中MANUFACTURED DATE:YYYY-MM-DD：制造日期，与正面生产日期保持一致 ICS：固定不变XX：客户版本，为01、02C2710008CJ：固定不变 2800mAh：典型容量Spec No：P3-RD-220091ProductLithiumPolymer RechargeabatteryREV.1.0MCA356376G PACK

24、/2710mAhPage9/27ZHUHAI COSLIGHT BATTERY CO.,.移印内容(X1+&POP5()Spec No：P3-RD-210089ProductLithiumPolymer RechargeabatteryREV.12.0MCA356376G PACK/2710mAhPage10/27ZHUHAI COSLIGHT BATTERY CO.,.说明扫描内容：C2710014CJYNNNNN（“S/N：”不包含在C2710014CJ:表示客户PN码后10位（CAC2710014CJ)Y:一位预留码中）NNNNN：表示5位流水号实现09，AZ共36进制，共有604661

25、76种排列，随机码或者顺序排列都可以.MANUFACTURED DATE：固定不变YYYY-MM-DD：生产日期 ICS：固定不变 XX：客户版本，为01、02以上内容不包含在中MANUFACTURED DATE:YYYY-MM-DD：制造日期，与正面生产日期保持一致 ICS：固定不变XX：客户版本，为01、02C2710014CJ：固定不变 2800mAh：典型容量Spec No：P3-RD-220091ProductLithiumPolymer RechargeabatteryREV.1.0MCA356376G PACK/2710mAhPage11/27ZHUHAI COSLIGHT BA

26、TTERY CO.,.移印内容(POP5ATT)Spec No：P3-RD-210089ProductLithiumPolymer RechargeabatteryREV.12.0MCA356376G PACK/2710mAhPage12/27ZHUHAI COSLIGHT BATTERY CO.,.说明扫描内容：C2710010CJYNNNNN（“S/N：”不包含在C2710010CJ:表示客户PN码后10位（CAC2710010CJ)Y:一位预留码中）NNNNN：表示5位流水号实现09，AZ共36进制，共有60466176种排列，随机码或者顺序排列都可以.MANUFACTURED DATE

27、：固定不变YYYY-MM-DD：生产日期 ICS：固定不变 XX：客户版本，为01、02以上内容不包含在中MANUFACTURED DATE:YYYY-MM-DD：制造日期，与正面生产日期保持一致 ICS：固定不变XX：客户版本，为01、02C2710010CJ：固定不变 2800mAh：典型容量Spec No：P3-RD-220091ProductLithiumPolymer RechargeabatteryREV.1.0MCA356376G PACK/2710mAhPage13/27ZHUHAI COSLIGHT BATTERY CO.,.移印内容(pop5Brazil)Spec No：P

28、3-RD-210089ProductLithiumPolymer RechargeabatteryREV.12.0MCA356376G PACK/2710mAhPage14/27ZHUHAI COSLIGHT BATTERY CO.,.说明扫描内容：C2710012CJYNNNNN（“S/N：”不包含在C2710012CJ:表示客户PN码后10位（CAC2710012CJ)Y:一位预留码中）NNNNN：表示5位流水号实现09，AZ共36进制，共有60466176种排列，随机码或者顺序排列都可以.MANUFACTURED DATE：固定不变YYYY-MM-DD：生产日期 ICS：固定不变 XX：

29、客户版本，为01、02以上内容不包含在中MANUFACTURED DATE:YYYY-MM-DD：制造日期，与正面生产日期保持一致 ICS：固定不变XX：客户版本，为01、02C2710012CJ：固定不变 2800mAh：典型容量Spec No：P3-RD-220091ProductLithiumPolymer RechargeabatteryREV.1.0MCA356376G PACK/2710mAhPage15/27ZHUHAI COSLIGHT BATTERY CO.,.5. Standard environmental test conditTemperature:255Relati

30、ve humidity :65%20%6.Electrical CharacteristicsNo.ItemsCriteriaTest Condit3.853.95V( Common packing)Measure cells at 25 5, 5060% SOC.Open Circuit Voltage13.733.80V(IATA、DG packing）Measure cells at 25 5, 1530% SOC.Measure cells usingternate current impedance meter2ernal Impedance150 mat 1KHz at 25 5

31、after received.Rated Capacity (0.2C5A)Standard discharged after the standard charged cells rest 10 min at 25 5. Three cycles are permitted.32710 mAhDischarged at 1C5A rate after the standard charged cellsrest 10min at 25 5. Three cycles are permitted.4High Rated Capacity2439 mAhResidual Capacity:Mea

32、sured the rate capacity as the initial capacity. Stored the recharged cells for 4 hrs at 55 2, 0 2,-10 2 , and then standard discharged at thistemperature, Checked the cells appearance after rest for 2 hrs at room temperature.550-102574 mAh2168 mAh1897 mAhTemperature Characteristics5Appearance: No d

