钣金工艺专业术语

钣金工艺业术语按基本工艺顺序：剪料：指材料经过剪板得到矩形工件的工艺程。下料：指工件经过LASER切或数控冲床冲的工艺过程。落料：指在普通冲床或他设备上使用模具加得到产品形状的工艺程。冲孔：指工件由普通冲和模具加工孔的工艺程。折弯：指工件由折弯机型的工艺过程。成形：指在普通冲床或他设备上使用模具使件变形的工艺过程。抽孔：也叫“翻边”，指在通冲床或其他设备上用模具对工件形成孔边翻起的工艺过程8、攻牙：指在工件加工出内螺纹的工艺程。扩孔：指用钻头或铣刀工件上小孔加工为大的工艺过程。沉孔：指为配合类似沉螺钉一类的连接件，在工件上加工出有锥的孔的工艺过程。11、压铆：指用冲床或油压机把压螺母、压铆螺钉或压螺母柱等紧固件牢固压接在工件上的工艺过程涨铆：指先将工件沉孔再采用冲床或油压机涨铆螺母牢固地压接工件上的工艺过程。拉母：指采用类似铆接工艺。用拉母枪把拉螺母（POP）等接件牢固地连接在工上的工艺过程。拉铆：指以拉铆枪为工用拉钉将两个或两个上工件紧密地连接在起的工艺过程。铆接：用铆钉将两个或个以上工件面对面连在一起的工艺过程，是沉头铆接，需将工件先进行沉孔。冲凸包：指在冲床或油机用模具使工件形成起形状的工艺过程。冲撕裂：也叫“冲桥”，指冲床或油压机用模具工件形成像桥一样状的工艺过程。冲印：指使用模具在工上冲出文字、符号或他印迹的工艺过程。切角：指在冲床或油压上使用模具对工件角行切除的工艺过程。冲网孔：指在普通冲床或数控冲床上用模具工件冲出网状的孔。拍平：指对有一定形状工件过渡到平整的工过程。钻孔：指在钻床或铣床使用钻头对工件进行孔的工艺过程。倒角：指使用模具、锉、打磨机等对工件的角进行加工的工艺过。校平：指工件加工前、不平整，使用其他的备对工件进行平整的程。回牙：指对预先攻有牙工件进行第二次螺牙修复的过程。贴保护膜：指使用能保工件表面的薄膜对工表面进行防护的工艺程。撕保护膜：指对工件表保护薄膜进行的清理程。校形：指对已加工成形来的工件进行调整的艺过程。热缩：指使用加热设备热风枪、烤箱）对套工件的塑胶进行紧缩工艺过程。贴标签：指把标签贴到件指定位置的工艺过。拉丝：指使用拉丝机和带对工件表面进行的种纹路处理的过程。抛光：指使用抛光设备工件表面进行光亮处的工艺过程。热处理：指为提高工件硬度进行特殊处理的艺过程。去毛刺：指对工件进行金加工过程中，用打机、锉刀等工具去除件毛边，使工件加工处光滑、平整的工艺程。氩弧焊：指工件和工件接由氩弧焊机在工件缘或接缝处焊接的工过程。其中又分为断续焊、满焊等，要在纸上标示清楚。钣钣金设计常用的它术语碰焊：又称：“点焊”，是由碰焊机将工件面对焊接连接的工艺过。植焊：指用植焊枪将植螺钉牢固地焊接在工上的工艺过程。焊接打磨：主要指采用磨机、锉刀等工具使件焊疤处光滑、平整工艺过程。前处理：指工件钣金加完成后，在喷漆或喷以前，用电解溶液对件进行除油、除锈及增加工件表面覆膜（磷化膜）并清洗的工过程。刮灰：指采用原子灰弥工件表面的缺陷如焊缝隙或凹坑的工艺过。刮灰打磨：主要指采用磨机或砂布针对刮灰的工件，进行表面抛的工艺过程。42、喷油：指用专用喷枪把油漆均地喷附于工件表面的艺过程。喷粉：指采用喷枪把粉均匀地喷涂在工件表的工艺过程。丝印：指用专用油墨渗过特别的网格在工件面形成文字或图案的艺过程。电镀：指为保护或美观件而在工件表面镀上层金属的工艺过程。氧化：指为保护或美观件而在工件表面形成化膜的工艺过程。喷砂：指通过喷砂机喷对工件表面进行处理工艺过程组装：指把两个以上的件装配在一起的工艺程。包装：指对工件进行防，便于运输的过程。断差抽形（冲模）回压抽牙（抽孔后攻牙）沙拉（沉孔）通孔扩孔enlargehole

