kissSoft齿轮计算书中文翻译

1、kissSoft齿轮计算书中文翻译kissSoft齿轮计算书中文翻译10/10kissSoft齿轮计算书中文翻译合用标准文档KISSsoft-Release10-2008FKISSsoftevaluation评估File文件Name名称:SUBWAY-2-SCChangedby:2159at:08:33:04Importanthint重要提示:Atleastonewarninghasoccurredduringthecalculation计算过程中最少已出现一次警告:1-Notice通知:Gear齿轮2:MeasuringtheBasetangentlengthiscritical,itisb

2、ettertousemeasurementoverrolls测量公法线长度是很重要的，最好是使用量棒间距!CALCULATIONOFAHELICALGEARPAIR斜齿轮副计算Drawingorarticlenumber图号或件号:Gear齿轮1:Gear齿轮2:Calculation-methodISO6336:2006MethodB计算方法ISO6336：2006方法BGEAR齿轮1GEAR齿轮2-Power功率(kW)P300.000Speed速度(1/min)n3400.0442.0Torque扭矩(Nm)T842.66481.4Applicationfactor使用系数KA1.25R

3、equiredservicelife所需的服务寿命H175000.00Gear齿轮driving主动(+)/driven被动(-)+-1.TOOTHGEOMETRYANDMATERIAL齿轮几何参数和材质(GeometrycalculationaccordingISO21771按ISO21771进行几何计算)GEAR1GEAR2-Centredistance中心距(mm)a362.000Centredistancetolerance中心距公差ISO286Measurejs7Normalmodule(mm)法向模数mn6.0000Pressureangleatnormalsection法向压力角

4、(?alfn20.0000Helixangleatreferencediameter分度圆螺旋角(?beta20.0000Numberofteeth齿数z13100Facewidth(mm)齿宽b90.0090.00Helix旋向left左right右Accuracygrade精度等级Q-ISO1328标准66文案大全合用标准文档Insidediameter(mm)内径di0.000.00Insidediameterofrim(mm)齿圈内径dbi0.000.00Material材质Gear齿轮1:(Owninput)17NiCrMo6-4,Case-carburizedsteel,case-

5、hardened渗碳表面硬化ISO6336-5Figure图9/10(MQ),corestrength心部硬度=30HRCJominy顶端淬火J=12mm=30HRCJominy顶端淬火J=12mm=0.85)按ISO6336对资料进行办理：正火办理（寿命系数ZNTFatiguestr.toothroottension齿根疲倦强度(N/mm?Fatiguestr.Hertzianstress赫兹应力疲倦强度(N/mm?Tensilestrength抗拉强度(N/mm?RmYieldpoint佩服点(N/mm?RpYoungsmodulus弹性模量(N/mm?EPoissonsratio泊松比n

6、y和YNT=0.85）sigFlim500.00500.00sigHlim1500.001500.001200.001200.00850.00850.002060002060000.3000.300Averageroughness,Ra,toothflankMeanroughnessheight,Rz,flankMeanroughnessheight,Rz,root平均粗糙度，齿面(祄)RAH0.600.60峰谷平均值，齿面(祄)RZH4.804.80峰谷平均值，齿根(祄)RZF20.0020.00Toolorreferenceprofileofgear1齿轮1的刀具参数:ReferenceP

7、rofile1.25/0.25/1.0JISAddendumfactor齿顶高系数haP*1.000Dedendumcoefficient齿根高系数hfP*1.250Tipradiusfactor刀尖圆弧半径系数rhoaP*0.000Rootradiusfactor根圆半径系数rhofP*0.250Tipformheightcoefficient齿廓系数hFaP*0.000Protuberanceheightfactor凸角系数hprP*0.000Protuberanceangle凸角角度alfprP0.000RampanglealfKP0.000nottoppingToolorreferen

8、ceprofileofgear2齿轮2的刀具参数:ReferenceProfile1.25/0.25/1.0JISAddendumfactor齿顶高系数haP*1.000Dedendumcoefficient齿根高系数hfP*1.250Tipradiusfactor刀尖圆弧半径系数rhoaP*0.000Rootradiusfactor根圆半径系数rhofP*0.250Tipformheightcoefficient齿廓系数hFaP*0.000Protuberanceheightfactor凸角系数hprP*0.000Protuberanceangle凸角角度alfprP0.000Rampang

