二线ge压缩机组投产方案版

编制目 编制依 工程概 投产和协调 压缩 概 7附 附件1压气站工艺流程 附件2压缩机组工艺流程 附件324小时机械运试工艺流程 附件4喘振线测试工艺流程 附件5闭路负荷测试流程 附件6开放负荷测试流程 附件7西气东输二线压缩机组控制主要参数 附件8燃气轮机运行参 附件9燃气轮机运行的限值和要 附件10燃气轮机测试数据记 附件11压缩机测试数据记 附件12燃气轮机和压缩机振动和温度和停机 附件13PCL802机组喘振控制 附件14喘振线测试参数记录 附件1572小时近似负荷性能测试参数记录 附件16机组启机条件检查确认 统调试完成后，压缩机组进行的24小时机械测试、防喘振测试、72小时负荷测《西二线GE燃驱压缩机组安装、运行手册西气东输二线西段二期工程GE机组压气站，每座站场设置了3套（2+1）GE燃驱压缩机组，每套燃驱机组由1台工业型燃气轮机和1台离心压缩机组成，额定功率为30MW/套。燃气轮机型号均为PGT25+，压缩机型号为PCL802，其辅助系系统CO2消防系统及机组控制等系统组成个机组及支持系统通过UCS控制，并通过SCADA系统与油气调控中心连接。压缩机组的投产由投产和协调组统一组织和协调下设压缩机组现场投投产和协调组组长：新、邹永胜副组长 清亮、、蒙林、 责重大问题的解决方案，下达投产中突发的处理指令及应急预组长：生产成员：站场、技术服务中心压缩机、GE现场测试工程师、EPC负责现场机组测试投产的总体指挥，协调组、调试组及保驾72组长：压气站站场负责对测试流程进行审核，在操作前向油气调控中心申请负责测试的流程管理，配合GE组长：GEGE工程师、西部管道压缩机投产驻站成员、西部管道生产技术服报告，以对机组的进行评价；GESCADA成员：GE现场工程师、建设单位现场经理、其他设备厂家HSE组（新增加组运行单位安全科成员、GE现场经理、监理代表、建设单位安全批，并成立投产HSE管理组织机构、投产应急组织机构；HSE培训，并组织参与测试、投产负责投产期间现场的及消防工作负责与当地环保、消防、、交通部门联系，取得支持和配合NuovoISOISO级23:22HASLOYX&HAYNESGGGGGEGGGGGEGG振动设定GGPTPTGEPTPTGEPTPTPTPTPT振 设定PTNuovo℃ASTMA350ASTMA240ASTMA182ASTMA240ASTMA240铝39NiNuovoKINGBURYOR轴向位 负荷运行近似性能测试机组切换负荷分配测试控制测试五个阶段进行。1）24小时不间断机械运试：目的是验证设备的机械和安装质量、设备2）3）72小时的负荷运行近似性能测试：目的是验证整个机组在现场条件下，每台机组在完成24小时机械运转，喘振线探测和72小时近似性能测试后，GE出具一份测试技术报告，并在报告中对各自测试的结果分别作出确认和在压缩机组进试前，GE工程师按《GE安装与调试手册》对压缩机组辅CO2可燃气体气系统启动系统通风冷却与密封系统等调试结束有信号及联锁保护投入；---UPS---MCC---MARKVIe（SOE---压缩机及其以及各回流管线已经全部置换为天然气---压气站场的消防设施齐全，消防工作均已，与机组有关的消防设施已经经过消防部门检查验收合格，并有上级部门的正式文件；---压缩机冬季投产测试所需物（干气密封滤芯压缩机法兰垫片等、GE能出现的风险以及对应的处理方法。投投242测试内测试内2测试内·72机组72小时负运行424连续运行24小时的机械运试的目的是确认机组机械和安装质量，机组24流程，压缩机测试根据实际情况，报油气调控中心确定流程。在开始24测试前所有且完好正常投用确认测试期间所需参数全部可以使用已经安装在机组上的仪表或，无需额外的仪表。Ia、气切断阀FCV224,FCV226处于关闭状态bc、气计量阀FCV331在启动位置d、VSVe、气升温阀XV222处于开的状态abd、压缩机阀XV4101处于关闭状态；eXV775fFCV776gXV4103iXV769jXV777aXV4601从站控手动控制，以保证压缩机气体温度的稳定bPV-4001c、站回流阀的阀XV2003和XV2004必须处于全开状态a3965rpmFCV-776d、缓慢调整站场回流阀FV4001和空冷系统风扇的运行数量，确保压缩机工f2（9、10）g24小时的测试必须连续进行若发生对运转安全和设备质量的重要，24，压差变送器校验完成。测试将基于管道和现场的实际工艺条件进行。abSLLc、通过更改防喘阀控制的速率设置参数，加快防喘振控制阀FCV776开启的105%5喘振流量的130%开始进行。但是由于气量和流量的限制和进气压力无法控制，在高速时可能存在不可能达到110%流量的情况，在这种情况下，该喘振点的确110%的预计喘振流量开始进行。该测试的流量将根据压缩机压差估算的数据3)rpm，100%（6100rpm，95%（5795rpm，90%（5490rpm，80%（4880rpm）下进行。Ia、气切断阀FCV224,FCV226处于关闭状态bc、气计量阀FCV331在启动位置d、VSVe、气排阀XV222处于开的状态fcd、压缩机阀XV4101处于关闭状态eXV-775fFCV776gXV4103iXV769XV4601从站控手动控制，以保证压缩机气体温度的稳定；bPV-4001c、站回流阀的阀XV2003和XV2004必须处于全开状态IIa3965rpm为了防止压缩机喘振导致的可能危害，工艺管的手动阀操作。---105%XV4103FV4001压缩机阀XV4101保持开的状态FV4001，验证操作点处于远离喘振线的位置，至压缩机流量为此转速下预期喘振点的130%（可调整，只需保持测试开始时运30FCV776（20%；30110%；110%数记录三组数据，然后对每个参数取平均值；FCV7761%，等压缩机工艺气体参数稳定后，记录数据，再减小1%，待稳定后记录数据，直到喘振，迅速打开防喘振阀FCV776，使其处于全开状态，将最近的一个数据点作为SLL1%；FV4001120%（按实际条件，可调整。再重复上述步骤，直到喘振点出现。---100%减小站场回流阀FV4001100%转速下的105%100%---95%减小站场回流阀FV400195%转速下的105%95%---90%减小站场回流阀FV400190%转速下的105%90%---80%减小站场回流阀FV400180%转速下的105%80%72e机组防喘振测试已经完成，并根据防喘振已经更新机组控制机组72小时负荷测试需要由油气调控中心根据管道运行实际状况a、气切断阀FCV224,FCV226处于关闭状态bc、气计量阀FCV331在启动位置d、VSVe、气排放阀XV222处于开的状态fdXV4101eXV-775fFCV776gXV4104hjXV769a、空冷系统必须处于投入运行且手动操作，以保证压缩机气体温度的bXV4601cFV4001d、站场回流阀的阀XV2003和XV2004必须处于全开状态c、在保证压缩机流量不大于2000x104Nm3/d的前提下，逐步提高机组转速到接近设计的转速范围3965～6405rpm的上限确认防喘振阀FCV-776自d、逐步关闭站回流阀FV4001，提高排气压力，控制排气压力最高不得大于f、待工艺条件和性能参数稳定下来30分钟后，开始数据g、运行4小时后，通过逐步打开回流阀卸载，降低排气压力，直到与管道站场回流阀FV4001开度及压缩机防喘振阀FCV776开度来保证机组维持在尽可FV4001及防喘振阀FCV-776aXV1303ESD1301，1101b、逐步提高机组转速至80%额定转速4880rpm，通过调节压缩机防喘振阀FCV-776FV400111.8MPa；e4880rpm1g1h、根据输气站工艺条件，通过手动调节机组防喘振阀FCV-776回流阀FV4001开度及后空冷器运行风扇数量，保持机组转速维持在尽可能高的61℃11.8MPaG，i、保持机组稳定运行达到72小时考核时间，期间应根据工艺条件，及时调ka、测试期间按附件11、12、16记录数据，并需要记录气耗率FI150；b、对机械和安全参数的和停机点数据，在附件13c、按72小时性能测试数据记录表格内容，每两小时手工记录一次数据并录存电子档，同时，对机组HMI内容进行截屏备份保存，这些数据是测试报告的一d、控制系统会记录测试期间出现的和跳机信号，以上信息需要记录并e、测试期间出现的问题，必须详细列出，并同GE一并确认，作为测试运行单位负责提供测试时段的工艺气和气组分，以及其净热值计算出预期的气耗量和燃气轮机效率气耗率与压缩机流量之比即为配在72小时的负荷测试中，实时的气的体积耗率数据。