DELL品质系统稽核中英文版

,PCBAQualityProcessAudit,,,,

,Adda'Y'totheBoxiftheProcessWasAssessed,,,,

GeneralProcess,,,,,

#,AuditCriterion,"1,2","3,4","5,6","7,8"

1.EnvironmentalandESDControl,,Enter1or0.NAmaybeavalidresponseforshadedcells.^,,,

1.1,Aretheretemperature&humiditysensorsintheManufacturingareatomonitortemperature&humidityovertime?,,,,

,"是否整個生產區域都有設置溫度及溼度感應器,以隨時監視溫溼度之變化?",SOP明确规定,,,

1.2,"Aretheredocumentedupper&lowerspecificationlimitsfortemperatureandhumiditytoassurePasteviscosity,ESD&MSDcontrol?",SOP明确规定,,,

,是否有文件規定溫度和濕度的上下限以保障錫膏粘度和ESD&MSD的控制?,SOP明确规定,,,

1.3,Isthereevidencetodemonstratethateffectiveactionwastakenwhenthetemperature/humiditywasoutsidethedefinedlimits?,SOP明确规定,,,

,是否有証据証明當溫度或濕度超出定義的极限時采取了有效的行動?,明确超出范围的ACTION,,,

1.4,"IfACGroundisusedasEarthGroundforESDpurposes,isitclearlyunderstoodthatACGroundmustbeconnectedtoagroundingrod?",,,,

,"對ESD控制,如果把交流地用作大地(EarthGround),有關人員是否理解交流地必須与接地柱相連?",示意图及相关点检知识,,,

1.5,IsESDEarthGroundimpedance(groundingrodtoearth)measuredatleastannually?,,,,

,ESD大地阻抗(接地柱到大地)是否至少每年測量一次?,,,,

1.6,Doestheabovemeasurementresultcomplywithestablishedspecifications?,,,,

,上面的測量結果与制定的規格一致嗎?,点检记录,,,

1.7,"IseitheranESDConductiveorStaticDissipativefloorinstalledintheManufacturingareas?ESDMattingalsoscores0,exceptfor7thru10.",,,,

,制造區有否裝ESD傳導或靜電耗散地板?ESD地毯也得0分;不影響7到10.,,,,

1.8,Isthereevidencethatthefloorwasinstalledusingconductiveadhesivewithcopperearthgroundingstraps?,,,,

,是否有證據顯示地板是用導電膠与接地銅相連?,,,,

1.9,Isthereevidencethattheflooriscleanedinaccordancewiththefloor/coatingmanufacturer'sspecification?,,,,

,是否有証据証明地板的清洁与地板/覆層制造商的規格一致?,"清洁后的ESD是否正常,必须有数据来证明",,,

1.10,Arefixedmaterialstorageracksforcomponents/assembliesearthgrounded?,,,,

,存放零件/組合料件之固定料架是否接地?,,,,

1.11,Doportablematerialstorageracksforcomponents/assembliesuseconductivewheelsordragchainstocontacttheESDfloor?,,,,

,"是否將存放零件/組合料件之攜帶式零件儲存架,使用傳導輪或拖鏈與ESD地板相連結?",移动的是否有接地保护措施,,,

1.12,AreallmachinesESDEarthGrounded?,,,,

,是否所有的机器都ESD接地?,必须有点检记录及LAYOUT图,,,

1.13,AretimedResistance-to-GroundtestsconductedusinganESDMetertoperiodicallyevaluateESDperformance?,,,,

,"是否定時使用ESD量測計量測對地之阻抗,以週期性地評估ESD的效能?",文件必须明确定义其范围并在点检中确认是否符合其要求,,,

1.14,Isthereevidencethatatleastfivetestsaretakenper5000squarefeetofproductionfloorspace?,,,,

,是否有證據顯示生產地板每5000平方呎至少量測五個點?,,,,

1.15,"Isthereevidenceofperiodicperformancetestingofthefloor,fixtures,andallworkandmaterialstoragesurfacesintheESDprotectivearea?",,,,