9、lealfKP0.000nottoppingSumofreferenceprofilegears:Dedendumreferenceprofile(module)hfP*1.2501.250ToothrootradiusRfile(module)文案大全合用标准文档rofP*0.2500.250AddendumReferenceprofile(module)haP*1.0001.000Protuberanceheight(module)hprP*0.0000.000Protuberanceangle(?alfprP0.0000.000Bucklingrootflankheigh

10、t(module)hFaP*0.0000.000Bucklingrootflankangle(?alfKP0.0000.000Typeofprofilemodification:修形种类forhighloadcapacitygearboxe用于承载能力高的齿轮箱Tiprelief齿顶修缘(祄)Ca21.0026.00Typeoflubrication润滑方式oilbathlubrication油池润滑Typeofoil滑油种类Oil润滑油:ISO-VG320Lubricantbase润滑剂基油Mineral-oilbase矿物油基Kinem.viscosityoilat40癈40时动粘度(mm

11、?s)nu40320.00Kinem.viscosityoilat100癈100时动粘度(mm?s)nu10022.00FZG-TestA/8.3/90(ISO14653-1)FZG试验FZGtestA12Specificdensityat15癈15时的比重(kg/dm?roOil0.900Oiltemperature(癈)油温TS70.000ambienttemperature(癈)环境温度TU20.000GEAR齿轮1GEAR2-Overalltransmissionratio总传动比itot-7.692Gearratio齿轮速比u7.692Transversemodule(mm)端面模数

12、mt6.385PressureangleatPitchcircle节圆压力角(?alft21.173Workingtransversepressureangle有效端面压力角(?alfwt21.675alfwt.e/i21.687/21.664Workingpressureangleatnormalsection法向有效压力角(?alfwn20.472Helixangleatoperatingpitchdiameter工作节圆直径的螺旋角(?betaw20.063Basehelixangle基圆螺旋角(?betab18.747Referencecentredistance分度圆中心距(mm)a

13、d360.756SumoftheAddendummodification齿顶高变动和Summexi0.2096Profileshiftcoefficient齿廓变位系数x0.13300.0766Tooththickness齿厚(Arc圆弧)(module模数)sn*1.66761.6266Modificationoftipdiam.齿顶圆直径修正(mm)k-0.014-0.014Referencediameter分度圆直径(mm)d83.006638.507Basediameter基圆直径(mm)dB77.403595.404Tipdiameter齿顶圆直径(mm)da96.574651.39

14、8(mm)da.e/i96.574/96.564651.398/651.388Tipdiameterallowances齿顶圆直径误差(mm)Ada.e/i0.000/-0.0100.000/-0.010Tipchamfer/tiprounding齿顶倒角/圆角(mm)hK0.0000.000Tipformcircle(mm)dFa96.574651.398(mm)dFa.e/i96.574/96.564651.398/651.388Operatingpitchdiameter工作节径(mm)dw83.292640.708(mm)dw.e/i83.299/83.285640.758/640.6

15、58Rootdiameter根圆直径(mm)df69.602624.426GeneratingProfileshiftcoefficientxE.e/i0.1170/0.10780.0366/0.0183ManufacturedrootdiameterwithxE(mm)df.e/i69.410/69.300623.946/623.726Theoreticaltipclearence理论齿顶缝隙(mm)c1.5001.500文案大全合用标准文档Effectivetipclearence有效齿轮顶缝隙(mm)c.e/i1.884/1.7121.684/1.568Activerootdiamete

16、r有效根圆直径(mm)dNf77.468631.238(mm)dNf.e/i77.476/77.462631.295/631.187Rootformdiameter渐开线初步点直径(mm)dFf77.403627.180(mm)dFf.e/i77.403/77.403626.763/626.573Reserve(dNf-dFf)/2储备(mm)cF.e/i0.037/0.0302.361/2.212Addendum齿顶高(mm)ha6.7846.446(mm)ha.e/i6.784/6.7796.446/6.441Dedendum齿根高(mm)hf6.7027.040(mm)hf.e/i6.7

