箱包验货作业指导

1、Revision History 修改记录RevisionNo.版本1.0Date日期Aug19,2010Descriptionchange变更履历Initial release（新发行）Revised byLennon WuScope 范围This document specifies the general quality requirements for“SleepingBag” and other similarproducts. It is used as a general guideline for inspection if clients have not defined t

2、heir requirement.指南InspectionCriteriaofProduct/Package 产品/包装验货标准Product: 产品Must be without any unsafe defect for using;不允许有在实际使用中任何对使用者造成伤害的缺陷；Should be free of damaged, broken, scratch, crackle etc. Cosmetic / Aesthetics defect;不应有任何损坏，破碎，擦伤，或碎裂等外观缺陷；Mustbeconformtotheshippingmarketlegalregulation/

3、clientsrequirement;必须符合销往国当地的法规以及客户的要求；The construction, appearance, cosmetics and material of all units should comply withclientsrequirement/approvedsamples;产品的结构，外观，材料等必须符合客户的要求或与样品保持一致；All units should have full function complying with clients requirement / approvedsamples;产品功能必须符合客户的要求或与样品保持一致；T

4、he marking / label on unit should be legal and clear.产品上的标记/标签必须符合法规要求且清晰明确。Package: 包装All units will be adequately packaged, and constructed from suitably robust materials,suchthatitarrivesinstoreinamerchantablecondition;产品要有足够强度的材料构成的充分包装，使得货物以可销售的状态到达目的仓库；Thepackagingmaterialcanprotectthegoodsfro

5、mdamageduringtransportation;在运输过程中，包装材料能防止货物受损；Theshippingmark,barcode,label(suchaspricelabel),shouldconformtoclientsspec.and/orapprovedsamples;箱麦，条形码，标签（例如：价格标签）应符合客户的要求或与样品保持一致；Thepackageshouldcomplytoclientsrequirement/approvedsamples;包装必须符合客户的要求或与样品保持一致；Text of illustration, instruction, label a

6、nd warning statement etc. must be clearly printedinuserslanguage;图解，说明书，标签，警告声明等应清晰地印有使用者语言；The illustration and instruction on the packaging must conform to the product and itsactualperformance.包装上的图解和说明书必须与实际产品及其功能保持一致；Themethodandmaterialofpallet/crateetc.shouldbeapprovedbyclient.栈板/板条箱包装的材料及方式必须

7、经客户批准Inspection Plan & Defects classification 检验计划及缺陷分类Samplingprocedure&DefectsDefinition,pleaserefertoSHOP-HI001InspectionOperationProcedureSHOP-HI001 通用检查程序 最终随机检查。Acceptable Quality Limit: 可接受的质量限Critical 0 Non-conformity is not allowedAQL 1.5 For Major Non-ConformityAQL 4.0 For Minor Non-Confor

8、mityItemcodeSample size & DefectsDetails 详细说明Classification抽样数量及缺陷分类Critical致命Major严重Minor轻微Packaging Check包装检查Details please refer to SHWI-HI-G-001具体请参照产品包装验货通用作业指导书相关章节At least the square root of thetotalnumberofcartonsor defined by client, and checks all cartons/pallets/crates that were selected

9、for sampling.至少是总箱数的平方根，否则就由客户特别指定，要对/栈板/板条箱进行检查.Aesthetics / Appearance Check2外观检查Instruction (sheet)/warning/warrantyA说明书/警告语/质保书/印刷材料Details please refer to SHWI-HI-G-001具体请参照产品包装验货通用作业指导书相关章节BAppearance of unit 产品外观G-IIMaterialtornonshell面料破Material torn on lining fabric里料破Materialholesonshell面料

10、破洞Material holes on lining fabric里料破洞Thinpartsonleather薄皮料Scarsonleather皮料有疤痕Grain spots on leather皮料有粗纹 Scratches on leather 刮花Woven fabric defects - (Broken yarn)(断纱)Woven fabric defects - (Missed yarn)(缺纱)Material DefectsX X X X XXXXXXXXXXXXXCleanlinessXXXXXXXXXXXCleanlinessXXXXXXXXXXXXXXXXXXXXXX