,"是否有証据顯示在ESD保護區對地板,治具,工作台及物料存儲區有周期性地進行性能測試?",文件必须明确定义且必须有可保存的点检记录,,,

1.16,AreESDprotectiveareasappropriatelymarkedandlabeled?,,,,

,是否有適當的ESD標記或標簽貼於靜電保護區?,一些区域必须明确定义ESD标记,,,

1.17,IsthereevidencethatanyoneintheESDprotectiveareaisrequiredtowearESDSmocksandtwoESDShoeStraps/ESDShoes?Note*,,,,

,"是否有證據顯示任何在靜電保護區的人員都被要求穿靜電衣,靜電腳環/靜電鞋?",至少要使用一样,,,

1.18,IsthereevidencethatanyoneseatedmustuseawiredESDstrapwhilehandlingcomponentsinadditiontoShoeStraps/ESDShoes?,,,,

,"是否有證據顯示除了靜電腳環/靜電鞋外,任何坐著的人在處理零件時必須使用靜電環?",点检记录,,,

1.19,IsthereevidencethatthechairsusedareESDsafeandaretheyinconductivecontactwiththefloor?,,,,

,"是否有證據顯示使用的椅子是靜電安全的,且它們與地板是傳導性連結的?",,,,

1.20,IsthereevidencethatShoeStraps/ESDShoesandwiredwrist/anklestrapsaretestedeachtimeESDProtectiveitemsaregarbed?,,,,

,是否有證據顯示每一次ESD保護項目的變動后靜電腳環/靜電鞋和靜電環都有被測試過?,,,,

1.21,IsthereevidencethatthematerialsusedinoperatortoolsinsidetheESDprotectiveareaESDsafe?,,,,

,是否有證據顯示在靜電保護區所使用的操作工具都是防靜電的?,,,,

1.22,IsthereevidencethatAntistatic&Staticdissipativematerial(usuallypink)isnotusedoutsidetheESDareaforcomponentstorage?,,,,

,是否有證據顯示防靜電與靜電消耗材料(通常粉紅色)沒有在靜電區以外作為零件的儲存?,,,,

1.23,IsthereevidencethatStaticShieldedmaterial(usuallygray)isusedoutsidetheESDareaforcomponentstorage?,,,,

,是否有證據顯示靜電保護材料(通常灰色)用于靜電區以外零件的儲存?,,,,

1.24,IsthereevidencethatperiodicStaticAuditsareconductedtoveritytheESDgroundingsystemdeployedintheESDarea?,,,,

,是否周期性地進行了靜電稽核來确認ESD區域的ESD接地系統完好?,,,,

2.LineSet-UpandControl,,"1,2","3,4","5,6","7,8"

2.1,"IsaForcedBoardRoutingsystemandWIPTackingsystemfullydeployedthroughoutSMT,PTHandTest?",,,,

,"是否有一個板子強制路由系統及WIP追蹤系統部署于於SMT,PTH及Test?",,,,

2.2,Areallboardstrackedthroughtheprocessbyserialnumberandisboardhistoryavailablefortraceabilitypurposes?,,,,

,所有板子都能藉由序號來追蹤整個製程?追蹤時能否獲得板子的歷史資料?,,,,

2.3,Doesthesystemverifythe'last'stepprocessedandcompareittotheexpected'last'step?,,,,

,"系統是否對最後處理的步驟進行驗証,並且與預期的最後步驟比較?",,,,

2.4,Arequalityperformanceorbuffertriggerpointsestablishedtoensuremachineshutdownshouldthelimitsbeexceeded?,,,,

,"是否品質效能或緩衝區觸發點已建立,以保證當超過限制時機器會停機?",,,,

2.5,Arelineshutdowncriteriaclearlyspecifiedforbothqualityandbufferlimitingrequirements?,,,,

,停線標准是否清楚說明品質和緩沖的限制要求?,,,,

2.6,Isthereadocumentedchecklistavailableandinusetoensuresuccessfulproductchangeover?,,,,

,是否有文件檢查表的使用以確保成功的產品變更?,,,,

3.MachineMaintenance(SelectanymachineusedinthePCBAManf.processandanswerallquestionsbelowbaseonselection),,"1,2","3,4","5,6","7,8"

3.1,IstherearecommendedSparePartslistfortheselectedmachine?,,,,

,抽查的机器有沒有建議的備用零件清單?,,,,

3.2,Areon-handstockquantitiesandminimumreorderpointssetandcontrolledusingadatabase?,,,,