17、98/6.8537.281/7.390RollangleatdFa(?dFa处张开角度xsi_dFa.e/i42.750/42.73825.426/25.424RollangletodNa(?dNa处张开角度xsi_dNa.e/i42.750/42.73825.426/25.424RollangletodNf(?dNf处张开角度xsi_dNf.e/i2.490/2.24420.192/20.160RollangleatdFf(?dFf处张开角度xsi_dFf.e/i0.029/0.02918.839/18.780Toothdepth齿深(mm)H13.48613.486Virtualgearn

18、o.ofteeth当量齿轮齿数zn15.428118.676NormalTooththicknessatTipcyl.(mm)san3.6434.855齿顶圆法向齿厚(mm)san.e/i3.569/3.5174.681/4.595NormalToothspaceasTipcylinder(mm)efn0.0004.287齿顶圆法向齿距(mm)efn.e/i0.000/0.0004.313/4.325Max.slidingspeedattip齿顶处最大滑动速度(m/s)vga5.4295.548Specificslidingatthetip齿顶单位滑动比zetaa0.5280.907Speci

19、ficslidingattheroot齿根单位滑动比zetaf-9.784-1.119Slidingfactorontip齿顶处滑动系数Kga0.3660.374Slidingfactoronroot齿根处滑动系数Kgf-0.374-0.366Pitch节距(mm)pt20.059Basepitch基圆节径(mm)pbt18.705Transversepitchoncontact-path啮合线上的端面节径(mm)pet18.705Leadheight(mm)pz716.4615511.239Axialpitch轴向节径(mm)px55.112Lengthofpathofcontact啮合线长

20、度(mm)ga,e/i27.284(27.361/27.186)LengthT1-A,T2-A(mm)T1-A,T2-A长度T1A,T2A1.593(1.515/1.682)132.111(132.111/132.099)LengthT1-B(mm)T1-B长度T1B,T2B10.171(10.171/10.163)123.533(123.456/123.618)LengthT1-C(mm)T1-C长度T1C,T2C15.382(15.373/15.391)118.322(118.254/118.390)LengthT1-D(mm)T1-D长度T1D,T2D20.298(20.221/20.3

21、87)113.406(113.406/113.394)LengthT1-E(mm)T1-E长度T1E,T2E28.876(28.876/28.868)104.828(104.750/104.913)LengthT1-T2(mm)T1-T2长度T1T2133.704(133.627/133.781)DiameterofsinglecontactpointB(mm)单啮合线B的直径d-B80.031(80.031/80.027)644.630(644.571/644.695)DiameterofsinglecontactpointD(mm)单啮合线D的直径d-D87.402(87.331/87.4

22、85)637.142(637.142/637.133)Addendumcontactratio齿顶高接触比eps0.721(0.722/0.721)0.737(0.741/0.733)Minimallengthofcontactline啮合线最小长度(mm)Lmin127.068Transversecontactratio端面接触比eps_a1.459Transversecontactratio,effective有效端面接触比eps_a.e/m/i1.463/1.458/1.453Overlapratio重叠比eps_b1.633Totalcontactratio总接触比eps_g3.092

23、Totalcontactratio,effective有效总接触比eps_g.e/m/i3.096/3.091/3.0862.FACTORSOFGENERALINFLUENCE通用影响系数文案大全合用标准文档GEAR1GEAR2-Nominalcircum.forceatpitchcircle(N)节圆的公称圆周力Ft20301.8Axialforce轴向力(N)Fa7389.3Radialforce径向力(N)Fr7863.5Normalforce法向力(N)Fnorm22991.3Tangent.loadatp.c.d.permm(N/mm)(N/mm)节圆直径上每mm的切向载荷w225.

24、58Onlyforinformation:Forcesatthepitch-circle:仅供参照：节圆力Nominalcircumferentialforce法向圆周力(N)Ftw20232.1Axialforce轴向力(N)Faw7389.3Radialforce径向力(N)Frw8041.2Circumferentialspeedpitchd.(m/sec)v14.78节圆直径处的圆周速度Runninginvaluey.a(祄)ya0.6Correctioncoefficient修正系数CM0.800GearbodycoefficientCR1.000Referenceprofileco