推板导住ejectorguide自铆self-chinching

直导套

guidebush,straight[straight全周压毛边allroundburr平头拉钉set-headrivet表面处理finish

bushing]带头导套guidebush,straight{shoulderbushing}定位销dowelpin

推板导套

ejectorguidebush[ejector挂钩hook平头铆钉closed-endrivet焊接线weldline塑料固定栓fastener,plastic,push-type压合胶粘剂pressuresensitiveadhesive尼龙绑带tiewrap,nylon五金件hardware泡棉静电导片gasket,foam,贴纸labeling铍铜静电导片gasket,beck,烤漆paint圆头螺钉button-headscrew电镀plating平头螺母nutflush铭板nameplate

bushing]定位圈Locatingring锥形定位件mouldbaseslocatingelements复位杆ejectorplatereturnpin[push-backpin]限位钉stoppin[stopbutton]限位块stopblock[stoppad]定距拉杆puller[length]bolt定距拉板puller[limit]plate成形推杆formingejectorpin圆柱头推杆ejectorpinwithcylindricalhead带肩推杆shoulderedejectorpin扁推杆flatejectorpin推管ejectorsleeve推块ejectorpad平齐自铆flush,self-clinching包装packing紧固螺丝fixscrew铁材零件sheetmetalparts组装assembly塑料零件plasticparts

推件板stripperplate推杆固定板ejectorretainerplate推板ejectionplate[electorplate]连接推杆ejectortierod冲裁间隙blankingclearance模具闭合高度dieshutheight凹陷,顶针sinkmark

压力机闭合高度

shutheightOfpress压边铆钉open-endrivet插孔jack弹簧螺丝caps度thick文字,记号charactor半冲孔springslice角corner基座chassis自锁螺母nutself-clenching承座bracket轴肘式铆接togglelock承架horsing卡尺caliper下盖base打印字模stampletter去毛边deburr反面farside正面inside下料blank(blanking)去除remove量具measuringtools板规plategauge比例规proportionaldividers标准规standardgauge齿轮规geartoothgauge丁字尺t-square分线规divider;dividers钢尺steelrule工作量规workinggauge厚薄规feeler(gauge)角尺anglesquare角规anglegauge

machine冲模寿命dielife压力中心centerload冲模中心centerdie冲压方向pressingdirection送料方向feeddirection排样blanklayout搭边scrap进距feedpitch切边余量trimmingallowance毛刺burr冲裁力blankingforce弯曲力bendingforce拉仲力drawingforce挤压力extrudingforce卸料力strippingforce推件力ejectingforce顶件力kickingforce压料力pressureplateforce压边力blackholderforce毛坯blank;中性层neutralplane弯曲角bendingangle弯曲线bendingline;回弹springback相对弯曲半径relativebendingradius弯曲半径bendingradius最小弯曲半径minimumbendingradius弯曲件展开长度blanklengthbends拉伸系数drawingcoefficient胀形系数bulgingcoefficient翻孔系数burringcoefficient金属卷尺metallictape

最小冲孔直径

minimumdiameterof卡尺calipers;caliper刻度尺graduationruler块规gauge(block)量规gauge

piercing转角半径radius相对转角半径-relativeadios;相对高度relativeheight螺距规screwpitchgauge螺纹千分尺screwmicrometer

相对厚度relativethinness凸模圆角半径punchradius内径千分尺

micrometerinsidecaliper;

