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ControlLogix™BasicMotionOverview
Whatyouwilllearn
ControlLogixTMMotion
Aftercompletingthislesson,youwillbeabletorecognizeandunderstandthevariouscomponentsinatypicalSERCOSServoSystem.
ControlLogix™BasicMotionOverview
SERCOSDefinition
SERCOS
SErial
Real-time
COmmunication
ControlLogixTMMotion
System
ControlLogix™BasicMotionOverview
BasicSERCOSTopology
ControlLogixTMMotion
MasterController
Ring1
Ring2
Slave
SingleDrive
Slave
GroupofDrives
Slave
SingleDrive
Slave
SingleDrives
M
M
M
M
M
M
ControlLogix™BasicMotionOverview
•ControlLogixSERCOSTopology
ControlLogixTMMotion
Logix55xxAC
MOTIONGROUP
M M M
250usec.
ServoUpdate
1394
CoarseUpdate12ms12Axes
MxxSE1
MxxSE2
SERCOSRING1
1MSUPDATE
4Axes
SERCOSRING2
2MSUPDATE
8Axes
M
250usec.
ServoUpdate
2098
MMMM
MMMM
250usec.
ServoUpdate
1394
250usec.
ServoUpdate
1394
ControlLogix
RASERCOS
Drives
SERCOS
Module
ControlBus
RAControlLogixAC
ControlLogixw/Built-inMotionControl
RA1756M08SESERCOSModule
8AxisperModule
RA1756M16SESERCOSModule
16Axisper
SERCOSRING
ModuleSERCOSNetworkSERCOSDrives
1394Magnum
2098Ultra
8720
Kinetix6000
ControlLogix™BasicMotionOverview
SERCOSRingTopology
ControlLogixTMMotion
1756MxxSESERCOS
Master
SERCOSRing
EachAxishasaUniqueSERCOSNodeAddress.
2098-DSD-xxx-SE
SlaveRotary=30
1394-SJTxx-D
Slave(Rotary=10)
DriveAxisAddress=10
DriveAxisAddress=11
DriveAxisAddress=12
DriveAxisAddress=13
ControlLogix™BasicMotionOverview
RingConnection
ControlLogixTMMotion
FiberOpticRingNetwork
4or8MbpsDataRate(16MbpsFuture)
Master-SlaveTopology
Cyclic(Synchronous)DataTransfer
Progr blecyclicdataformat
200Meter umNode-Nodedistance
Compatiblywithsticorglassfibercables
ControlLogix™BasicMotionOverview
•SERCOSCommunicationPhases
ControlLogixTMMotion
TheSERCOSnetworkhasfivecommunicationphases(CP0,CP1,CP2,CP3,andCP4)whichitmustsequentiallycyclethroughtoinitiateand
establishactivecommunicationsbetweenmasterandslaves.
Phase0-RingIntegrity
DuringPhase0theMasterController(MxxSE)teststheintegrityoftheSercosRing.
Phase1-NodeDetection
DuringPhase1theMasterController(MxxSE)pollsallnodeaddresses(1-254)todeterminewhichnodesarepresentontheSercosring.
Phase2-NodeIdentification
DuringPhase2theMasterController(MxxSE)determineswhothenodeisandthencalculatesthetimingconstraintsrequiredtoexchangecyclicinformation.
Phase3-NodeConfiguration
DuringPhase3theMasterController(MxxSE)startstheexchangeofcyclicdataandthensendstheconfigurationparametersspecifictoeachnode.
Phase4-CyclicDataExchange
DuringPhase4theMasterController(MxxSE)exchangescyclicdatatoeachnodeattheSercosRingrateandthedriveisreadyforpower.
Phase0-RingIntegrity
Phase1-NodeDetection
Phase2-NodeIdentification
Phase3-NodeConfiguration
Phase4-CyclicDataExchange
ControlLogix™BasicMotionOverview
•SERCOSCommunicationPhases
ControlLogixTMMotion
ControlLogix™BasicMotionOverview
IdentificationNumbers(IDN’s)
ControlLogixTMMotion
AlldriveconfigurationandstatusparametersareassignedanIDNnumber
TheSERCOSstandardspecifiesIDNsforSERCOScompliantdrivesandcontrollers
EachIDNhasanassociatedDataBlock
–DataBlockcontainsname,format,units,maxandminvalues,aswellastheactualdatavalue.