填入附后格ASMEPTC-19.1（MeasurementUncertainty）标这些近似性能测试的结果视为机组运行初始性能供运行人员以及供货1）在全速状态下运行。机组的24小时机械运转测试、喘振线测试和72小时测试已MARKVIe器将控制排气压力，给出负载设定点信号到机组负荷分配系统(MCS系统)。机MCS控制器。压缩机机压缩机机 监测及控制功能测压缩机在交接前必须在油气调控中心完成机组的监测及控制功能测试实现油气调控中心站场工艺设备及压缩机组的运行状态和参数，实现压缩机组的启、停机功能。72机组辅助系统（仪表风系统、气系统、厂房通风、干气密封系统等）均满足控制启机条件。4020（包括压缩机裕度、出口排量等压缩机、出口压力设定值2个；压缩机XY1810压缩机启停逻辑内容：7PLC8编译完成机 监测画面的绘制ESDESD712附件324小时机械 试工艺流程456附件附件 西气东输二线压缩机组控制主要参数NUOVOPIGNONE137.9~2689kpa（表压3.8MPa~11.8530~85（H，95（HH）680010100附件 燃气轮 运行参℃GG℃PTPT℃VSV°℃℃℃℃℃℃℃附件附件 燃气轮机运行的限值和要 最大的点火时t≥10 90 120HP4mils1.75ins125Hz)1.5ins125TSV+11℃min<T<148.8PT7mils1.25ins(45Hz);0.75ins附件 燃气轮机测试数据记附件附件 压缩机测试数据记附件 燃气轮机和压缩机振动和温 和停机附件 PCL802机组喘振控制附件 喘振线测试参数记录附件 72小时近似负荷性能测试参数记录西气东输二线，压缩机工艺和近似性能数据汇总WEPP2,ProcessandRoughPerformnaceDataSummaryofCompressor根据现场数根据压缩机工艺计气净热值根据燃气轮机性能计0压气录取单机压力温度压缩机运行参燃气轮机运行参数（运行转速实测编号名称时间日输进气排气进气排气功率转速效率喘振环境温有效功负荷耗率和耗量效率燃气耗效率CompressorGasTurbineDataatOperatingRecordedFuelFuel104kW%%%kW%kJ/kW-%kJ/kW-%！0000000000000000000000000000000000000000000000000000000000000000000000气和工艺气组分：FuelandProcessGas现场高Site0m现场大气SiteAmbient0相对湿SiteRelative0%进气损GTInlet0mm排气损GTOutlet0mm161、MATERIALSINSPECTIONGE1Unit(anditsauxiliaries)arrivedon-sitewithsealingflangesappliedonsupplylimits.2Unitmaterialsverifiedandproperlystoredpriorinstallation.3Unitandauxiliariesserialnumbers4Unitpreservationrespectedduringtransportationtothefinalsite在到最终目的地现场期间应重视机组保5Unitpreservationrespectedduringinstallationactivitiesexecution（protectionfromatmosphericagents气等防护）GE6Componentspaintingintegritycheck（orpaintingcompletion）whererequired.7DateandidentificationtesapplicationonUnitskidandon8Specialtoolspreservationand工具保护和9Unittransportationdevicespreservation，identificationand机组装置保护，识别和Unit,auxiliariesandadjacentareascleaningafterinstallationactivities2、Foundationschecks&unitskidpositioningGE1Foundationdimensionsandelevations2Anchorbolts3 lpusherboltsupports4Anchorboltsoletespositioningand5Centering-soletespositioningand6Finalgroutingandpositioning&levelingcheckofanchorboltsandsoletes.7Sphericalwashersandshims8SkidpositioningandGE9Distancecheckbetweendrivenshaftendanddrivershaftend.Pre-alignmentexecutionwithdrivenSkidanchorboltWalkways,laddersandrelativesupports3、ENCLOSUREGE1Enclosurestructure2Panels,doorsandwindows3Enclosurepanelgaskets4EnclosureinternalgratingsGE5Lighting&otherelectricalsystems6Doorsopen/closecorrectlywithout7Doorsinternalanti-panicopeningsystemworkscorrectly.8Thepanelsarecleanandwithoutpresenceofoilorotherinfl