33、eformat, Noleakage, No fire,No ruptures,Noexplo.Residual Capacity:2168 mAh0.2C fully charged the cells. Stored the recharged cells for 48 hrs at 70 2, then rest for 2 hrs at 205 and then test the thickness of Cell. standard discharged after checked the cells appearance and impedance.Impedance increa

34、se: Swelling: 0.34mm Appearance: No deformatno burst23 m,no leakage,Storage Characteristics6Residual Capacity:2439 mAhMeasured the rate capacity as the initial capacity. Stored the recharged cells for 30 days at room temperature. standard discharged after checked the cells appearanceRecoverable Capa

35、city:2574 mAhandimpedance.MeasuredrecoverablestandardImpedance :150 mdischarge capacity and recoverable impedance.Swelling: 0.1mmAppearance:No leakage, No damageResidual Capacity:2168 mAhCarry out 500cycles (2A charge/ 0.5C discharge) at 25 5.Impedance increase: Thickness after cycle:30 m3.85mm7Cycl

36、e Life (25)Residual Capacity:Carry out 350cycles (2A charge/ 0.5C discharge) at 25 5.2303.5 mAhImpedance increase: Thickness after cycle:25 m3.85mmSpec No：P3-RD-210089ProductLithiumPolymer RechargeabatteryREV.12.0MCA356376G PACK/2710mAhPage16/27ZHUHAI COSLIGHT BATTERY CO.,.7.Safety CharacteristicsSp

37、ec No：P3-RD-210089ProductLithiumPolymer RechargeabatteryREV.12.0MCA356376G PACK/2710mAhPage17/27No.ItemsCriteriaTest Condit1Overcharge CharacteristicsTheum Temperature: 150Appearance: No rupture, No fire, No smoke, No leakage.Cell is discharged at 0.2C5A till 3V, then is recharged to 4.6V with 3C5A.

38、 Theterminated either the charge current drops to 20mA at constant voltage; or the total charge time is over 8hrs.2Overdischarge CharacteristicsTheum Temperature: 150Appearance: No rupture, No fire, No smoke, No leakage.Cell is charged with standard charge condit , then is discharged with 1C5A curre

39、nt to -10V or V0 or the total discharge time is longer n 2.5hrs.3Short circuit CharacteristicsTheum Temperature: 150Appearance: No rupture, No fire, No smoke, No leakage.Rest cells for 30min at 25 2 after standard charged. Connect Cell terminals with 1.5mm2 copper lead (electric: 50m or less) and le

40、ave for 1 hour.4Hot Oven CharacteristicsTheum Temperature: 150Appearance: No fire, No explodeThe standard charged cell is to be heated in a gravity convect or circulating air oven. The temperature of the oven is to be raised at a rate of 5 2 /min. The oven is to remain for 30 minutes at 130 2 before

41、 thediscontinued.5Impact TestNo fire, No explodeAfter standard charged, the cell is to be placed on a flat surface. A 5/8inch (15.8mm) diameter bar is to be placed across the center of the s le. A 20 pound (9.1kg) weight is to be dropped from a height of 241 inch (61025mm) onto the s le.6Crush TestN

42、o fire, No explodeAfter standard charged, the cell is to be crushed bet n two flat surfa . The force for the crushing is to be app d by a hydraulic ram wi 1.25inch (32mm) diamet iston. The crushing is to be continue until a pre re reading of 2500 psig (17.2MPa） isreached on the hydraulic ram, app d

43、force of 3000 pounds(13KN). Once theum pre re has been obtained it is to be released.7Drop TestNo leakage,no fire,no explo02C/0.2C cycle for 3 times, measured the initial capacity. The cells charged with standard charge condit are to be dropped from a height of 1.9m he direct of 6 sides onto a concr

44、ete floor,each 6 sides as a cycling for 10 times. Then measured discharge residual capacity and recoverable capacity.ZHUHAI COSLIGHT BATTERY CO.,.8.Reliability CharacteristicsNote: the definitand judgment of some termshe above criteria:(1) Initial s e: including the initial appearance, OCV, impedanc

45、e, thickness and weight of the cell.(2) End s e: includingappearance, open circuit voltage, impedance, thickness and weight of the cell.(3) Residual capacity: the initial discharge capacity of the cell after spel measurement.(4) Recoverable capacity: the cell i discharge cycles.bjected a spel measur

46、ement, the discharge capacity after several charge-(5) Standard cycle: the cell is charged with standard charge condit, rest for 10 min., then the cell is discharged to theend voltage with 1C5 A curren255.9.StorageSpec No：P3-RD-210089ProductLithiumPolymer RechargeabatteryREV.12.0MCA356376G PACK/2710