SERCOSsupportsvendorspecificIDN’s--calledPIDN–Allowsvendorcustomextensions
ControlLogix™BasicMotionOverview
IDN’s
IDN# Description
ControlLogixTMMotion
IDNDetails
ControlLogixTMMotion
PIDN’s
ControlLogixTMMotion
PIDN# Description
PIDNDetails
ControlLogixTMMotion
SercosInterface
ControlLogixTMMotion
TheSERCOSinterfaceworksbyspecifyinghowacollectionofmessages,called“ egrams,”traversetheringinafullydeterministic*manner.
Master
Drive
Drive
ControlLogix™BasicMotionOverview
egramTypes
ControlLogixTMMotion
MasterSynchronizationegram(MST):Arebroadcastbythemas ndareusedbythedrivestosynchronizethemselvestothemaster.
AT
Drive egram(AT):Aretransmittedbytheslavesandservetotransferdatafromthedrivestothemaster.
Control(Master)
Axis(Slave)
MDT
MasterData egram(MDT):Aretransmittedbythemasteronceduringacycle.MDT’sarelengthyandtransferdatafromthemastertothedrives.
Control(Master)
Axis(Slave)
ControlLogix™BasicMotionOverview
egramStructure
ControlLogixTMMotion
….
CycleTime
NextCycle
AT..n
AT..2
AT..1
MDT
MST
AT..n
AT..2
AT..1
MST
MDT
AT..1
Drive egram(s)MasterData egram
MST
MasterSynchronization egram
ControlLogix™BasicMotionOverview
•MasterSynchronization
egram
ControlLogixTMMotion
MST’sarebroadcastonceperSercosCyclebythemastercontroller.MST’sareshortinlengthandareusedbytheindividualdrivestosynchronizethemselvestothemastercontroller.
BOF
ADR(255)
CommunicationPhase
EOF
FCS
BOF:Beginofframe 1Byte
ADR:Broadcast 1Byte
Data:Communicationphase 1Byte
FCS:Framechecksequence 2Byte
EOF:Endofframe 1Byte
ControlLogix™BasicMotionOverview
•Drive
egram(AT)
ControlLogixTMMotion
Drive egramsarebroadcasttothemasterbyeachindividualSercosdriveonthenetwork.
AT
BOF
ADR
(1-254)
Datarecord
EOF
FCS
DataRecord
Status
DriveServiceinfo
Operationdata
Fixedpartofdatarecord
Configurablepartofdatarecord
Drive egramscontainthefollowinginformation:
AT
Status
TheStatusportionoftheDrive egramcontainsdrivestatusinformationthatistransferredtothemastercontroller.
DriveServiceinformation
TheDriveServiceinformationportionoftheDriveegramcontainsnon-cyclicdataincludingHoming,
WatchPosition,RegistrationEventandDriveStatusinformation.
Operationdata
TheOperationdataportionoftheDrive egramcontainscyclicinformationincludingPositionFeedback,VelocityFeedback,TorqueFeedback,AxisStatusandtwoconfigurableRealTimeAxisAttribute's.
ControlLogix™BasicMotionOverview
•MasterData
egram(MDT)
ControlLogixTMMotion
DataRecordkfordrivexx
datarecord
record
MDT
MasterData egramsarebroadcastfromthemastercontrollertoeachindividualSercosdriveonthenetwork.
BOF
ADR(255)
Datarecord1
Datarecordk
DatarecordK
EOF
FCS
Control
MasterServiceInfo
Operationdatafordrivexx
Fixedpartof
Configurablepartofdata
MasterData egramscontainthefollowinginformation:
MDT
Control
TheMDTControlportionoftheMasterData egramcontainscontrollerstatusinformationthatistransferredtotheindividualdrives.
MasterServiceinformation
TheMasterServiceinformationportionoftheMasterDataegramcontainsnon-cyclicdonsistingofconfigurationdataandprocedurecommands.
OperationdataforDrivexx
TheOperationDataportionoftheMasterData egramcontainscyclicinformationforeachindividualdrivewhichcontainstheCommandPosition,CommandVelocityandCommandTorqueforthespecificaxis.
ControlLogix™BasicMotionOverview
SERCOSBenefits
ControlLogixTMMotion
FiberOpticconnectioneliminatesdiscretewiringatthemotionmodule(upto18connectionsperaxisareeliminated).
FiberOpticconnectionprovideshighnoiseimmunity.Thiseliminatesthecomplexwireroutingandgroundingissuesassociatedwithogsystems.
Allowsconnectionof16axesper1756Slot.
Drivescanbedistributed….Upto32meterspersegmentwithstic,and200meterswithglasscabl
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