11、XXXXXXXAppearanceXXXXXX(Woven fabric defects - Wovenfabricdefects-(Slubs)(Dirt 脏Stain污渍Oilspots油点 Oil stain油渍Waterspots水点 Water stain水渍Ruststain锈渍Penmark(Pencil mark 铅笔痕Chalk mark (胶水渍Glue stain胶水渍Glue mark胶水痕Untrimmed thread ends线头未剪清Loose thread松缝线Dustattachedonfabricsurface脏污纤维附在织物表面Loose fibers

12、attached on fabric surface松散纤维附在织物表面Fingerprints on mirror surface镜面指印Dust attached on mirror surface(镜面锈迹 脏污纤维附在织物表面Loose fibers attached on mirror surface(Colorshadevariationbetween twoparts色差Color off tone脱色Creases mark皱痕Wrinklemark起皱XXXXXXXXXXXXXStitching DefectsXXXXXXXXXXXXXXXXXXXXXXXXSeaming D

13、efectsXXXXXXXXXX折痕Unmatched checks不对格 Unmatched strips 不对条Visible position hole定位孔Visible position mark定位记号Broken stitches断线Skipped stitches跳线Run-offstitches线落坑Uneven stitching 线迹不匀Irregular stitching线迹不规则 Wavy stitching 线迹起波浪Insecured back stitching回针不良Loose stitch tension线迹张力松Uneven stitch tension

14、线迹张力不匀Uneven stitch density线迹密度不匀 Missed stitching漏车缝Missed bar tack欠打枣Unmatched join stitching驳线不良Missed sewing operation漏车缝工序Needle chewing针痕Open seam开缝Puckered seam缝起皱Pleated seam缝打折Twisted seam扭缝Puckering起皱Frayededges散口Misaligned seam缝不对称 Misplaced bar tacks错打枣位置Scratches挂花Poor plating电镀不良Sharp

15、edges利边Sharp points利点Rust生锈Wrong type错款Color discharged脱色Malfunction of zipper拉链失灵AccessoriesXX&TrimmingsXXXXXXX&TrimmingsXXXXXXXXXXXXXXXXXXXXXXXXXXXXX拉链不顺畅Missed zipper teeth拉链掉齿Missed zipper puller掉拉链头拉链起波Wavy zipper拉链起波Poor setting of zipper拉链安装不良Hanging threads obstructed zipper functionSnap mis

16、sed 欠按钮Snap detached按钮掉 Rivet missed欠铆钉Rivet detached铆钉掉 Studs missed欠按钮Studs detached按钮掉 Eyelets missed欠眼孔Eyelets detached眼孔掉Snapmisplaced按钮错位Rivet misplaced铆钉错位Studs misplaced按钮错位Eyelets misplaced眼孔错位Snap badly fitted按钮不合Rivet badly fitted铆钉不合Studs badly fitted按钮不合Eyelets badly fitted眼孔不合Snap defo

17、rmed shape按钮变形Rivetdeformed shape铆钉变形Studs deformed shape按钮变形Eyelets deformed shape眼孔变形Press studs difficult to fasten按扣开合难Missed buckles欠搭扣Missed rings欠搭环Misplaced buckles搭扣错位Misplaced rings 搭环错位Badly fitted buckles搭扣不合Badly fitted rings搭环不合 Missed lock欠锁Missed key欠钥匙Misplaced lock锁错位Lockmalfunctio

18、n锁失灵Poor sewing decorative trimmings饰物缝合不良Misplaced decorative trimmings饰物错位Badly fitted decorative trimmings饰物不合Missed handle straps欠手带Missed shoulder straps欠肩带XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXHandle&ShoulderStrapXXFrayedFrayededges散口Twisted handle straps提手带打扭Twistedshoulderstraps肩带打扭XXXSize & ShapeD

