TMP-1调速器说明书

1、 RoHS-CompliantPowerControllerforTorqueMotorseTMP-1eA new power controller developed for Oriental Motors torqueermotors that allows for easy adjustment of torque. A perfect choicefor winding applications, push-motion mechanisms and othersituations where torque must be adjusted.erMotortorquecanbeadju

2、stedwitheaseoz-inYouMotortorquecanbeadjustedwitheaseoz-in0.35the 0.35the power controller, etc.Set/Adjust TorquePower ControllerTorqueMotor400.25Torque Setting Voltage5.0 VDC30 0.2020 0.150.10100.05000 5001000Speedr/minTorque can be voltages.15001800Speed - Torque Characteristics (Example)Selectable

3、torquesettingmethodTorque can be set using one of three methods according to your needs. You can also change torque between two levels by switching between theinternal potentiometer andSelectabletorquesettingmethod1TorquelowPotentiometerTorquehigh5V1TorquelowPotentiometerTorquehigh5V+TORQUEDC05Vor D

4、C010V Built-In PotentiometerExternal PotentiometerSelect 0 to 5 VDC orExternal DC power supply10VExternal voltage select switchExternalDCVoltage3 1000lowhigh40 50 60307020801090Potentiometer2Applicable Motors(SoldSeparately)WorldKSeriesTorque Motors3W(1/250HP)-20W(1/38HP)FullFull Range of FunctionsT

5、wo torque levels can be set by the internal potentiometer and anexternal potentiometer/voltageAlarm output function (detection of an open thermal protector)Instantaneous bi-directional operation by CW/CCW signal switchingSwitching of signal input logic between sink and sourceSpecifications of Motor

6、and Power Controller Combinations(1/250HP),6W(1/125HP),10W(1/75HP),20W(1/38HP) Motor: Power Controller:Motor ModelPinion ShaftType Rating at LockedRotorVoltageVACFrequencyHzTorqueSetting VDCStarting TorquemN.mMax. OutputPowerWHPSpeed at Max. OutputPowerr/minTorque at Max. OutputPowermN.moz-inMax.Inp

7、ut CurrentAMax.InputPowerWCapacitorF2TK3GN-AW2U5minutes110605.0709.93.51/210900385.30.49536.01150.5158Continuous110601.7253.51.21/620900131.840.31221150.33242TK3GN-CW2E(2TK3A-CW2E)5minutes220505.0709.92.81/270750365.10.23491.523031/250395.50.2554220605.0709.93.51/210900385.30.25552300.2760Continuous

8、220502.2182.50.81/930750101.420.15232300.1626220601.6253.51.21/620900131.840.16242300.17273TK6GN-AW2U5minutes110605.01502181/939008712.30.72789.01150.7686Continuous110601.7557.82.61/290900283.90.48341150.50373TK6GN-CW2E(3TK6A-CW2E)5minutes220505.014019.861/1257507811.00.40812.52300.4492220605.015021

9、81/939008712.30.40872300.4296Continuous220501.7456.31.81/410750243.40.22312300.2335220601.3557.82.61/290900283.90.25342300.26374TK10GN-AW2U(4TK10A-AW2U)5minutes110605.021029121/6290013018.40.9199111150.96109Continuous110601.5709.93.31/230900354.90.55371150.59424TK10GN-CW2E(4TK10A-CW2E)5minutes220505

10、.022031101/7575013018.40.471003.02300.51111220605.021029121/6290013018.40.511112300.53121Continuous220501.6659.22.81/270750354.90.27382300.2942220601.3709.93.31/230900354.90.31432300.33475TK20GN-AW2U(5TK20A-AW2U)5minutes110605.035049231/32900250351.22134141151.29147Continuous110601.410014.25.51/1409

11、00608.50.76511150.79555TK20GN-CW2E(5TK20A-CW2E)5minutes220505.035049201/38750260360.741514.02300.80169220605.035049201/38900220310.721572300.76173Continuous220501.58512.04.51/170750608.50.40542300.4360220601.110014.25.51/140900608.50.39492300.4154The torque setting voltage indicates the value when t

12、he external voltage selection switch is set to the “5V” position.: Contains a built-in thermal protector (automatic return type). If a motor overheats for any reason, the thermal protector is activated and the motor stops.HowtoReadSpeed-TorqueCharacteristicsTorque characteristics are changed when th

13、e value set by the internal or external torque potentiometer or external DC voltage is changed. Acharacteristics exampleis shownbelow.oz-inoz-in0.30400.25 0.10100.05TorqueSetting Voltage5.0 VDC4.0 VDC3.0 VDC1.9 VDC1.0 VDC The set value when a DC power supply of 0 to 5 VDC is used with the external v

14、oltage selectswitch set to the 5V position.Rating: 5 minutesIf the torque setting voltage is 5.0 VDC, the service rating is 5 minutes. The rated time isdetermined by the maximum permissible temperature of the motor.Rating: ContinuousThe range where the motor can be used continuously. The torque sett