substance（insideandoutsidethe部和外部）9Sealingtesappliedonenclosurepi/cablesopenings.4、MAINSTRUCTUREGE1Mainstructurefoundationdimensionsandelevationscheck.2Foundationpocketschip3Anchorbolts4Foundationpocketsgrouted/subtesweldedandanchorboltstight.5Structurepre-assembledinaccordancewithdrawings.6Structurebeamshavebeenvericallyandhorizontallychecked.7Connectingboltshavebeencorrectlyinstalledandtight.8Connectingmarks9Walkways,gratingandladderscompleyinstalledandsafe.GEStructurepaintinghasbeenexecutedaccordingtoproject/specificationsThegroundsystemhasbeen5、PIASSEMBLY管路安GE1Weldingprocedures&weldersqualificationcheck.Forpiifiedinsite2Pifabrication&ForpiifiedinsiteGE3X-raysexecutionXForpiifiedinsite4HydraulictestForpiifiedinsite5PisupportsForpiifiedinsite6Chemicalcleaning&passivation(where化学和钝化处理（在需要的地方7Pipreservationduring8ndflangesinstallationGE9Gasketsandboltsaccordingtolinescharacteristics(schedule,typeof类型、压力等Insulation&protectionlattens/tesapplication.(ifapplicable)HeattracingPaintingPiidentificationtesand/orcolorsapplication.Tubinglinesinstallationaccordingwithcomponents&unionsrinstallationprocedure.TubinglinescheckforlooseGEComponents(linesandunions)checktoensurethatnomixingbetweenmmand patibleparts（或不兼容的部件安装）上没有发生Tubinglinescheckforexcessivebending,kinksand/ormissingorlooseTubingroutingcheckfromon-siteinstrumentationtorelativeTubinglineshydraulic/pressurizationtestexecutionaccordingtolines管线/压力测试执行依据管线标准6、AIRINLETSYSTEM空气系GE1AssemblyofinletGE2Verifystructurepositioning,alignmentandleveling.3Verifystructureahchoringboltsgroutingandtightening.4Inletplenum,expansionjoints,inletducts&silencersinstallation.5Inletductauxiliarymoduleinstallation(exchanger,airdryers6Filterhouseassembly（modules,nethoist,etc.）andpositioning.车等）7Installationofairinletductdamper&mechanicaloperationcheck.GE8Gasketsinstallationandtighteningofboltsofductsandmodules7、PLUSEJETSYSTEMGE1Plusejetlineconnectiontoturbineaxialcompressor.2Tighteningofboltsandtubing3Reliefvalve4Dischargevalves（solenoid/patic） 5Filterinstallationonpulsejetline(ifapplicable).用）GE6Filtercartidgesflowcontrolvalves7Filtercartidgesinstallation（afterfirstdischargetest）.8Positioningofinstrumentpanelandelectricalconnection.9Pulsejetsysteminstrumentsinstallation&wiring.Dischargesolenoidvalveswiring(ifapplicable).Heattracing/insulationinstallationonpulsejetline.8、ANTI-ICINGSYSTEMGE1Assemblyandinstallationofanti-icingpi.Gasketinstallationcheckandboltstightening.GE2Pisupports3Manualvalves4Instrumentairlinesinstallationwithrelativesupports.5Anti-icingvalveandrelativecontroldevicesinstallation.6Humiditysensor7Thermoelements8Pithermalinsulation9Cabletrays/conduitinstallationInstrumentanddevicescablesconnectionandwiring.GEIdentficationtagsapplicationoninstruments,devicesandcables.9、EXHAUSTSYSTEMGE1Exhaustductfoundationdimensions2Verifysupportstructure3Exhaustductcomponentsdonotpresentdefectsorothernon-conformity.4Exhaustductsilencers5Exhaustthermocouplesinstallation6Exhaustexchangerpreservationcheckpriorinstallation(inapplicable)GE7Exhaustductassembly.Gasketinstallationandconnectingbolts8Expansionjointsinstallationandalignmentwithduct;notensionortorsionispresentonsurfaces.膨胀节安装和与段口对中，无张力或9Expansionjointstransportationbarsremovedafterexhaustductinstallation openingsarepresentalongtheexhaustductaftertheinstallation.在安装之后打开沿着排气段出现Inspectiondoorinstallationcheck.Doorsare obstruction.Gasketsappliedandbolts检查口安装检查。门无。