凸模总长punchoveralllengthinsidemicrometer内卡钳insidecaliper皮尺tape(/measure)平面规surfacegauge千分表dialindicator千分尺micrometer曲尺carpenterssquare三角尺setsquare

凹模圆角半径matrixradius凹模总长matrixoveralllength排料孔直径reliefholediameter分型面partingline水平分型面horizontalpartingline垂直分型面verticalpartingline浇注系统feedsystem主流道sprue深度千分尺

micrometerdepthgauge;分流道runnerdepthmicrometer椭圆规ellipsograph外径千分尺outsidemicrometer外卡钳outsidecaliper隙规gap(/clearance)gauge线规wiregauge斜角规bevelsquare游标卡尺verniercaliper圆规compasses折尺foldingpocketmeasure(/ruler)直尺straightedge中心规centregauge锥度规tapergauge组合角尺combinationset其它用语OTHER圆角半径filletradius双点冲床,两点压力twopointpress(金属)支撑板tiestrap基座subplate沉头孔,沉孔counterbore切断Cutting分断parting分切加工下料blanking冲孔piercing/punching切边trimming冲缺口notching冲切缝lancing

浇口gate直浇道sprue横浇道runner溢流槽overflowwell直接浇口direct[spore]gate环形浇口ringgate轮辐浇口spoke[spider]gate点浇口pin-pointgate侧浇口edgegate盘形浇口disk[diaphragm]gate潜伏浇口submarine[tunnel]gate扇形浇口fangate护耳浇口tabgate冷料穴cold-slugwell溢料槽flash[spew]groove排气槽(孔)vent(Ofmould)注射能力shotcapacity收缩率shrinkage注射压力injectionpressure锁模力clamping[locking]force成形压力mouldingpressure模内压力internalmouldpressure[cavitypressure]开模力mouldopeningforce脱模力ejectionforce抽芯力core-pulling抽芯距core-pullingdistance准下料half-blanking

最大开距

maximumdaylight[open刮光加工shaving精密下料fineblanking精整下料finishblanking突条成形beading

daylight]投影面积projectedarea冲压加工stamping(pressworking)冲床Press浮压成形embossing肋条成形ribbing鼓胀成形bluging孔凸缘加工holeflanging锥皿成形deeping卷边成形culing凸缘成形flanging压印加工coining锻粗加工upsetting压凹加工indenting引缩加工ironing旋锻加工swaging定寸加工sizing刻印加工marking侧向水平切边加工horizontaltrimming侧向冲孔加工campiercing单工序模singleoperationdies复合模compounddies级进模progressivedies无导向模openingdies导板冲模guideplatedies导柱模guidepillardies通用模universaldies专用模diesforspecialpurpose自动模automaticdies组合冲模combineddies落料模blankingdies冲孔模piercingdies切边模trimmingdies切口模notchingdies剖切模parting整修模shavingdies精冲模fineblankingdies切断模cutting-offdies弯曲模bendingdies卷边模curlingdies扭曲模twistingdies拉伸模drawingdies反拉伸模reverseredrawingdies变薄拉仲模ironingdies成形模formingdies胀形模bulgingdies整形模signdies缩口模neckingdies

块ram承块bolster冲压模具stampingdie剪应力shearstress抗剪强度shearstrength模辊dieroll切断加工cutting分断力口工parting下料加下blanking冲孔加工piercing切边加工trimming冲缺[]notching冲切缝lancing准下料加工half-blanking准冲孔加工half-punching刮光加工shaving精密下料fineblanking精整加工finishblankingV形弯曲V－bendingU形弯曲U－bendingL形弯曲L－bendin9O形弯曲O－bendingZ形弯曲Z?bending卷边加工curlin9引伸加工drawing深引伸加工deepdrawing浮压成形embossing逆向引伸reversedrawing再引伸redrawing拉张成形stretchforming冲锻成形progressivecoldforming缩颈成形necking冶间成形coldforming鼓胀成形bulging凸缘成形flanging孔凸绿成形holeflanging管材液压成形tubehydroforming压印加工coining锻粗加工upsetting引缩加工ironing旋锻加工swaging定寸加工sizing刻印加工marking侧向冲孔加工camplercing扩口模flaringdies翻边模flangingdies翻孔模burringdies冷挤压模coldextrudingdies正挤压模forwardextrudingdies反挤压模backwardextrudingdies复合挤压模compoundextrudingdies径向挤压模radialextrudingdies简易模low-costdies橡胶冲模rubber-dies钢带模steelruledies;低熔点合金模low-meltingpointalloysdies锌基合金模zincbaseddies薄板模laminateddies塑料成形模具mouldforplastics热塑性塑料模mouldforthermoplastics热固性塑料模mouldforthermosets压缩模compressionmould压注模transfermould注射模injectionmould