15、ing voltage that permitscontinuous motor operation varies from one product to another. Check the specific voltage for each product in the specification table.00 00100015001800When a DC power supply of 0 to 10 VDC is used by setting the external voltage select switch to the “10V” position, each torqu

16、eSpeed r/minsettingvoltagebecomestwicethecorrespondingvoltagewhenaDCpowersupplyof0to5VDCisused.Speed - Torque Characteristics (Example)ItemSpecificationsPower SupplyInput Single-Phase 100/110/115ItemSpecificationsPower SupplyInput Single-Phase 100/110/115 VAC 10% 50/60 HzSingle-Phase 200/220/230 VAC

17、 10% 50/60 HzPower Sourcefor Control24 VDC 10%, 100 mA or moreTorqueSettingMethodSelect one of the following methods:Set using the internal torque potentiometer (TORQUE)Set using the external torque potentiometer : PAVR-20KZ(20 k, 1/4 W)Set using external DC voltage:0 to 5VDC or 0 to 10VDC,1 mA or m

18、ore. Torque can be adjusted using the torque fine-tuning potentiometer (ADJUST).Input SignalsPhotocoupler input,Input resistance 4.7 kCW input, CCW input, INT/EXT switch input,Alarm reset inputOutputSignalsOpen collector output: 4.5F26.4 VDC or less, 40 mA or less.Alarm outputProtectiveFunctionWhen

19、any of the following is activated, the alarm signal will be output, the alarmLED will blink,and the motor will stop.The built-in thermal protector of the motor has actuated (become open).Improper motor cable connection or wire breakage.Motor cablelengthThe distance between motor and power controller

20、 can be extended up to 20 m.ItemSpecificationsInsulationResistance100 M or more when 500 VDC megger is applied between the maincircuitterminalsand thecontrol circuitterminals aftercontinuousoperation under normal ambient temperature and humidity.DielectricStrengthSufficient to withstand 3.0 kVAC at

21、50 Hz or 60 Hz applied between the main circuit terminals and the control circuit terminals for 1 minutetemperatureandhumidity.AmbientTemperature0F+50C (+32F+122F) (non-freezing)AmbientHumidity85% or less (non-condensing)Degree ofProtectionIP20Safety Standards and CE Marking of Power ControllerStand

22、ardsCertification BodyStandards File No.CE MarkingUL508ULE91291Low Voltage DirectivesEMC Directives EN 50178EN60950-1Conform to EN Standards#TheEMCvaluechangesaccordingtothewiringandlayout.Therefore,thefinalEMClevelmustbecheckedwiththepowercontrollerincorporatedintheusersequipment.OutputTorqueofGear

23、motorDue to the speed - torque characteristics, torque motors can be operated over a wide speed range, from locked rotor condition to the maximum speed. The permissible torque when a gearhead and a decimal gearhead are directly connected can be calculated according to thefollowing formula, using the

24、 speed and torque determined from the speed - torque characteristics.SpeedSpeed of gearhead output shaft N= Motor speed x 1/gearhead gear ratioOutput torque of gearheadT= Motor torque x Gearhead gear ratio x Gearhead efficiencyThe output torque of the gearhead must be lower than the maximum permissi

25、ble torque.150Torque100Torque50Maximum Permissible Torque of Gearheadslb-inNm20lb-inNm10Gearhead ModelGearheadGearRatioGearhead Efficiency2GNSA3GNSA4GNSA5GNSA31881%253673%5018066%#Gearheads and decimal gearheads are sold separately.#Enter the gear ratio in the box () within the model name.0 05010015

26、0200Gear RatioHow to Use as a BrakeA torque motor operates at a speed balanced with the load according to the motors speed torque characteristics, when not receiving a force that rotates itin the reverse direction.If the torque motor is to be used as a brake, rotate the motor in the reverse directio

27、n using a torque greater than the motor starting torque. As the torque motor rotates in the reverse direction, it generates a certain level of braking force.Fig. 1 shows an example of speed-brake torque characteristics in anoz-inoz-inm0.30400.253020 0.150.10100.05TorqueSettingVoltage5.0 VDC4.0 VDC3.

28、0 VDC1.9 VDC1.0 VDCapplication. In a braking application, a large braking force can be obtained from just above 0 r/min. This feature is suitable for applications where tension must beapplied even when the motor is at standstill.000500100015000Speedr/minFig.1 Speed-Brake Torque Characteristics (Exam

29、ple)FeaturesofTorqueMotorandApplicationExamplesTorque motors have different features than induction motors and reversible motors.The features specific to torque motors and examples of how these features can be applied are explained.#Featuresof TorqueMotorTorque can be adjusted by changing the voltag

30、e applied to the motor.High starting torque and sloping characteristics.Usable over the entire range of speed - torque characteristics.Provides stable torque in a locked state or at low speed.40HighStartingTorqueoz-inoz-inm0.300.25Torque Setting Voltage5.0VDCSloping CharacteristicsFunctions as a bra

