包装运输要求 ISTA 3A

ForthebenefitofbusinessandpeopleBureauVeritasHongKongLtd(KwaiChung)

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presentationisintendedforyourexclusiveuse.Anycopyingorreplicationofthisdocumenttoorforanyotherpersonorentity,oruseofournameortrademark,ispermittedonlywithourwrittenpermission.Theinformationprovidedbythisdocumentshouldbeusedasareferencetotherelatedstandards.Detailsandinterpretationsoftherequirementsshouldbe

referredtotheoriginalstandards.ISTA3ATestRequirementBVintroductionISTA3AOurContactQ&ALabtourSummaryBUREAUVERITAS:AGLOBALLEADERIntroducingBureauVeritas,OurParentCompanyAservicecompanyfoundedin1828,specializinginQHSEmanagement(quality,health,safetyandenvironment)andsocialaccountabilityWorldwidereputationforqualityandisrecognizedandaccreditedbythelargestnationalandinternationalorganizationsConstantlyadaptingitsexpertiseandserviceofferingstomeettheever-changingrequirementsofitsclientbaseCOMPANYPROFILEBUREAUVERITAS:AGLOBALLEADERAfrica

50locations5laboratories862staffLatinAmerica

48locations2laboratories1,929staffEurope

346locations13laboratories9,114staffAsia&

MiddleEast

113locations14laboratories3,828staffNorth

America

46locations18laboratories1,517staff“BVatitscoreisaConformityAssessmentcompanywithanoverridingcommitmenttoquality.”

–FrankPiedelievre,PresidentofBV

Presentin140

countries,with

600officesandlabs

supportedby18,000

employeesServingmorethan

200,000customers

worldwide COMPANYPROFILECertificationManufacturingBuilding&FacilitiesEnergy&ProcessTelecom&ElectronicsTransport& LogisticsInternationalTradeMarineMarineDivision

AgrifoodHealthOtherSegmentsGovernmentServicesDivision

ConsumerProductsDivision Industry&FacilitiesDivisionConsumerProductsMARKETSAeronautics&SpaceCOMPANYPROFILECONSUMERPRODUCTSSERVICESDIVISIONAworldwide,one-stopqualityassuranceserviceprovidertotheretailandconsumerretailmarkets,offering:Customizeddesign-to-shelfqualityservicesTestingandevaluationsforquality,safetyandcompliancetointernationalstandardsGlobalinspections,audits

andsocialaccountabilityAcommitmenttoworkasyour

partnerandhelpmeetyourneeds

forquality,speed-to-market,

profitabilityandbrandprotectionCOMPANYPROFILELABLOCATIONS

INHK&SHENZHENCOMPANYPROFILELABLOCATIONS

INHK&SHENZHENKwaiChungOfficeApprox.1500employeesAround170,000sq.ft.operatingandtestingareaKowloonBayOfficeApprox.700employeesAround110,000sq.ft.operatingandtestingareaShenzhenOfficeApprox.100employeesAround25,000sq.ft.operatingandtestingareaCOMPANYPROFILEOURSERVICES(BV-HK)ELECTRICAL(byLCIE-HK)SOFTLINESHARDLINESFOOTWEARGREENTEXTILE

KwaiChungOfficeEcotex(ANALYTICAL)COMPANYPROFILEOURSERVICES(BV-HK)KowloonBayOfficeTOY&PREMIUMSHEALTH&BEAUTYFOOD

INSPECTION(byBVCPI-HK)SOCIALACCOUNTABILITYCOMPANYPROFILEBRINGINGTHEBESTINWORLDWIDEEXPERTISETOGETHERCreatingAGlobalLeader1998:

ACTS

Testing

Labs

GlobalDec.2003:

AMTAC

Laboratories

UKApril2001:

Merchandise

Testing

Laboratories

GlobalDec.

2003:

ecb-ONLINE

GermanyApril

2004:

QATC

HongKong2001:

LCIE

France

&ChinaJuly

2004:

Technicare

UKMay2005:

Curtis-Straus

USAApril

2005:

ActionsMesures

FranceJan.