侧向水平切边加工horizontaltrimming中立面neturalplance中立轴线neturalaxis胚料blank加热成形hotforming引伸比drawingratio引伸率drawingrate成形极限forminglimit引伸极限比limitdrawingratio成形极限图forminglimitdiagram液压成形hydroforming挤制加工extruding回弹springback压延方向rolldirection降伏点yieldpoint降伏应力yieldstress调质压延skinpass矫直加工straighting(1eveling)加工硬化值nvalue冲头punch热塑性塑料注射模thermoplasties热固性塑料注射模

injectionmouldforinjectionmouldfor

冲孔冲头piercingpunch下料冲头blankingpunch弯曲冲头bendingpunchthermosets溢式压缩模flashmould半溢式压缩模semi-positivemould不溢式压缩模positivemould移动式压缩模portablecompressionmould移动式压注模portabletransfer固定式压缩模fixedcompressionmould固定式压注模fixedtransfermould无流道模runnerlessmould热流道模hotrunnermould温流道模warmrunnermould压力铸造模具die-castingdie模架diesets弹压导板模架diesetswithspringguideplate后导柱模架backpillar[post]sets对角导柱模架diagonalpillar[post]sets中间导柱模架centerpillar[Post]sets精冲模架fineblankingdiesets滑动导向模架slidingguidediesets滚动导向模架anti-frictionbearingdiesets

成形冲头formingpunch引伸冲头drawingpunch模块dieblock整块式模块soliddieblock窝座式模块socketdieblock共轭式模块yokedieblock镶入式模块insertdieblock模具die(t001)?冲切模具cuttingdie(t001)下料模具blankingdie(t001)冲孔模具piercingdie(t001)弯曲模具bendingdie(t001)成形模具formingdie(t001)引仲模具drawingdie(t001)复合模具compounddie(t001)连续模具progressivedie(t001)精密下料模具fineblankingdie(t001)传送模具transferdie(t001)模具寿命die(toot)life卷材coils模具闭合高度dieshutheight通用模架universaldiesets标准模架standardmouldbases工作零件workingelements定位零件locatingelements;

送料高度feedingheight(passline)材料利用率yieldratio滚轮式送料机rollerfeeder夹送式送料机gripfeeder压料卸料零件elementsforclampingand空气式送料机airfeederstripping导向零件guideelements固定零件retainingelements凸模punch凹模matrix凸凹模punch-matrix镶件insert拼块section定位销locating[gauge]pm定位板locatingplate挡料销stopping导正销pilotpin导料板stockguiderail定距侧刃pitchpunch侧刀挡块stopblockforpitchpunch始用挡料销fingerstoppingblock侧压板side-pushplate限位块limitedblock限位柱limitedpost卸料板stripperplate推件块ejector推杆ejectorpin推板electorplate连接推扦ejectortierod打杆knockoutpin顶件块kicker顶杆kickerpin卸料螺钉stripperbolt拉杆tierod托杆pressure[cushion]pin托板supporting[Pressure]plate废料切断刀scrapcutter弹顶器cushion承料板stocksupportingplate压料板pressureplate压边圈blankholder齿圈压板serratedring导柱guidepillars[post]导套guidebushes