垫圈应用和Insulationtesinstallationonductsconnectingflanges.GEExhaustductrainhoodalheatscreeninstallation（ifapplication）exhaustductdrainassemblywithinterceptingvalve（falsestartvalve）orpossiblepanelinproximityofexhaustductdonotpresentanypesenceof blecabletrays/conduitsinstallationcheckforexhaustductinstrumentationexhaustductthermcouples10、VentilationsystemGE1Foundationdimensionalcheckforventilationsystemstructureandfanskidpositioning查2Ventilationsystemstructure/supports3Centrifugalfanskidspositoningand4Transmissionbeltintegrityandtension5Centrifugalfantransmissioncouplinginstallationcheck6intemediateexchanger7Assemblyofdumpersoperatedbyfirefightingsystem.DumpermechanicaloperationcheckGE8Assemblyofdumpersoperatedbyelectricmotors.Dumpermechanicaloperationcheck(ifapplication)9Asssemblyofflexiblejoints.Notension/torsiononflexiblesurfaceVentilationductscomponentscleanlinesscheckVentilationductsassembly,gasketsinstallationandconnectiongboltsVentilationductsilencers通风管线的安Enclosureinternalventilationductasemblyanddiffusersadjustment.(afrergasgeneratorinstallation)箱体内部通风管线的安装和的调GEConectionofsupplypipes/tubeingtothedumpers,Nokinksoroternonconformityontubinglines.Insrumentsinstallationandconnectionasperrelevantschematicpi.Limitswitchesinstallationandsetonventilationdumpers.CableconnectionandwiringtoGroundsystemPaintingappliedonventilationstructure/supports(if11、SyntheticoilsystemGE1Sytheticoilconsolecorrectinstallationcheck2Syntheticoilfiltersassemblycheckandinternalinspection.Filterscartridgescleannessandintegrity3Syntheticlubeoilsystemcheckvalvesinstallationverification.Flowdirectioncheck.4Pressurereliefvalveassembly5Valvesandplugsinstallationondrain6Syntheticoilinterconnectingpi柜GE7Propergasketandboltsinstalledonsyntheticlubeoilsystempi8Syntheticlubeoilpiintegrityandinsallationcheck.Notensionandtorsiononconnections.9TignteningofpiconnectionboltsandtubingfittingsPisupportsinstallationTubinglinesinstallationcheckandcompletiong.Noexcessivebending.kinks,missdingsupportsalongthelines.InstrumentstubingroutingManifoldsandtubinginstallationcheckoninstrumentpanelGEPressureindicatorsinstallationandintegritycheckSyntheticoilsysteminstrumentation Cabletrays/conduitinstallationInstruments,devicesandJBs,cablesconnetionandwiringThermalinsulationinstallation(whereIdentificationtagsapplicationoninstruments,duvicesandcables12、MinerallubeoilsystemGE1MineraloilinternalinspetionoilcleaningifrequiredGE2Mineraloilpumps&e.motorsassembly3Pressureregulationvalvesandreliefvalvesassemblycheck4Minerallubeoilfiltersassemblycheckandinternalinspetion.filterscartridgescleannessandintegrity5Minerallubeoilsystemcheckvalvesinstallationverification.Flowdirectioncheck.6Valvesandplugsinstallationondrain7Oillevelindicator8OilheatersGE9oilinspectiondoorsassemblycheck.Gasketinstallationcheck3waystemperaturecontrolvalve3Verifythetypeofgaskets&boltstobeusedonminerallubeoilsystem栓Mineraloilinterconnectiong,drainandventpi,assemblyPiboltsandtubingunionsMinerallubeoilpiintegrityandinsallationcheck.Notensionandtorsiononconnections.PisupportsinstallationGELubeoilorificesinstallationandsizeTubinglinesinstallationcheckandcompletiong.Noexcessivebending.kinks,missdingsupportsalongthelines.DrainsflowglassintegrityandassemblycheckLubeoilsysteminstrumentation