25、efficientCBS0.975Materialcoefficient资料系数E/Est1.000Singulartoothstiffness(N/mm/祄)c12.762Meshingspringstiffness(N/mm/祄)啮合弹性刚度cgalf17.151Meshingspringstiffness(N/mm/祄)啮合弹性刚度cgbet14.579Reducedmass(kg/mm)质量减少mRed0.024Resonancespeed(min-1)共振转速nE119616Nominalspeed(-)公称速度N0.173Subcriticalrange亚临界范围Bearingdi

26、stancelofpinionshaft(mm)齿轮轴轴承距l180.000Distancesofpinionshaft(mm)齿轮轴间距s18.000Outsidediameterofthepinionshaft(mm)齿轮轴外径dsh75.000loadaccordingISO6336/1Diagram16-40:a),1:b),2:c),3:d),4:e)ISO6336/1图16的载荷CoefficientKfollowingISO6336/1Diagram13按ISO6336/图13系数KK-1.00Withoutsupporteffect无支撑效应Toothtracedeviatio

27、n(active)(祄)Fby6.69fromdeformationofshaft轴变形引起的齿轮轨迹误差(祄)（工作）fsh*B11.22Toothcurve:width-crownedCbeta=0.5*(fma+fsh)PositionofContactpattern:Favorablefromproductiontolerances(祄)接触斑点地址：对生产公差有利fma*B29.22Toothtracedeviation,theoretical(祄)Fbx7.88Runninginvaluey.b(祄)齿轮轨迹误差，理论yb1.18Dynamiccoefficient动载系数KV1.

28、048Facecoefficient齿面系数-flank齿面KHb1.165-Toothroot齿根KFb1.139-Scuffing胶合KBb1.165Transversecoefficient横向系数flank齿面KHa1.061-Toothroot齿根KFa1.061-Scuffing胶合KBa1.061文案大全合用标准文档Helixanglecoefficientscuffing螺旋角系数，胶合Kbg1.289Noofloadchanges(inmio.)载荷变化次数NL35700.0004641.0003.TOOTHROOTSTRENGTH齿根强度GEAR齿轮1GEAR齿轮2-Cal

29、culationofToothformcoefficientsaccordingmethod:B齿形系数计算按方法B(CalculatetoothshapecoefficientYFwithaddendummod.x)（计算齿形系数YF时用齿顶修正量x）Toothformfactor齿形系数YF1.611.32Stresscorrectionfactor应力修正系数YS1.982.44workingangle(?工作角alfen18.3920.35Bendingleverarm(mm)波折力臂hF5.817.08Tooththicknessatroot(mm)齿根处齿厚sFn11.4513.8

30、6Toothrootradius(mm)齿根半径roF2.762.02(hF*=0.968/1.180sFn*=1.908/2.310roF*=0.459/0.336dsFn=71.41/626.10alfsFn=30.00/30.00)Contactratiofactor接触比系数Yeps1.000Helixanglefactor螺旋角系数Ybet0.833DeeptoothfactorYDT1.000Gearrimfactor齿圈系数YB1.0001.000Effectivefacewidth(mm)beff90.0090.00Nominalshearstressattoothroot(N

31、/mm?齿根名义剪切应力sigF099.93101.21Toothrootstress(N/mm?齿根应力sigF158.18160.21PermissiblebendingstressatrootofTest-gear被测齿轮齿根同意的波折应力supportfactor支撑系数YdrelT0.9961.008Surface-factor表面系数YRrelT0.9570.957Sizecoefficient(Toothroot)尺寸系数（齿根）YX0.9900.990Limited-lifefactor极限寿命系数YNT0.8500.863Alternatingbendingcoefficie

32、nt交变波折系数YM1.0001.000Stresscorrectionfactor应力修正系数Yst2.00Limitstrengthtoothroot(N/mm?sigFG801.76824.31Permissibletoothrootstress(N/mm?同意的齿根应力sigFP=sigFG/SFmin572.69588.79Requiredsafety规定的安全系数SFmin1.401.40SafetyforToothrootstress齿根应力安全系数SF=sigFG/sigF5.075.15Transmittablepower传达功率(kW)kWRating1086.111102

33、.534.SAFETYAGAINSTPITTING(TOOTHFLANK)点蚀安全系数（齿面）GEAR1GEAR2-Zonefactor地域系数ZH2.341Elasticitycoefficient(N.5/mm)弹性系数ZE189.812Contactratiofactor接触比系数Zeps0.828Helixanglefactor螺旋角系数Zbet1.032Effectivefacewidth有效齿宽(mm)beff90.00Nominalflankpressure名义齿面压力(N/mm?sigH0665.09文案大全合用标准文档SurfacepressureatOperatingpit