凸轮式送料机camfeeder模具缓冲器diecushion脱料板(压料板)stripper固定式脱料板fixedstripper可动式脱料板movablestripper整块式脱料板solidstripper多件式脱料板multistripper镶入式脱料板insertstripper快速换模quickdiechange多工程模具multi－stationdie单上程模具singlestationdie模座dieset上模座upperdieset下模座lowerdieset导柱guidepost导套guidebush顶出具ejector顶出销ejectorpin辅助导柱subguidepost辅助导套subguidebush等高块stopper冲头固定板punchplate升料销(顶料销)liftpin下模固定板dieplate凸轮cam先导杆(导冲)pilotpin误送检知器misfeeder极限开关limitswitch导料板guideplate导料块guideblock导料销guidepin模具单边间隙dieclearance引伸率drawingrate桥带bridge边系带carrier压力销pressurepin模柄dieshank定位销dowelpin上模背板punchbackingplate组装专组装专业汇Assemblyline组装线Layout布置图Conveyer流水线物料板Rivettable拉钉机Rivetgun拉钉枪frontplate前板rearplate后板chassis|'∫?si|基座bezelpanel面板powerbutton电源按键导板guideplate滑板slideplate耐磨板wearplate弹压导板springguideplate钢球保持圈cage上模座punchholder[uppershoe]下模座dieholder[lowshoe]凸模固定板punchplate凹模固定板matrixplate垫板backingplate侧型芯side[slide]core螺纹型芯threadplug[threaded螺纹型环threading[threadedcavity]嵌件insert(formoulding)浇口套spruebush[spruebushing)分流锥spreader加料腔loadingchamber[transferpot]柱塞force[pot]plunger拉料杆spruepuller钩形拉料杆spruepuller,z-shaped球头拉料杆spruepullerballheaded圆锥头拉料杆spruepuller,conicalheaded

下模背板diebackingplate脱料板背板stripperbackingplate踢出销kickerpin吊钩hook固定螺丝setscrew后跟块heelblock毛头(毛边、毛刺)burr料条布置striplayout胚科布置blanklayout空坫idlestage切缝lance砂漏形切缝hourglasslance圆形切缝circularlance送料节距feedpitch直接导引directpilot间接导引indirectpilot胚料布列blanklayout侧边冲切sidecut有限元素法finiteelementmethod线架构wireframe刀具路径toolpath材料清单billofmaterial分流道拉料杆runnerpuller[runnerlockpin]支承柱supportpillar支架ejectorhousing[mouldbaseleg]

计算机辅助设计Design(CAD/计算机辅助制造

ComputerAidedComputerAided斜销anglepin[fingercam]滑块slide[camslide滑块导板slideguidestrip

anufacture(CAM)后处理postprocessor直艘数值控?DirectNumericalControl(DNC)楔紧块heel[wedge]block

计算机数值控制

ComputwerNumerical弯销dog-legcam.斜滑块angled-liftsplits

ontrol(CNC)人工程序设计manualprogramming带头导柱

guidepillar,straight[straight

自动柱式设计automaticprogrammingleaderpin]带肩导柱guidepillar,shouldered[shoulderleaderpin]

表面模型surfacemodel实体模型so1idmodel垫板shimplate墊片backupplate平垫圈flatwasherScrewdriver起子Electricscrewdriver电动起子Pneumaticscrewdriver气动起子worktable工作桌OOBA开箱检查fittogether组装在一起fasten锁紧(螺丝)fixture夹具(治具)pallet栈barcode条形码barcodescanner条形码扫仪fusetogether熔合fusemachine热熔机repair修理operator作业员QC品管supervisor课长ME制造工程师MT制造生技cosmeticinspect外观检查innerpartsinspect内部检查thumbscrew大头螺丝lbs.inch镑、英寸EMIgasket导电条T-slotT形槽toolforlathe车刀toolpointangle刀刃角toolpost刀架tosecan划线盘trimming去毛边waffledieflattening压纹效平wiper脱模钳wrench螺旋扳手analog-modedevice类模器dielifter模器argonwelding氩焊pedal踩踏板stopper阻挡器flowboard流水板hydraulichandjack油压板车forklift叉车pallet栈

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