ManifoldsandtubinginstallationcheckoninstrumentpanelCabletrays/conduitinstallationInstrumentsanddevicescablesconnectionandwiringGEIdentificationtagsapplicationoninstruments,duvicesandcables13、SyntheticoilvapourseparatorGE1Positioningandlockingof2Oilsepatrtorinternalvisual3Oilseparatorcartridge4Oilinterconnectionglines5SeparatorventlineassemblywithflamearrestorandrelativesupportsGE6Siphons（onreturnoillines）oilfillingasperschematic/ation7Cabletrays/conduitinstallation8Identificationtagsapplicationoninstruments,duvicesandcables14、MinerallubeoilsystemflushingGE1Thetypeofoilprovidedforflushingactivitiesisaccordingtothesystem2Lubeoilfillingwithadequate3Flushingby-passpreparationpi,valves,anddevices.GasketsandmaterialcompatiblewithflushingGE4Oilflushingcircuitassembly,Theturbine,drivenunitsandinstrumentationareexcludedfromflusingcircuit. 括在 循环5Oilvaporsseparatorventlinecleaningandreturnline(to)flushing管线的6TheflushingofoilsystemhasbeencompletedaccordingtoprocedureTheoilysisisinaccordancewithacceptanceparameters.油完成后，油化验的结果必须达标7Restoringofoilpi、valves、instrumentsandorificesasperschematicanddrawings8GasketsinstallationandtighteningofboltsandnutsonflangedconnectionsGEand9OilfilterscartridgereFlushingoilremovalandinternaloilfillingwithnewoil(usingfilter).oillevelcheckOilsystemcheckformissingflushingblindflangesandinspectionscreens.areasandequipment15、Sytheticlubeoilsystemflushing合成油油GE1ThetypeofoilprovidedforflushingactivitiesisaccordingtothesystemGE2Flushingpumpaccordingtothesystemrequirements(pressure&delivery)3Flushingpumpskidlinescleaning4Lubeoilfillingwithadequate5Flushingby-passpreparationforpi,valves,anddevices.Gasketsandmaterialcompatiblewithflushingoil6Oilflushingcircuitassembly,Theturbine,drivenunitsandinstrumentationareexcludedfromflusingcircuit. 7Oilvaporsseparatorventlinecleaningandreturnline(to)flushing管线的GE8TheflushingofoilsystemhasbeencompletedaccordingtoprocedureTheoilysisisinaccordancewithacceptanceparameters.油完成后，油化验的结果必须达标9FlushingoilremovalandinternalRestoringofoilpi、valves、instrumentsandorificesasperschematic&drawingsGasketsinstallationandtighteningofboltsandnutsonflangedconnectionsandsupportsOilfilterscartridgereHoseslinesinspectionforoilfillingwithnewoil(usingfilter).oillevelcheckGEOilsystemcheckformissingflushingblindflangesandinspectionareasandequipment16、HYDRAULICSTARTING 启动系GE1Startingskidfoundation2Starterinterconnectinghoses3Starterclutchlubeoil 4Starterskidinterconnectionpi5Propergasketandboltsinstalledonoilsystempi.GE6Tighteningofpiconnectingboltsandtubingfittings.7Pisupportsinstallation8Oilsystempiflushing/cleaning&systemrestoring.9FiltersinternalE.motorpowercablesStarterskidJBscablesconnectionandJBsCabletrays/conduitinstallationInstruments,manifoldsandtubinginstallationcheckoninstrumentIdentificationtagsapplicationoninstruments,devicesandcables.17、AIR/OILCOOLERGE1Civilworkscompletionanddimensional2Steelstructurepositioning,levelingandanchorboltstightening.3Exchanger4Oilcoolerpreservation5Motor-fansassemblyverification&beltstensioningcheck.6Fanbladesinclinationangleandclearancescheck.7Fans&motorsbearings8Valves/plugsindrains9CoolerwalkwaysandladdersGECoolerenclosureassembly（ifCoolerenclosureinlet/outletductsassembly(ifapplicable).Coolerenclosuredumpersassemblywithrelativedevicesandp