34、chdiameter(N/mm?工作节径处的表面压力sigHw846.43Singletoothcontactfactor单齿接触系数ZB,ZD1.001.00Surfacepressureonflank(N/mm?齿面表面压力sigH846.43846.43Lubricationfactor润滑系数ZL1.0471.047Speedfactor速度系数ZV1.0111.011Roughnessfactor粗糙度系数ZR0.9710.971Materialmatingfactor资料般配系数ZW1.0001.000Limited-lifefactor极限寿命系数ZNT0.8500.870Sma

35、llamountofpittingpermissible(0=no,1=yes)可否同意少量的点蚀00Sizecoefficient尺寸系数(flank齿面)ZX1.0001.000Limitstrengthpitting(N/mm?sigHG1311.421342.67Permissiblesurfacepressure(N/mm?sigHP=sigHG/SHmin1311.421342.67同意的表面压力Safetyforsurfacepressureatpitchdiameter节径处表面压力安全系数SHw1.551.59Requiredsafety规定的安全系数SHmin1.001.0

36、0Transmittablepower可传达的功率(kW)kWRating720.15754.88Safetyforstressatsingletoothcontact单齿接触的应力安全系数SHBD=sigHG/sigH1.551.59(Safetyregardingnominaltorque)(SHBD)22.402.52)（名义扭矩的安全系数）5.STRENGTHAGAINSTSCUFFING胶合强度CalculationmethodaccordingDIN3990按DIN3990的计算方法Lubricationcoefficient(Scoring)润滑系数XS1.000Relative

37、structurecoefficient(Scoring)相对结构系数XWrelT1.000Therm.contactfactor热接触系数(N/mm/s.5/K)BM13.79513.795Effectivefacewidth有效齿宽(mm)beff90.000Applicablecircumferentialforce/toothwidth合用的圆周力/齿宽wbt470.818Anglefactor角度系数Xalfbet0.990(eps1:0.721,eps2:0.737)Flashtemperature-criteria闪温法(DIN3990)Toothmasstemperature(

38、癈)齿轮质量温度theM-B110.88theM-B=theoil+XS*0.47*theflamaxtheflamax86.97Scuffingtemperature胶合温度(癈)theS403.59Coordinategamma(pointofhighesttemp.)Gamma-0.624Highestcontacttemp.最大接触温度(癈)theB197.84Flashfactor闪温系数XM50.002Geometry-factor几何系数XB0.482Distributionfactor分配系数XGam0.419Coefficientoffriction摩擦系数mymy0.098

39、Requiredsafety规定的安全系数SBmin2.000Safetycoefficientforscuffing(flash-temp)胶合安全系数（闪温）SB2.609Integraltemperature-criteria积分温度法(DIN3990)Toothmasstemperature质量温度(癈)theM-C84.77theM-C=theoil+XS*0.70*theflainttheflaint21.10文案大全合用标准文档Integralscuffingtemperature积分胶合温度(癈)theSint403.59Flashfactor闪温系数XM50.002Conta

40、ctratiofactor接触比系数Xeps0.297Meancoefficientoffriction平均摩擦系数mym0.051Geometry-factor几何系数XBE0.341Meshingfactor啮合系数XQ1.000Tiprelief-factor齿顶修缘系数XCa1.075Integral-toothflanktemperature齿面积分温度(癈)theint116.42Requiredsafety规定的安全系数SSmin1.800Safetycoefficientforscuffing(intg.-temp.)胶合安全系数（积分温度法）SSint3.467Safetyr

41、eferringtotransferedtorqueSSL7.187传达扭矩的安全系数6.TOOTHTHICKNESSDIMENSIONS齿厚尺寸GEAR1GEAR2-Tooththicknesstolerance齿厚公差DIN3967cd25DIN3967cd25Tooththicknessallowance(normalsection)齿厚误差（法向）(mm)As.e/i-0.070/-0.110-0.175/-0.255Noofteethoverwhichtomeasure跨测齿数k2.00014.000Basetangentlength(span)(nobacklash)公法线（无侧隙

