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5thEuropeanLS-DYNAUsersConference
ComputingTechnology(2)
5thEuropeanLS-DYNAUsersConference
ComputingTechnology(2)
7a-13
7a-13
InadditiontoofferingSPARC/SolarissystemsforMCAEusers,SunMicrosystemsalsomarketsOpteron-basedserversandworkstations.TheseOpteronsolutionsofferexcellentprice/performanceforLS-DYNAsimulations,andareparticularlysuitableforclustering.Usershaveachoiceofthreeoperatingsystems:Solaris10x64;Linux(SuSEorRedHat);orWindows.Thispaperdescribesbrieflythesecomputingsystems,andshowsometypicalLS-DYNAperformancesonstandardbenarkssuchthe3-car-crashproblem.AlsocitedisaMefoscoldrollingbenark,runusingbothaSPARC/SolarisSunFireV480serveraswellasaclusterofSunLX50Xeon-basedprocessors.Sun'sclustersystemstypicallyutilizeSun'sN1GEgridengineloadmanagementsoftwaretoschedule,manage,andprioritizecomputejobs.
GRID-BASEDVIRTUALPROTOTYSIMULATIONINMCAE
Numericalsimulationofreal-worldproblemshas estandardpracticeamongmanufacturersworldwide,allowingthemtoreducecosts,meetshorttime-to-marketwindowswhileimprovingproductquality,optimizingmaterialsusage,andaddressingincreasinglystringenternmentalsafetyandenvironmentregulations.ThistypeofsimulationiscalledMCAE(mechanicalcompuidedengineering),orsometimesVirtualProductDevelopment(VPD),andtypicallyusefiniteelementysis(FEA)methods.WithSun'sGridComputing,thelatestAMDOpteronprocessor-basedserversandworkstations,SundeliveroutstandingperformanceandscalabilityforMCAE/VPDapplications,allowingmanufactures(automotive,aerospace,consumergoods,biomedical,etc.)toproducebetndsaferproductsataffordablecosts.
THEMEFOSCOLDROLLINGBENARK
ThemodelusedinthisMefosbenarkisusedforsimulationofthecoldrollingprocess.Duetosymmetry,onlyhalftheupperrollandaquarterofthestripareyzed.Therollisrotatingwithaperipheralvelocityof6.0m/sattheouterradius.Thestripinthemodelis2.4mlong,3.0mmthick,and1.0mwidebeforetherolling.Thismodellengthisprobablylargeenoughtoreachthesteady-stateconditionwhichprevailsinthecentralpartoftherealstrip,whichismuchlongerinreality.Theouterdiameteroftheworkrollis62.35mm,andthegapbetweentheworkrollsis2.6mmbeforerolling.Theworkrollismodeledasarigidsurface.Thereisabackandfronttensionappliedtothestripof235and300MPa,respectively.Thedensityofthematerialsis25timeslargerthantherealdensityforsteel,inordertospeedupthecalculations.Thefiniteelementmodelhas1,662,202nodesand580,000solidelements.
Therollingprocesstakesabout0.4seconds.Itisfoundthatthereisasteady-stateconditionrelativetotherollingsection,prevailingfromabout0.12to0.28seconds.Inthebenark,thesimulationtimeis0.01second.Therefore,theexecutiontimeofafullLS-DYNArunisapproximay30timeslongerthantheoneinthebenark.
ThefrictionalongtheslidelinebetweentherollsandtheteismodeledasCoulombfriction.Thefrictioncoefficientisassumedtobe0.07withlubricatedrolls.Young'smodulusforthetematerialisassumedtobe206GPa,andPoisson'sratioissetto0.3.TheyieldcriterionusedisvonMisesandtheassociatedflowruleisused.Variableisotropichardeningisassumed.Theeffectivestress-effectivesticstrainrelationisgivenfromlinearinterpolationbetweenthevaluesinthefollowingtable:
Strain EffectiveStress(MPa)
0.00000
9.1000+8
0.15415
1.0100+9
0.27820
1.1330+9
0.44183
1.1660+9
Thematerialisnotverystrainratesensitive.
ThisMefoscoldrollingbenarkhasbeenrunusingthreeSunsystemsthatuseSPARC/SolarisorLinux:
Clusterof16SunFireLX50–Xeon-based,withcoppergigabitEthernet
SunFire6800servers
Clusterof32SunFireV480's–Myrinetinterconnect
AllthesesystemsshowedimpressiveLS-DYNAscalabilityonthisMefoscoldrollingbenark.
Thebenarkresultsaresummarizedbelow:
SunLX50Cluster(Xeon-based),1cpupersystem
#CPU'sTotalSecondsEfficiency
1
63,130
1.0
2
32,540
0.97
4
16,286
0.97
8
9,597
0.82
12
5,925
0.89
16
5,004
0.79
SunLX50Cluster,2cpu'spersystem
4
21,560
0.67
8
12,655
0,62
12
8,482
0.62
16
6,872
0.57
24
4,816
0.55
32
3,760
0.53
SunFire6800SMP-server,24x1,200MHz
#CPU'sTotalSecondsEfficiency
4
19,771
0.89
8
10,557
0.83
12
6,684
0.87
24
3,259
0.89
SunFireV480Cluster,Myrinetinterconnect
32(6x2) 2,400 0.91
128(32x4)747 0.73
NotethatontheSunFire6800server,thebenarkwasneverrunon1cpu.Theefficiencyfigurefor4cpu'swastakenonaSunFire6800server,24x900MHz,andthenassumedtobethesamefor4cpu'sontheSunFire6800,24x1,200MHzsystem.Therestoftheefficiencynumbersforthissystemarecalculatedusingthisassumption.Thesameistruefortheclusterof32SunFire480'sthatusethesameCPU'sastheSunFire680024x1,200MHzsystem.Here,wearealsoassumingthatsingleCPUperformanceontheSunFire6800,24x1,200MHzandtheSunFireV480isidentical.