2006:

MTLUK

UKDec.2005:

ADT

TaiwanCOMPANYPROFILEWhytesting?IntroductionofISTA3ATestProcedureVisualCheckingContactInformationQ&AISTA3AWhytesting?1WhyTestingAmajorfactorthatmakesvibrationahazardtoproductsintransportationisthelengthoftimethatthehazardispresent.Eventhoughthevibrationinvehiclesislowintensity,oftenlessvibrationfrequency,itcanlastalongtimetocausethesampledamage.IntheUnitedStates,acoast-to-coasttrucktripof2500miles(4000km)mayexposethecargotoroughly50hoursofvibrationatleast.Suchlong-termmotioncancausewear,fatigue,andabrasionofparts,looseningoffasteners,andcumulativedamage.1

Whythevibrationtestisnecessary?WhyTestingAmajorfactorthatmakesdrop-hazardtoproductsintransportationwhentheworkerthrowthecartonfromoneplacetoanotherplace.Shockoccursinlogisticsmostoftenduringthehandlingofpackagesorbyvehiclessuchasforklift.1Whythedroptestisnecessary?ISTA3AIntroduction2ISTA3AINTRODUCTION2BUREAUVERITASWhatisthemeaningofISTA?INTERNATIONALSAFETRANSITASSOCIATION(TheAssociationfortransportpackaging,wasfoundedin1948.)ISTA3Series:GeneralSimulationTestsDesignedasbroadsimulationsofthedamage-producingforcesandconditionsoftransportenvironmentsthroughaparceldeliverysystem.BasicRequirementssuchasshapedrandomvibration,differentdropheightsappliedtothesamplepackage,and/oratmosphericconditioningsuchastropicalwetorwinter/frozen.Thetestisappropriateforfourdifferenttypesofpackagescommonlydistributedasindividualpackages,eitherbyairorground.Thosearestandard,small,flatandelongatedpackagesISTATests2Scope:TestProcedure3Acoverstestingofindividualpackaged-productsweighing70kgs(150lbs)orlesswhenpreparedforshipmentviaaparceldeliverycarrier.BenefitbyadoptingtheISTA3Atest:

Evaluateandvalidatetheperformanceofyourpackagingmoreeffectivelyandaccurately. Reducingtheriskofunder-packaging(higherriskofin-transitdamages)or

over-packaging(higherthannecessarypackagingcosts). Itwillhelpreducedamagesanddamageclaims,andfacilitatetheapprovalofdamageclaimsintheeventdamagedoesoccur.ISTATests2TypeofPackage2b Howtoidentitythetypeofpackage?

StandardPackage:ThepackagedproductDoesNotMeetthedefinitionsforSmall,FlatorElongatedpackage.

SmallPackage:Thevolumeislessthan13,000cm³(800in³)&longestdimensionis350mm(14inches)orless&weightis4.5kg(10lb)orless

TypeofPackage Howtoidentitythetypeofpackage?

FlatPackage:Theshortestdimensionis200mm(8inches)orless&Thenextlongestdimensionisfour(4)ormoretimeslargerthantheshortestdimension,&Thevolumeis13,000cm³

(800in³

)orgreater.

ElongatedPackage:Thelongestdimensionis900mm(36inches)orgreater&bothofthepackage’sotherdimensionsareeach20percentorlessofthatofthelongestdimension.Ifapackaged-productisbothFlatandElongated,thepackageshouldbetestedasElongated.

2BUREAUVERITASbaBUREAUVERITASHowtoidentitythetypeofpackage?

ExpressEnveloporMailer CylinderorPailTypeofPackage2

TestProcedureDimensionRecordTestingStep3Forallcartondimensions:

Dimensionsrefertotheinteriorofacarton,measuredininchesofLengthxWidthxHeight.ininches(mmorm)Length(L)isthelongersideoftheopening,Width(W)istheshorteroftheopening,Height(H)isthelengthbetweentheopeningsoneitherend.3MeasurementBUREAUVERITASMeasurethelengthofcarton: Length(L)isthelongersideoftheopening,Length3MeasurementMeasurethewidthofcarton: Width(W)istheshorteroftheopening.Width3MeasurementMeasuretheheightofcarton: Height(H)isthelengthbetweentheopeningsoneitherend.Height3MeasurementMeasuretheweightofcartoninpounds(kg)Weight3MeasurementISTA3A-ProcedureISTA3AProcedureFirstDroptest(Alltypepackages)RotationalEdgeDropFlatandElongatedSecondDroptest(standardandsmallpackageonly)FullRotationalFlatDrop