aticlines(if装(如果有应用Interconnectingpiinstallationbetweenaircoolersandlubeoil装BoltsandnutstighteningonflangedInstruments&devecesinstallationandInstrument,motors,devices,andJBsJBsGEGroundconnectionsystem18、GASGENERATORINTERCONNECTINGLINESON-SKIDGE1Systemslinesinstallationcompletion/checkonskid.2Hosesunionconnectionsintegritycheck.Connectionscleanandprotected.3GasGeneratorhoseskeptsealeduntilfinalinstallation.4Tubingandpisupportselevationandpositioncheck.Nointerferencewithotherlinesandcables.5GasGeneratorhosesinstallationcheckonskidlinesconnections.NointerferencewithotherlinesandGE6Tubinglinesinstallationcheckandcompletion.Noexcessivebending、kinks、missingsupportsalongthe7GasGeneratorhosesradiusofbendingcheckwheninstalled.8GasGeneratorflexiblepiinstallationandtighteningaccordingtorequiredtorquevalues.9Syntheticoilventpiandrelativesupportsinstallation.FlexibleventpiinstallationonGasGeneratorintegrateseparator.19、FUELGAS 气系GE1"Y"Filterinternal2Off-skidisolation-vnetvalveinstallationandconnection.撬外阀安装和连接3Instrumentairlines4On-skidShut-offvalvesassembly5On-skidMeteringvalveassembly6Ventvalvesinstallation7Fuelgascheck-valvesinstallationcheck.Verifyflowdirection.8Fuelgashose9Gasketinstallationandboltstighteningonfuelgaspisystem.GEFuelgaspi（andrelativesupports）integrityandinstallationcheck.NotensionandtorsiononPisupportsinstallationTighteningoftubingPressure&temperatureindicatorsinstallationcheck.OrificesinstallationValves,instrumentanddevicesdrainconnectiontodraincollector.Tubinglinesinstallationcheckandcompletion.Noexcessivebending,kinks,missingsupportsalongthelines.GEOff-skidfuelgaslinecompletionand撬外气管线的完成和连Fuelpiheat-tracing（whereFuelgassystemblowingFuelgasinstrumentsinstallationCabletrays/conduitinstallationInstrumentsanddevecescablesconnectionandwiring.Instruments,manifoldsandtubingconnectionandwiring.Identificationtagsapplicationoninstruments,devecesandcables.20、SEALGASHEATERGE1Supportstructurecorrect2Positioningandlockingofsealgas3Piconnectioncheck.Notensionandtorsiononconnections.4Interconnectingpi5Piinsulationassemblywhere6Cabletrays/conduitinstallation7Instrumentscablesconnectionand8Electricaldevices（valves-limitswitches）connectionand9Identificationtagsapplicationonistruments,decicesandcables.21、SEALGASBOOSTERGE1Foundationdimensional2Positioningandlockingofsealgas3Valvesassemblyverification.Flowdirectioncheck.4Draindischargevalvesinstallationcheck&connectionsexecution 5Orificessizeandinstallation6On-skidpre-installedpicheckfor7Piconnectioncheck.Notensionandtorsiononconnections.8Interconnectingpi9PisupportsinstallationGETighteningofpiboltsandtubingPiinsulationassemblywhereTubinglinesroutingcheck&completionwhererequired.Pressure,temperature&levelindicatorsinstallationcheck.HeattracingCabletrays/conduitinstallationSealgasboosterskidInstrumentsInstrumentscablesconnectionandElectricaldevices(valves-switches)connectionandGEIdentificationtagsapplicationoninstruments,devicesandcables.22、FUELGASTREATMENT 