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§571.302StandardNo.302;Flammabilityofinteriormaterials.
S1.Scope.Thisstandardspecifiesburnresistancerequirementsformaterialsusedintheoccupantcompartmentsofmotorvehicles.S2.Purpose.Thepurposeofthisstandardistoreducethedeathsandinjuriestomotorvehicleoccupantscausedbyvehiclefires,especiallythoseoriginatingintheinteriorofthevehiclefromsourcessuchasmatchesorcigarettes.
S3.Application.Thisstandardappliestopassengercars,multipurposepassengervehicles,trucks,andbuses.
S3A.Definitions.Occupantcompartmentairspacemeansthespacewithintheoccupantcompartmentthatnormallycontainsrefreshableair.
S4.Requirements.
TheportionsdescribedinS4.2ofthefollowingcomponentsofvehicleoccupantcompartmentsshallmeettherequirementsofS4.3:Seatcushions,seatbacks,seatbelts,headlining,convertibletops,armrests,alltrimpanelsincludingdoor,front,rear,andsidepanels,compartmentshelves,headrestraints,floorcoverings,sunvisors,curtains,shades,wheelhousingcovers,engine
compartmentcovers,mattresscovers,andanyotherinteriormaterials,includingpaddingandcrash-deployedelements,thataredesignedtoabsorbenergyoncontactbyoccupantsintheeventofacrash.
[Reserved]
Anyportionofasingleorcompositematerialwhichiswithin13mmoftheoccupantcompartmentairspaceshallmeettherequirementsofS4.3.
Anymaterialthatdoesnotadheretoothermaterial(sateverypointofcontactshallmeettherequirementsofS4.3whentestedseparately.
AnymaterialthatadherestoothermaterialsateverypointofcontactshallmeettherequirementsofS4.3whentestedasa
[jff[h0cclpantCompartmentAirSpace.wirn)
)RiiN(WADtiERiNa询心咖仙SEPAfiATELY
AbHERFhlGE^TERIFACE
«!亍Mitwiahl«t«d利
COMPOSITE
■*cuthere
MILLIMETERS(mm)
OccupantCampartmenrAir
AllDliTkerisronBrnMUIkmerers-(irim)
compositewiththeothermaterial(s.
MaterialAhasanon-adheringinterfacewithmaterialBandistestedseparately.PartofmaterialBiswithin13mmoftheoccupantcompartmentairspace,andmaterialsBandCadhereateverypointofcontact;therefore,BandCaretestedasacomposite.ThecutisinmaterialCasshown,tomakeaspecimen13mmthick.
S4.3(aWhentestedinaccordancewithS5,materialdescribedinS4.1andS4.2shallnotburn,nortransmitaflamefrontacrossitssurface,atarateofmorethan102mmperminute.TherequirementconcerningtransmissionofaflamefrontshallnotapplytoasurfacecreatedbycuttingatestspecimenforpurposesoftestingpursuanttoS5.
(bIfamaterialstopsburningbeforeithasburnedfor60secondsfromthestartoftiming,andhasnotburnedmorethan51mmfromthepointwherethetimingwasstarted,itshallbeconsideredtomeettheburn-raterequirementofS4.3(a.
Conditions.
Thetestisconductedinametalcabinetforprotectingthetestspecimensfromdrafts.Theinteriorofthecabinetis381mmlong,203mmdeep,and356mmhigh.Ithasaglassobservationwindowinthefront,aclosableopeningtopermitinsertionofthespecimenholder,andaholetoaccommodatetubingforagasburner.Forventilation,
ithasa13mmclearancespacearoundthetopofthecabinet,tenholesinthebaseofthecabinet,eachhole19mmindiameterandlegstoelevatethebottomofthecabinetby10mm,all
locatedasshowninFigure1.
Priortotesting,eachspecimenisconditionedfor24hoursatatemperatureof21°C,andarelativehumidityof50percent,andthetestisconductedunderthoseambientconditions.
ThetestspecimenisinsertedbetweentwomatchingU-shapedframesofmetalstock25mmwideand10mmhigh.TheinteriordimensionsoftheU-shapedframesare51mmwideby330mmlong.Aspecimenthatsoftensandbendsattheflamingendsoastocauseerraticburningiskepthorizontalbysupportsconsistingofthin,heat-resistantwires,spanningthewidthoftheU-shapedframeunderthespecimenat25
mmintervals.AdevicethatmaybeusedforsupportingthistypeofmaterialisanadditionalU-shapedframe,
widerthantheU-shapedframecontainingthespecimen,spannedby10-milwiresofheat-resistantcompositionat25mmintervals,insertedoverthebottomU-shapedframe.
Abunsenburnerwithatubeof10mminsidediameterisused.Thegasadjustingvalveissettoprovideaflame,withthetubevertical,of38mminheight.Theairinlettotheburnerisclosed.
Thegassuppliedtotheburnerhasaflametemperatureequivalenttothatofnaturalgas.
Preparationofspecimens.
Eachspecimenofmaterialtobetestedshallbearectangle102mmwideby356mmlong,whereverpossible.Thethicknessofthespecimenisthatofthesingleorcompositematerialusedinthevehicle,exceptthatifthematerial'sthicknessexceeds13mm,thespecimeniscutdowntothatthicknessmeasuredfromthesurfaceofthespecimenclosesttotheoccupantcompartmentairspace.Whereitisnotpossibletoobtainaflatspecimenbecauseofsurfacecurvature,thespecimeniscuttonotmorethan13mmin
thicknessatanypoint.Themaximumavailablelengthorwidthofaspecimenisusedwhereeitherdimensionislessthan356mmor102mm,respectively,unlesssurrogatetestingisrequiredunderS4.1.1.
Thespecimenisproducedbycuttingthematerialinthedirectionthatprovidesthemostadversetestresults.Thespecimenisorientedsothatthesurfaceclosesttotheoccupantcompartmentairspacefacesdownwardonthetestframe.
S5.2.3Materialwithanappedortuftedsurfaceisplacedonaflatsurfaceandcombedtwiceagainstthenapwithacombhavingseventoeightsmooth,roundedteethper25mm.
S5.3Procedure.
(aMountthespecimensothatbothsidesandoneendareheldbytheU-shapedframe,andoneendisevenwiththeopenendoftheframe.Wherethemaximumavailablewidthofaspecimenisnotmorethan51mm,sothatthesidesofthespecimencannotbeheldintheU-shapedframe,placethespecimeninpositiononwiresupportsadescribedinS5.1.3,withoneendheldbytheclosedendoftheU-shapedframe.
(bPlacethemountedspecimeninahorizontalposition,inthecenterofthecabine
(cWiththeflameadjustedaccordingtoS5.1.4,positionthebunsenburnerandspecimensothatthecenteroftheburnertipis19mmbelowthecenterofthebottomedgeoftheopenendofthespecimen.
(dExposethespecimentotheflamefor15seconds.
(eBegintiming(withoutreferencetotheperi
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