,是否使用數據庫來紀錄備用零件之庫存量及安全存量?,,,,

3.3,Doestheon-handstockbalancereflectthephysicalstockquantitiesfortwosamplestaken?,,,,

,是否能夠舉兩個例子關於備用零件之庫存量之平衡控制?,,,,

3.4,AreDailyMaintenancelogskeptatthemachineandaretheyuptodate?,,,,

,机器設備的日常保養記錄挂在机器處而且都是最新的嗎?,,,,

3.5,IsaPreventativeMaintenanceSystemusedtoflagwhenperiodicPreventativeMaintenanceisrequired?,,,,

,"當需要定期性的預防保養時,有無預防保養的資料庫可使用?",,,,

3.6,IsthereevidencetodemonstratethatPreventativeMaintenancerecordsareup-to-date?,,,,

,有沒有一個証据証明預防性保養紀錄是最新的?,,,,

3.7,AreproblemdescriptionsandtheirclosurerecordedandverifiedontheDailyandPreventativeMaintenancelogs?,,,,

,問題的描述和它們的解決對策是否記錄和确認在日報和預防保養紀錄上?,,,,

4.MachineOperator(SelectanymachineoperatorinthePCBAManf.areaandanswerallquestionsbelowbaseonselection),,"1,2","3,4","5,6","7,8"

4.1,DoestheOperatorhavetheStandardOperatingProcedure(SOP)forthemachineavailabletothematalltimes?,,,,

,是否作業員身邊都有机器設備操作的SOP?,,,,

4.2,AreWIs&SOPsfreeofhandwrittenupdates?TemporaryhandwrittenupdatesareOKifsignedanddatedwithexpirationdate<48hrs.,,,,

,"作業指導書和SOP是否是打印的和最新的?如果有簽名和截止日期(小于48小時),臨時的手寫刷新也可以.",,,,

4.3,IsthereevidencethattheOperatorhasbeentrainedandcertifiedagainsttheStandardOperatingProcedurefortheMachine?,,,,

,是否有證據顯示對操作員進行過SOP的訓練和鑒定?,,,,

4.4,"DoestheOperatorknowthecontentoftheStandardOperatingProcedurefortheMachineanddotheyandfollowit?(Score1iftheoperatorhasnotmemorizedthecontents,butcanquicklyreferencetheSOPtoanswertheauditorsquestions.)",,,,

,"操作員知道机器SOP的內容?他們遵守了嗎?(如果操作員記不得內容,但稍微參考一下SOP就能回答稽核員的問題,仍得1分)",,,,

4.5,AreOperatorsrequiredtologinattheMachinestationanddoesthisprovideanautomaticverificationoftrainingstatus?,,,,

,是否要求操作員登入机器設備的平台?這個登入能否自動提供他們培訓狀況的确認?,,,,

5.PCBAInspector(selectanyinspectorinthePCBAManufacturingareaandanswerallquestionsbelowbaseonselection),,"1,2","3,4","5,6","7,8"

5.1,IstheInspectorrequiredtowearglovesorfingercotswhenhandlingboardsanddotheywearthem?,,,,

,"當檢驗員處理機板時有沒有被要求戴手套或手指套,他們戴了嗎?",,,,

5.2,DoestheInspectorhavetheIPC-610standardavailabletothematalltimes?(Score1ifacopyofIPC610isavailableinthegeneralarea.),,,,

,"檢驗員身邊是否有IPC--610的檢驗標准?(如果一個區域有一份IPC610,也給1分)",,,,

5.3,IsthereevidencethattheInspectorhasbeentrainedandcertifiedagainsttheIPC-610Standardandoncomponentidentification?,,,,

,是否有証据顯示已經對檢驗員進行了IPC610和零件識別的培訓和認証?,,,,

5.4,DoestheInspectorknowthecontentoftheIPC-610Standardandaretheyabletoreadcomponentidentificationmarkings?,,,,

,檢驗員是否知道IPC-610標准?他們是否能讀懂零件的ID符號標記?,,,,

5.5,AreOperatorsrequiredtologinattheinspectionstationanddoesthisprovideanautomaticverificationoftrainingstatus?,,,,