42、）(mm)Wk28.419249.469Actualbasetangentlength(span)实质公法线(mm)Wk.e/i28.353/28.316249.305/249.230Diameterofcontactpoint接触点直径(mm)dMWk.m81.921640.486Theor.ball/rollerdiameter量球理论直径(mm)DM10.88410.104Actualball/rollerdiameter量球实质直径(mm)DMeff11.00010.500(mm)MrK50.245327.287Actualdimensioncentretoball(mm)MrK.e/

43、iDiameterofcontactpoint接触点的直径(mm)dMMr.m84.598639.808Theor.dimensionovertwoballs量球理论尺寸(mm)MdK99.838654.575Actualdimensionoverballs量球实质间距(mm)MdK.e/i99.700/99.621654.118/653.909Actualdimensionoverrolls(mm)MdR.e/i100.352/100.272654.118/653.909Actualdimensionsover3rolls(mm)Md3R.e/i100.352/100.2720.000/0.

44、000Chordaltooththickness(nobacklash)弧齿厚（无侧隙）(mm)sn9.9879.759Actualchordaltooththickness实质弧齿厚(mm)sn.e/i9.917/9.8779.584/9.504Chordalheightfromda.m弧齿高(mm)ha7.0486.476Tooththickness(Arc)齿厚(mm)sn10.0069.760(mm)sn.e/i9.936/9.8969.585/9.505AxialDistanceWithoutBacklash无侧隙的轴向距离(mm)aControl.e/i361.672/361.51

45、1Backlashfreecentre-distance,Tolerances(mm)jta-0.328/-0.489Centredistancedeviation中心距误差(mm)Aa.e/i0.029/-0.029CircumferentialbacklashfromAaAa以致的圆周侧隙(mm)jt_Aa.e/i0.023/-0.023Radialclearance径向缝隙(mm)jr0.517/0.299Circumferentialbacklash(transversesection)圆周侧隙(mm)jt0.412/0.239文案大全合用标准文档Normalbacklash法向侧隙(

46、mm)jn0.364/0.2117.TOLERANCES公差GEAR1GEAR2-AccordingISO1328:依照ISO1328：Accuracygrade精度等级Q-ISO132866Singlenormalpitchdeviation单法向节线误差(祄)fpt9.0012.00Singlepitchdeviation单节线误差(祄)fpb8.5011.00Cumulativecircularpitcherroroverz/8pitches跨z/8个节距测的累计周节误差(祄)Fpz/89.0028.00Profiledeviation齿廓误差(祄)ffa10.0015.00Profil

47、eangulardeviation齿廓角度误差(祄)fHa8.5012.00Profiletotaldeviation齿廓总误差(祄)Fa13.0019.00Helixformdeviation螺旋线形状误差(祄)ffb12.0014.00Helixslopedeviation螺旋线斜度误差(祄)fHb12.0014.00Toothhelixdeviation轮齿螺旋线误差(祄)Fb17.0019.00Totalcumulativepitchdeviation总累计周节误差(祄)Fp28.0060.00Runouttolerance跳动公差(祄)Fr22.0048.00Totalradialc

48、ompositetolerance径向胸襟中心距总公差(祄)Fi44.0070.00Tooth-to-toothradialcompositetolerance径向齿胸襟中心距公差(祄)fi22.0022.00Totaltangentialcompositedeviation切向胸襟中心距总误差(祄)Fi41.0077.00Tooth-to-toothtangentialcompositedeviation切向齿胸襟中心距误差(祄)fi13.0017.00Toleranceforalignmentofaxes(recommendationacc.ISO/TR10064,Quality轴线找正公

49、差（建议按ISO/TR10064）6)质量6级Maximumvaluefordeviationerrorofaxis轴线最大误差值(祄)fSigbet17.97Maximumvalueforinclinationerrorofaxes(祄)轴线最大斜度误差值fSigdel35.938.ADDITIONALDATA补充参数TorsionalStiffness扭转刚度(MNm/rad)cr2.3136.8Mediumcoef.offriction(acc.Niemann)平均摩擦系数mum0.046Wearslidingcoef.byNiemannNiemann滑动磨损系数zetw1.050Powerlossfromgearload(kW)齿轮载荷引起的功率损失PVZ2.434(Meshi