气处理GE1Foundationdimensional2Positioningandlockingoffuelgastreatmentskid3Fuelgasfiltersinternalvisual4heatersbodiesinternalvisual5CheckvalvesassemblyverificationFlowdirectioncheckGE6Safetyvalvesinstallation7Manualvalvesinstallation8Gasstopvalesinstallation9（ifapplicable)Draindischargevalvesinstallationcheck&connections （电动/气动OrificessizeandinstallationOn-skidpre-installedpicheckforpiconnectioncheck.NotensionandtorsiononconnectionsinterconnectingpiPisupportsinstallationGEtighteningofpiboltsandtubingPiinsulationassemblywhereTubinglinesroutingcheck&completionwhererequiredPressure,temperature&levelindicatorsinstallationcheckHeattracingheatersinstallationandconnectionCabletrays/conduitinstallationFuelgastreatmentskidinstrumentsInstrumentscablesconnectionandGEElectricaldevices（valves-limitswitchesheattracing)connectionand热Identificationtagsapplicationoninstruments，devicesandcables在仪表、设备和线缆上的检23、HSPTPOWERTURBINEACTIVITIESGE1VerifyHSPTintegrityandstateofpreservation，checkforpossiblenon-2HSPTdeliveredon-sitewithtransportationdevicesinstalled现场交付的HSPT和装置3RemovalandstoringofHSPTshaftlookingdevicesafterturbineskidGE4HSPTprotectionfromatmosphericagentsduringinstallation5HSPTcheckformissingparts（Flanges，plugs，boltsetc）等6HSPTinstruments7Cabletrays/conduitinstallation8Junctionboxes&instrumentscablesconnectionandwiring9Cooling&sealingpiandrelativeorificeinstallationcheckOilanddrainlinesinstallationverifyinternalcleaningofoilreturnGEHSPTpicheckforpossiblelooseHSPTinsulationcheckforpossiblepresenceofinfl bleliquid，oil油Identificationtagsapplicationoninstruments，devicesandcables在仪表、设备和线缆上的检24、GASGENERATORPREPARATIONFORINSTALLATIONGE1Shipcontainerintegrityandhumiditycheck2Workingareacleanandaccesstoturbineskid3Turbineenclosurepreparationforinstallationactivities.Obstructingpartsremovedandprotected4Temporaryinstallationstructure5GasGeneratormaintenancespecialtoolsanddevicescheckForavailability，integrityandcleaning6InletPlenuminternalmaintenancedooropeningandcheckforanynon-进气道内部门打开检查可能的不一GE7GasGenerator，centerbody，intakeInletScreen&accessoriescheckforavailability，integrityandcleaning燃气发生器、，进气端，滤网和8GasGeneratorStarter,Hydraulicpumpandrelativeaccessoriescheckforavailability，integrityandcleaning9PowerTurbineTransportationsupport涡轮支撑拆GasGeneratorhosesavailability，andintegritycheckpriorinstallation，VerifyhosesinternalcleaningPowerTurbineinternalvisualinspectionfornon-conformityGEGasGeneratorinspectionaftershipcontaineropening，Verify：-Containerinternal-GGshaft-GGcomponents-Possiblepresenceofunsealed-GG-GG25、GASGENERATORINSTALLATIONGE1GasGeneratorsetontemporarystructure.Workingareaprotectedfromatmosphereagents域2GasGeneratorgasketsetonconnectingflange（notapplicablewithPlusGE3GasGeneratorconnectionwithpowerTurbine，Boltstighteningwithrequiredtorquevalues4GasGeneratorFrontsupportinstallation．