FlatandelongatedBridgeTestImpactForElongatedPackageonly>Chinese:Upholstered&StuffedArticles>Chinese:Upholstered&StuffedArticlesVibrationTestwithtoploadAlltypepackagesHazardImpactFlatpackageonly3Atmosphericconditioning72hrs(optional)VibrationTestWithouttoploadAlltypepackagesAtmosphericPreconditioning12hrs(Alltypepackages)SZlabonlySZlabonlyAtmosphericPreconditioningThepackagedproductshallbepreconditionedtoLaboratoryambienttemperatureandhumidityfor12hourspriortotesting.AtmosphericConditioning(optional)Refertoclient’srequirementandatmosphericconditiontableinISTA3A.Ifnotspecified,condition100°F(38°C)and85%RHfor72hours.ISTA3A-Procedure31st

Step:FirstDropImpact

3ISTA3A-Procedure6354Corner2-3-5Manufacturer’sJoint2Edge2-31DropTestCompletethefollowingtestsequenceforeachtypeofpackagethathasacheckinthebox:☑

Standard☑

Small(donottestinbag)

☑

Flat☑

ElongatedStepAction1Followthetablebelowtodeterminetheheightandorientationforthefirst9dropsDropNumber<32kg(70lb)32-70kg(70-150lb)StandardFlatElongatedSmall(notinbag)1460mm(18in)300mm(12in)Edge3-42460mm(18in)300mm(12in)Edge3-63460mm(18in)300mm(12in)Edge4-64460mm(18in)300mm(12in)Corner3-4-65460mm(18in)300mm(12in)Corner2-3-56460mm(18in)300mm(12in)Edge2-37460mm(18in)300mm(12in)Edge1-28910mm(36in)600mm(24in)Face39460mm(18in)300mm(12in)Face32ShockTestisnowcomplete.GototheVibrationUnderDynamicLoadTestBlock.1stStep:FirstDropImpactISTA3A-Procedure2ndStep:DynamicloadVibrationtest3TypeofPackageNumberofAxestoTestOrientationstoTestDynamicTop-LoadRangeStandard3311kg–140kg(25lb–300lb)SmallinBag1236kg(80lb)Flat3311kg–140kg(25lb–300lb)Elongated3311kg–140kg(25lb–300lb)Top-LoadFormulasTLMetricUnits(mandkg)EnglishUnits(inandlb)Top-Load(TL-H)withface3down(2.7-H)xLxWx100(180-H)xLxWx0.0035Top-Load(TL-W)withface4down(2.7-W)xLxWx100(180-W)xLxWx0.0035Top-Load(TL-L)withface6down(2.7-L)xLxWx100(180-L)xLxWx0.0035StepStandardFlatElongatedSmall(TestinBag)DynamicLoad–Randomvibration(infrequencyforovertheroadtrailer)1Face3ontablesurfaceFor60minutesFace1ontablesurfaceFor30minutes2Face4ontablesurfaceFor30minutesFace2ontablesurfaceFor30minutes3Face6ontablesurfaceFor30minutesSkipthisstep2ndStep:DynamicLoadVibrationTestFollowbelowformulatocalculatedthedynamicloadatthetop3OVER-THEROADTRAILERSIMULATIONThefollowingbreakpointsareforanover-the-roadtrailertypicalforparceldeliverymovementShallbeprogrammedintothevibrationcontrollertoproducetheaccelerationversusfrequencyprofileFrequency(Hz)PSDLevel(g2/Hz)10.000730.0250.0270.001120.001150.004240.004280.001360.001420.003750.0032000.0000042ndStep:DynamicLoadVibrationTestISTA3A-ProcedureISTA3A-Procedure3PICK-UPANDDELIVERYVEHICLESIMULATIONThefollowingbreakpointsareforapick-upanddeliveryvehiclemovementShallbeprogrammedintothevibrationcontrollertoproducetheaccelerationversusfrequencyprofileFrequency(Hz)PSDLevel(g2/Hz)10.00130.03540.03570.0003130.0003150.001240.001290.0001600.0001700.0021000.0022000.000052ndStep:DynamicLoadVibrationTest3rdStep:VibrationwithoutTopLoadPlacethepackaged-productonthecenterofthevibrationtablesothatface3restsontheplatformDonotplaceaDynamicTop-Loadapparatusontopofthetestspecimen.StartthevibrationmachinetoproducethePick-UpandDeliveryVehiclerandomvibrationspectrumAfterthecompletionof30minutes,stopthevibrationtestingInspectionofthepackaged-productforvisibledamageisallowed,providedinspectiondoesnotalter,inanyway,thecurrentconditionofthepackageortheconditionorpositionoftheproduct(s)ISTA3A-Procedure33rdStep:VibrationwithoutTopLoad4rdStep:SecondDropImpact(ForStandardandSmallPackageonly)ISTA3A-Procedure3DROPCompletethefollowingtestsequenceforeachtypeofpackagethathasacheckinthebox:☑Standard