19、imension not conform to size specification错尺寸Size failed for fitting test of dummy装配不合Different shape错形Deformed shape变形EmbroideryMissed embroidery欠绣花Misplaced embroidery绣花错位Broken embroidery stitches断绣线Incorrect embroidery stitches density绣线密度不对Uneven embroidery stitching绣线不均Coloroff shadeor not ass

20、pecified绣线脱色Wrong embroidery错绣花Broken quilting stitches绗棉断线Missing quilting stitches欠绗棉XXXXXXXXXXXXXXMissed printing欠印花Misplaced printing印花错位Printing faults - (Printing stain)印疵 (印污迹)Printing faults - (Off printing)印疵 (印花移位)Coloroffshadeornotasspecified印花脱色Wrong printing错印花Missed label欠商标Missed hang

21、tag欠挂牌Wrong label错商标Wrong hangtag错挂牌Label insecurely stitched商标车缝不牢Label folded by stitching商标车折Part of label sewn inside seam商标部份被车入缝Printing DefectsXXXXXXXLabels & HangtagsXXXXXXXXLabel sewn reversed (Label up-side-down)X商标颠倒Label sewn reversed (Label back face out)X商标车反Wrong folding size折叠尺寸不对Wro

22、ng folding method折叠方法不对Wrong hangtag挂牌错Wrongtissuepaper垫纸用错 Missed hangtag欠挂牌Missed tissue paper欠垫纸Missed silica gel欠防潮剂Polybag torn胶袋破Wrong size label错尺码商标Packing DefectsXXXXXXXXMiscellaneous DefectsXOdorX异味Mildew发霉XWetitemX受潮Damp itemX受湿3Bar Code verification条形码检测Bar code can not be scanned 条形码不能被

23、扫描Wrongbarcodelabelisused 错误的条形码Field Tests & Data Measurement4现场测试及数据测量Metal detection check (if applicable)金属探针测试 (若适用)AAnymetalparticlefoundbyMetalDetector通过金属探测仪器发现金属碎屑Assembly test (if applicable)Can not be assembled or difficult to be assembled不能组装或组装困难Unitsizecheck测量尺CThemeasureddataisoutof5%

24、tolerance测量出的数据超出5%公差范围Unit weight check重量测DThemeasureddataisoutof5%tolerance测量出的数据超出5%公差范围Zipper cycle usage test拉链循环使用测试Pull the zipper head and slide back and forth to its full stop travelEfor10times全程往返拉动拉链头，重复 10 次Anydefectorlossserviceability缺陷产生或功能丧失Trolley cycle usage test (if applicable)拉杆循

25、环使用测试(若适用)When locking system is released, the tubes should move up anddownunderaforcebetween1.5-2kgfF1.5 到 2 公斤力的作用下上下滑动The tubes could moveup and down withinaforceof1.5kgfcouldnotmoveupanddownunderaforcemorethan2kgf.小于 1.5 公斤力，拉杆可以上下滑动； 或在大于 2 公斤力的作用下不能上下滑动GHandle/Belt strap strength testG手柄/背带强度测

26、试S-1X XG-IIXS-3X S-1X S-1X S-1X S-1X3samplesLoadLoad the sample with 0.5kg/liter or the designed load evenlydistributed, lift the sample by its handle/belt strap and hang for 1 hour.产品按照每升 0.5 公斤或额定负载进行加载，用手柄/1小时Handle/belt strap damaged; seam broken; product damaged手柄/背带损坏，缝合处破损，或产品破损Connector cycl

27、e usage test接头循环使用测试Fail the shipmentS-1HFit the connector to its stop & release, 10 times10 次Crack or fracture接头开裂SimulationUsageTest(ifapplicable,fortrolleycaseonly)模拟路面测试 (若适用，仅针对拉杆箱)Under a load of 0.5kg/liter or labeled claims for 1 hour running asactual use 1 小时Unit malfunction or structure fracture产品功能失效或结构破损X1 sampleIFail the shipmentStuffingmaterialStuffingmaterialcheck(ifapplicable)(若适用)Dissect the unit and