31、ke when the motor can be rotated in the reversedirection.If the load is constant, the speed can be changed by adjusting theapplied voltage.0If the applied voltage is constant, the speed changes when the loadchanges.030 0.2020 0.150.10100.054.0VDC3.0VDC1.9VDC1.0VDCChanging the torque setting voltage

32、changesthetorque.With the power controller TMP-1, the applied voltage, and consequently the torque, can be changed by001000Speed r/min15001800adjusting the torque setting voltage or each torque potentiometer.Speed - Torque Characteristics (Example)#Examples of Torque Motor ApplicationShown below are

33、 representative examples of utilizing the features of a torque motor.WindingThe sloping characteristics of a torque motor are ideal for applications where the work is wound at a constant speedand tension.PushMotionSince a torque motor provides stable torque in a locked state or near-locked operation

34、 at low speed, it is suitable forpush-motion operation.Tensioning(Braking)The braking force of a torque motor can be used totension the material as it is wound to remove slack.TighteningSince a torque motor provides stable torque in a locked state or near-locked operation at low speed, it is suitabl

35、efor applications where screws, etc., are tightened.The output torque increases when the motor is locked. If a gearhead or linear head is used with a torque motor, do not hit any mechanical stops. The impact generated when theworkcontactsthemechanicalstopmaydamagethegearheadorlinearhead.Speed-Torque

36、Characteristics(ReferenceValues)The torque setting voltage indicates the value when the external voltage selection switch is set to the “5V” position.The characteristics are applicable for the motors only.oz-inoz-in2TK3GN-AW2U, 2TK3A-AW2U (115V 60Hz)2TK3GN-CW2E,oz-inoz-inTorqueSettingTorqueSettingVo

37、ltage5.0 VDC4.0 VDC3.0 VDC2.0 VDC1.7 VDC1.0 VDC150.100.08Torque10Torque0.060.12TorqueSettingTorqueSettingVoltage5.0VDC4.0 VDC3.0 VDC2.2 VDC1.0 VDC0.100.08Torque10Torque0.065 0.0400.0205 0.040.0200001000Speedr/min15001800001000Speedr/min15001800oz-inoz-in3TK6GN-AW2U, 3TK6A-AW2U(115V 60Hz)3TK6GN-CW2E,

38、oz-inoz-inTorqueSettingVoltageTorqueSettingVoltage5.0 VDC4.0 VDC3.0 VDC2.0 VDC1.7 VDC1.0 VDC30 0.2025Torque0.15Torque2015 0.10100.05535 0.25TorqueSettingVoltageTorqueSettingVoltage5.0VDC4.0 VDC3.0 VDC2.0 VDC1.7 VDC1.0 VDC25Torque0.15Torque2015 0.10100.0505000001000Speedr/min15001800001000Speedr/min1

39、5001800oz-in4TK10GN-AW2U, 4TK10A-AW2U (115V 60Hz)4TK10GN-CW2E,4TK10A-CW2Eoz-inTorqueSettingTorqueSettingVoltage5.0 VDC4.0 VDC3.0 VDC2.0 VDC1.5 VDC1.0 VDC0.30400.250.35TorqueSettingTorqueSettingVoltage5.0VDC4.0 VDC3.0 VDC2.0 VDC1.6 VDC1.0 VDCoz-in400.25Torque30 0.20Torque20 0.150.10100.0530 0.20Torqu

40、e20 0.15Torque0.101000.05000001000Speedr/min15001800001000Speedr/min15001800oz-in5TK20GN-AW2U, 5TK20A-AW2U(115V 60Hz)5TK20GN-CW2E,5TK20A-CW2Eoz-inTorqueSettingTorqueSettingVoltage5.0 VDC4.0 VDC3.0 VDC2.0 VDC1.4 VDC1.0 VDCoz-in0.500.4560 0.40Torque0.35Torque40 0.300.250.2020 50005001000Spe

41、edr/min150018000.55TorqueSettingTorqueSettingVoltage5.0 VDC4.0 VDC3.0 VDC2.0 VDC1.5 VDC1.0 VDC0.4560 0.400.35Torque40 0.30Torque0.250.2020 50005001000Speedr/min150018002 1834567Name and Function of each Part of 2 1834567No.NameDescription1Internal torque potentiometer (TORQUE)Sets the mot

42、or torque.2Torque fine-tuning potentiometer (ADJUST)Fine-tunesthevariationinthemotortorquewithrespecttothesettorque.3Sink/sourceinputselectswitchSwitchesbetweenthesinklogicandsourcelogicfortheinputcircuit.4External voltage select switchSwitches between 5 V and 10 V according to the external DC power

43、 supplyused when external DC voltage is used to set torque.5POWER LED (green)Lights while the AC power is supplied.6ALARM LED (red)Blinks while an alarm is present. (The alarm output turns OFF.)7 Main Circuit TerminalsTerminal No.Terminal NameNameDescription1NAC power supply connection terminalConnects theAC power supply.N:Neutral/L:Live2L 34CAPACITORCapacitor connection terminalConnects the capacitor.5BLKMotorconnectionterminalConnects the motor.BLK: Black/RED: Red/WHT: White6RED7WHTDime