Verifyclearancesandshimsinstallation5GasGenerator&Centerbody6GasGeneratorsealing7GasGeneratorintakeinletscreeninstallation&check燃气发生器滤网安装和检8TurbineenclosurerestoringwithrelativeitemsremovedduringGG9GasGeneratorStarerinstallationonGEHPrecoupinstrumentsandrelativelinecorrectinstallationInstrumentshosesandbracketsInstrumentscablesInstallationofignitionwithsparkFlamedetectorsGasGeneratorSocketScreen，installationonInletScreenpriorCommissioningoperationsHosesandrigidpicheckandsettoavoidchafing软管和检查避免摩26、ALIGNMENT&COUPLINGSINSTALLATIONGE1Distancebetweenshaftsend2Theunitsinvolvedonfinalalignmentaremechanicallycompleted，indefinitiveposition，withpipesconnectedandanchorboltstight3Finalalignmentexecutionandacceptancecertificationissuing4Hubsinstallationonshafts5Pre-stretchcalculation&shimspack6CouplingSerialNumberGE7Couplingcheckfordamagesandorother8Couplingspacer9Temporary/transportationboltsremoval.Boltsconnectionandtighteningwithrelativetorquevalue临时的和过程中的螺栓拆除。连接螺栓Couplingguardlubeoiltubingassemblyandoilspraynozzleset（if有InstallationofCouplingCouplingguardtorquemeterprobesinstallation，setandwiring，（if果有Ventanddrainlines27、MECHANICALCOMPLETIONGE1Shipdevicesandaccessoriesremoved.Transportationpackagingmaterialsremoved2Transportationflanges（onlimitofsupplyconnections）sealintegrity3PowerTurbineremovalfromtransportationthirdpointpriorGG4PowerTurbineanchoringanddowelingcompletionandcheckGE5Stoptesweldingbesidesla pusherboltsclearancesetaccordingto6 lpusherboltsclearancesetaccordingtodrawings7Turbineskidanchorboltsfinaltightening&lockingteswelding8VerifyLCP&RemoteI/OPanelcorrect确认LCP和I/O面板正确安28、MECHANICALCOMPLETIONGE1Shipdevicesandaccessoriesremoved.Transportationpackagingmaterialsremoved2Transportationflanges（onlimitsupplyconnections）sealGE3Compressorcenteringtesfinalsetandlockingafterfinalalignment4Liftingthrustcylindersremovalpreservationandstoringafterfinalalignmentcompletion5Setscrewsandlalthrustcylindersremovalpreservationandstoringafterfinalalignmentcompletion6Anchoringboltsclearancesetaspercompressorlockingdrawing7Compressoranchorboltstightening，dowelingcompletionandkeys8Compressorskidanchorboltsfinaltightening&lockingtesGE9VerifyMineralOilVapourSeparatorcorrectinstallationVerifyInterconnectingPicorrectVerifySealGaspanelcorrect29、AXIALCOMPRESSORWASHINGSYSTEM轴流式压缩 系GE1Waterpiinspectionandcleaningpriorinstallation2Installationcheckofwaterwashingheadersoninletplenum，Unionstighteningcheckandweldingexecutionwhererequired检查水管进口汇管。联合精密检查和GE3Assemblyandpositioningofspraynozzlesontheairinletplenum4Waterheadershosesinstallation.Hosesdonotpresentdamagesandkinks5On-skidwaterwashingsystempiinstallationcheck6Installationofsolenoidvalvesinthewaterheadersinlet7Assemblyofdrainlinesrelativetoinlet&exhaustplenumandturbinecasing.Installationofsupportsandautomatic/handvalves8On-line/Off-linewashingwaterconsolepositioningandanchoring安装和离线水洗控制9WashingwaterconsoleflexiblelinesverificationandconnectionchecktoskidheadersGEAirsupplypiconnectionwithwaterwashingconsoleandp aticdrain阀Waterwashingconsoleinspectionandcleaning水洗控制台检查和清WaterfiltersinternalWaterwashingconsoleheaterinstallationandconnectioncheckOff/on-linewashingwaterconsoledevices/instrumentationinstallationWaterpumpalignmentwithemoter(ifjunctionboxes,controlpanelandrelativesupportsinstallationjunctionboxes,controlpanelandinstrumentationwiring30、FIRE&GASDETECTIONSYSTEMGE1Fire&detectionsysteminstrumentsintegritycheck2temperatureswitchesinstallationand/orpositioncheck.Nopaintint,damagesorothernonconformityarepresentonsensors.3Flamedetectorsinstallationand/orpositioncheck.Noobstructionbetweensensoranddetectionarea测区域之间无4Gasdetectorsinstallationand/orpositioncheck.N