,"作業員是否被要求登錄入檢驗站,這是否提供一個培訓狀態的自動認證?",,,,

5.6,"Doqualityinspectorshaveaccesstosamplingplans(e.g.ANSI,MIL,ASQ)atalltimes?",,,,

,"品質檢驗員是否隨時可得抽樣計划(例如:ANSI,MIL,ASQ等)?",,,,

5.7,Doesthequalityinspectorknowthesamplingplanandswitchingrulesforincreased/decreasedsamplesizes?,,,,

,品質檢驗員知道抽樣計划和加嚴/減嚴的轉換規則么?,,,,

5.8,"Doesqualityinspectorhaveaccesstoproductspecificreferencetools,(e.g.goldenunit,templates)?",,,,

,"質檢員是否有權利用特別的工具.(如:標準樣品,模型)",,,,

5.9,Isthereevidencethatqualityinspectorhasbeentrained/certifiedinbasicqualitypracticesandstatistics/SQC?,,,,

,是否有証据顯示質檢員經過培訓認証并且具有基本的品保和統計知識?,,,,

6.ChemicalCompatibility,,"1,2","3,4","5,6","7,8"

6.1,"IsthereamastermatrixwhichoutlinestheChemicalCompatibilityforsolderwire,fluxes,fluxpens,cleaningsolutions,etc?",,,,

,"錫絲,助焊劑,助焊筆,清洁等是否有一個圖表文件描述它們的化學兼容性?",,,,

6.2,Wasastudyconductedtoassurethechemicalcompatibilityoftheconsumablesonthelistandisitavailable?,,,,

,有否作過研究來保証清單上這些消耗品的化學兼容性?研究結果可以取得嗎?,,,,

6.3,"Arespecificationsreadilyavailableforthevarioustypesofsolder,flux,cleaningagents,etc.beingused?",,,,

,"對所使用的各种焊錫,助焊劑,清洁劑等,它們的規格書是否可以容易地取得?",,,,

6.4,"AreChemicalIndustrystandardlabelingusedtoidentifyallchemicalsused,e.g.flux,alcohol,etc?",,,,

,"是否有使用化學工業標准之標簽去識別所有的化學制品,如助焊劑,酒精等等?",,,,

7.ProgrammedParts(ScoreNAifprogrammingissubcontractedtoasupplier),,"1,2","3,4","5,6","7,8"

7.1,ArerevisioncontrolledWorkInstructionsdisplayedfortheoperatorattheprogrammingstation?(Score0ifanyunsigned/undatedhandwritteninstructionsoranyhandwritteninstructionsmorethan48hrsold),,,,

,"程序燒錄站是否有版本控制的作業指導書給作業員參考?(任何沒有簽名/沒有注明日期的手寫指導書,或手寫指導書超過48小時,均得0分)",,,,

7.2,ArecomponentpartnumbersandtheirdescriptionsspecifiedonWorkInstructions?,,,,

,作業指導書上是否有元件料號和對元件的描述?,,,,

7.3,Arecomponentdescriptionssufficientlydetailedtoensurethecorrectblankcomponentisbeingused?,,,,

,元件描述是否足夠詳細以确保所用的是正确的空白元件?,,,,

7.4,Arelabelpartnumbersidentifiedandadrawing/pictureofthelabelcontentsincludedontheWorkInstructioniflabelsarerequired?,,,,

,"如果燒錄的元件需要貼標簽,作業指導書是否包含了Label料號和Label內容的圖樣/照片?",,,,

7.5,Istheorientationofthelabelonthecomponentconsistentanddoesitincludethecorrectchecksuminformationifrequired?,,,,

,燒錄零件上標簽的方向是否始統一致并且包括正确的确認信息(Checksum)?,,,,

7.6,ArepartsonlylabeledpostprogrammingwiththeprograminformationifsuchinfoisrequiredasperDell'sspecificationdrawings?,,,,

,元件是否只有在燒錄后才貼上顯示程序信息的標簽?,,,,

7.7,Isthereevidencetodemonstratethatprogrammedpartsareclearlysegregatedfromunprogrammedparts?,,,,

,是否有証据顯示已經燒錄的零件跟尚未燒錄的零件是分開放置的?,,,,

7.8,IstheMasterProgramname/numberandrevisionindicatedontheWorkInstructionsandtraceabletothecurrentPCBAr