47、mAhPage18/27ItemStorage ConditStorage PeriodRecoverable Capacity(mAh)VoltageTemperature()User short timeNormal-20601 month80%User long timeNormal-20453 month80%User term timeNormal-202012 month80%No.ItemsCriteriaTest Condit1S ic Humidity and Temperature CharacteristicsResidual Capacity: 1355 mAh Rec

48、overable Capacity: 2168 mAhSwelling: 0.34mm Impedance: 175 m Appearance: No leakage, damageMeasured the high rate capacity as the initial capacity. Stored the recharged cells for 4 days at 60 2 and 95%RH, then rest for 4 hrs at room temperature. Standard discharged after checked the cells appearance

49、 and impedance. Measured recoverable standard discharge capacity and recoverable impedance.2Vibrat CharacteristicsOCV Variat: 0.02V Impedance: 150 m Appearance: No leakage, damageMeasured the initial OCV and impedance after standard charged at 205. Vibrate the cells for 30minutes on each directat ro

50、om temperature in 10min.litude: 1.6mm, (p-p)Vibrat : 10-60Hz (sp 1 oct/min) Direct: X, Y, ZThen measure OCV and impedance.3ESD testNo change on battery voltage, ID; NTC change is in accepted range; No explo, fire, smoke or leak. The battery should charge/discharge normally after the test.Air ESD 15K

51、V is app d on battery alone of the device. Every terminal of battery should conduct air ESD 1 time, then ground discharge, total test 5 times.ZHUHAI COSLIGHT BATTERY CO.,.10.Electric ParametersSpec No：P3-RD-210089ProductLithiumPolymer RechargeabatteryREV.12.0MCA356376G PACK/2710mAhPage19/27ZHUHAI CO

52、SLIGHT BATTERY CO.,.11.Circuit diagramSpec No：P3-RD-210089ProductLithiumPolymer RechargeabatteryREV.12.0MCA356376G PACK/2710mAhPage20/27ZHUHAI COSLIGHT BATTERY CO.,.12.PCB LayoutSpec No：P3-RD-210089ProductLithiumPolymer RechargeabatteryREV.12.0MCA356376G PACK/2710mAhPage21/27ZHUHAI COSLIGHT BATTERY

53、CO.,.13.PCM BOM ListSpec No：P3-RD-210089ProductLithiumPolymer RechargeabatteryREV.12.0MCA356376G PACK/2710mAhPage22/27ZHUHAI COSLIGHT BATTERY CO.,.14.Packing (普通)Spec No：P3-RD-210089ProductLithiumPolymer RechargeabatteryREV.12.0MCA356376G PACK/2710mAhPage23/27ZHUHAI COSLIGHT BATTERY CO.,.14.Packing(

54、DG)Spec No：P3-RD-210089ProductLithiumPolymer RechargeabatteryREV.12.0MCA356376G PACK/2710mAhPage24/27ZHUHAI COSLIGHT BATTERY CO.,.15.ProtectFunctThe electrolyte may be allowable voltage or is charged wied if a lithiumsecondary cell ibjected to a voltage highern then exsive current, whiay be resulted

55、 in safety problems. The performanceof the cell may be deteriorated if the cell voltage is below 2.0V. Therefore, Coslight stronglymendedt thecell shall be equipped with “Thermal fuse” or PTC and must be equipped with protectcircuitt can preventovercharge, over-discharge, and over-current. Thermal f

56、use and PTC should be connected in series wi should be contacted to the cell top, as close assiblecell and it16.Clarificatof prere releaseLi-polymer adoptes and top sealing asernal prere vent. The sides and top PE pouch edges are heat-sealed via 130 temperature by the measure of melting down the pla

57、stic pouches and stick them together. Once theernal prere reaches 0.2MPa, the conjunctbetn edges will be broken down andernal prere would bereleased promptly.17.Time of Product StorageThe time of product storage will be 21 days before the product leave factory.18.Guarantee Period of QualityGuarantee

58、 period of quality is 12 months after sold.19.mendats to equipment manufacturers and battery assemblersThe following represents a typical, but non-exhaustive, list of good advice to be provided by the manufacturer of secondary cells and batteries to equipment manufacturers and battery assemblers.a)

59、Do not dismantle, open or shred cells. Batteries should be dismantled only by trainednel. Multi cell batterycases should be designed sot they can be opened only with the aid of a tool.Do not short-circuit a cell or battery. Do not store cells or batteries haphazardly in a box or drawer where they ma

60、y short-circuit each other or be short-circuited by conductive materials.Do not remove a cell or battery from its original packaging until required for use.d) Do not exe cells or batteries to heat or fire. Avoid storage in direct sunlight.e) Do not subject cells or batteries to mechanical shock.f)he