Inthiample,LS-DYNAscalesverywell,evenupto128cpu's.Ofcourse,thisexcellentscalabilitymaybeduetothesimplicityofthemodel.But,themodelcomesfromreal-worldcoldrollingapplications,andthebenarkwasnotdesignedwithscalabilityinmind.Thereismaysimilaritieswiththemodelpresentedin[1]thathasbeenusedforsimulationofthehotrollingprocess.Itisalsonoteworthythatanumberofdifferentpositionstrategieshavebeentried.Noneoftheresults,however,gaveanyrealsignificantimprovementoverthedefaultoneshowninthetablesabove.TheresultsclearlyshowedthatLS-DYNAcanbeusedinalargeclusterwithoutsufferingtoomuchfromparalleloverhead,providedthatthemodelitselfdoesnotintroduceanyloadimbalances.
SUN'SOPTERON-BASEDSERVERSANDWORKSTATIONS
SunMicrosystemsmarketsafamilyofAMDOpteron-basedlow-endserversandworkstations:
SunFireV20zserver,upto2Opteron200seriesprocessors,upto16GBmemory
SunFireV40zserver,upto4Opteron800seriesprocessors,upto32GBmemory
SunJavaWorkstationW1100z,1Opteron100seriesprocessor,upto8GBmemory
SunJavaWorkstationW2100z,2Opteron200seriesprocessors,upto16GBmemory
UsingthelatestAMDOpteronprocessors,thesesystemsofferoutstandingperformance,atcompetitiveprices,onalltheleadingMCAEandMCADapplications.TheyareespeciallyattractiveforManufacturing/MCAEorganizations,becausebenefitsinclude:
Largememorycapacityforcomplexmodelsanddatasets
High-speed3Dgraphicsforpre-andpost-processing
ChoiceofSolaris10operatingsystem,Linux,orWindows
64-bitsystemsdesignedforhighperformance,withexcellentscalability
and32-bitcompatibility.
RackedclustersmaybeassembledusingtheseSunFireV20zandV40zservers,inconfigurationsof8-,16-,and32-cpu's.Variousinterconnectoptionsareavailable:gigabitEthernet; /Myrinet;orInfiniband(Topspin,Voltaire,InfiniCon,etc.).Sun'sN1GEGridEnginesoftwareisusedforloadmanagement,toefficientlydistributecrash,metalforming,ordropimpactworkloadstotheavailablecomputingresourcesinanorganization.Sun'sCRS(CustomerReadySystems)organizationisavailabletohelpcustomersassembledesiredconfigurations.
LS-DYNAPERFORMANCEON3-CAR-CRASHBENARK
Sun'sOpteron-basedserversoffergoodfloatingpointperformanceandlargememorysupport.ClustersofthesesystemswillprovideusercellentscalabilityoncodessuchasLS-DYNA.Thefollowingtypical3-car-crashbenark(carmodelsfromFHWA/NHTSANationalCrashysisCentGeorgeWashingtonUniversity–benarkfrom ,developedbyProfessorDavidBensonofUniversityofCaliforniaatSanDiego)showsthefollowingresultsonSun'sclusterofV20zOpteron-basedservers[2004]:
--------------------------------------------------------------------------------------
CPU'sElapsedTime(hrs:min)Scalability Efficiency(%)
1
79:04
1.00
100.0
2
41:14
1.92
96.0
4
20:37
3.83
95.8
8
12:07
6.52
81.5
16
5:56
13.3
83.1
24
4:40
16.9
70.4
---------------------------------------------------------------------------------------
TheseresultswereobtainedusingaSunFireV20zMyrinetcluster(AMDOpteron248,2.2GHz),SuSELinux,inApril2004.ThelatestAMDOpteronprocessorisat2.6GHz,andweexpecttheLS-DYNAresultstoscaleandimproveaccordingly.The3-car-crashmodelciteduses794,078elements,andthesimulationtimewas150msec.ThemodelwasdevelopedbyLSTC'sMikeBurgerandProfessorDavidBensonofUCSD.
LS-DYNAscalabilityicellentonthis3-car-crashbenarkupto16cpu's,andfairlygoodevenat24cpu's.Comparingelapsedtimes,theseOpteronclusterresultsareequaltoorbetterthanotherclustersystemswithcompetitiveprocessors–atsignificantlylowercost.
GRIDCOMPUTINGINMANUFACTURING
Withincreasinglycomplexdesignsandgloballydispersedoperations,manufacturersinvirtuallyallindustriesneedeffectivecomputationaltoolstofacilitatecollaborationofmultipleteams,partners,andrs–whilegettingthemostfromtheircomputationalresources.GridComputingtechnologycanhelpbyallowingdisparatesystemstobepooledandmanagedasacommoncomputingresource.Inparticular,MCAEusersbenefitfromincreasedaccess(e.g.,usingaSunN1GE-basedportal)tocomputationalresources,whileotherdesignteamsandpartnersgetjusttheinformationtheyneed.Ultimay,GridComputingwillhelpimproveinnovation,providingtheresourcesasneededtogethigh-qualityproductstomarketquicker,whilereducingcostsandprovidingarapidreturnoninvestment.Tothisgoal,SunMicrosystemsrecentlyannouncedaUtilityComputinginitiative,whereseverallargedenters,eachofferingthousandstotensofthousandsofcpu's,canbeaccessedbycustomerstosatisfytheircomputingrequirements,onapay-as-you-gobasis.Thesedatacentersareinitiallytargetedatverticalmarketssuch
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