☑Small(donottestinbag)StepAction1Followthetablebelowtodeterminetheheightandorientationforthefinalsetof8dropsforStandardpackagesand7dropsforSmallpackagesinabagDropNumberDropHeightTestSpecimen<32kg(70lb)32-70kg(70-150lb)Small(inabag)StandardSmall(inabag)10460mm(18in)300mm(12in)760mm(24in)Edge3-4Bottom11460mm(18in)300mm(12in)760mm(24in)Edge3-6Face112460mm(18in)300mm(12in)760mm(24in)Edge1-5Face213460mm(18in)300mm(12in)760mm(24in)Corner3-4-6Top14460mm(18in)300mm(12in)760mm(24in)Corner1-2-6Face115460mm(18in)300mm(12in)760mm(24in)Corner1-4-5Face216910mm(36in)600mm(24in)760mm(24in)Mostcriticalordamage-proneflatorientationBottom17460mm(18in)300mm(12in)NAFace3onhazardNA2AllTestingiscompleted,andGotoReportBlock4thStep:SecondDropImpact(ForStandard&smallPackage)ISTA3A-Procedure34rdStep:SecondDropImpact(ForStandardandSmallPackageonly)ForsmallpackagesamplesthatareplacedinsideamailbagIfthesampleisastandardpackagethenforthe17thdrop,thesampleshallbeplacedontheFreeFallDropTester’splaten(s)andahazardblockshallthenbeplacedunderthesamplesuchthatwhenthesampleisreleased,thesampleshouldstrikethehazardblocksmidpointacrossthelongestdimensionofthefaceandparalleltotheshortestdimensionofthefacebeingimpacted.4thStep:SecondDropImpact(ForStandard&smallPackage)ISTA3A-Procedure5thStep:RotationalEdgeDropTest(ForFlatandElongatedPackage) Face3downontoaflat,rigidsurface.Atimberorsupport90to100mm(3.5to4.0inches)inheightandwidthwillbeused.

Pleaseseethebelowtableanddiagram.3Sequence#OrientationSpecificEdge1EdgeOneoftheLongestface3edges(e.g.edge2-3)2EdgeNextlongestradiating90degreefromtheedgejust(e.g.edge3-6)3EdgeTheoppositeedgetestedinsequence2(e.g.edge2-6)5thStep:RotationalEdgeDropTest(ForFlat&Elongatedpackage)ISTA3A-Procedure6thStep:FullRotationalDropTest(ForFlatandElongatedPackage)

ThepackagedproductwillapplytheFullRotationaldrop.Twoimpactswillbeapply.Pleaseseethebelowdiagram: Thefirstimpact:Oneofthesmallestfaceisrestontherigidsurface,pushtheupperhalfoffaceoneandletthesurfaceofpackageproductapplytheimpacttheface3completely. Thesecondimpact:Oneofthesecondlargestfaceisrestontherigidsurface,pushtheupperhalfoffaceoneandletthesurfaceofpackageproductapplytheimpacttheface3completely.36thStep:FullRotationalDropTest(ForFlat&ElongatedPackage)ISTA3A-Procedure7thStep:HazardImpact(ForFlatPackageonly) Thepackagewillbeapplyaimpactfromahazardboxabove400mm(16inches).Pleaseseethebelowdiagram37thStep:HazardImpact(ForFlatPackage)ISTA3A-Procedure7thStep:BridgeImpact(ForElongatedPackageonly) Thepackagewillbeapplyaimpactfromahazardboxabove400mm(16inches).Twotimbersorsupportswilllocatedattheleft/rightshortestedgeattheface3.Pleaseseethebelowdiagram37thStep:BridgeImpact(ForElongatedPackage)4VisualCheckingVisualCheckingRecordTakephotosandinspectandrecordanydamageinthepackaged-productIfdamageoccursduringdroptest,identifythedropatwhichdamageoccurred(i.e.Drop#3).Ifthemastercartoniscontainingmulti