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©SiemensLtd.,China©SiemensLtd.,China2012.AllRights2ForSuZL2useConfidedasatradeInstallationManualforJumperSAPNo:ICMOLPage1of/Transmittal,reproduction,disseminationand/oreditingofthisdocumentaswellasutilizationofitscontentsandcommunicationthereoftootherswithoutexpressauthorizationareprohibited.Offenderswillbeheldliableforpaymentofdamages.AllrightscreatedbypatentgrantorregistrationofautilitymodelordesignpatentareChenXiaoIC©SiemensLtd.,China©SiemensLtd.,China2012.AllRights2ForSuZL2useConfidedasatradeInstallationManualforJumperSAPNo:ICMOLPage1of/Transmittal,reproduction,disseminationand/oreditingofthisdocumentaswellasutilizationofitscontentsandcommunicationthereoftootherswithoutexpressauthorizationareprohibited.Offenderswillbeheldliableforpaymentofdamages.AllrightscreatedbypatentgrantorregistrationofautilitymodelordesignpatentareChenXiaoICMOLRASgd.MaLiICMOLRASgd.FrankICMOLRAMTPECA3Sgd.WuSSCXSHSgd.InstallationManualJumperLevelofTobeusedforprojectIssuingDepartment:ICMOLProjectname:SuzhouRailTransitLine2SignallingSystemProjectCustomerName:SuzhouRailTransitCompanyMaincontractor: TGMTOverviewofOverviewof©SiemensLtd.,China©SiemensLtd.,China2012.AllRights2ForSuZL2useConfidedasatradeInstallationManualforJumperSAPNo:ICMOLPage2ofSPM/expert-FormalaspectsandOverviewofOverviewof©SiemensLtd.,China©SiemensLtd.,China2012.AllRights2ForSuZL2useConfidedasatradeInstallationManualforJumperSAPNo:ICMOLPage2ofSPM/expert-FormalaspectsandqualityChangedReasonforWuFirst目Tableof12Scopeofthis3GeneralQualifiedStaff/Safety4 TransportandGeneralElectricalstatusofthe目Tableof12Scopeofthis3GeneralQualifiedStaff/Safety4 TransportandGeneralElectricalstatusoftheDealingwiththecablesRemovalofprotectioncover:Assemblytothetrain/Final5InstallationoftheJumperCableComponentOverview/LengthoftheassembledPreconditionsofdesign/Trackgeometry/CarTrainBodyConnectorHarting24Harting24 PinoutofJumpercabletrainbodyconnector©SiemensLtd.,China©SiemensLtd.,China2012.AllRights2ForSuZL2useConfidedasatradeInstallationManualforJumperSAPNo:ICMOLPage3ofDatabusinJumpercableSignalsinJumpercableViewofsocketconnectorontheJunction6Maintenanceand78ListofDatabusinJumpercableSignalsinJumpercableViewofsocketconnectorontheJunction6Maintenanceand78Listof9Listof©SiemensLtd.,China©SiemensLtd.,China2012.AllRights2ForSuZL2useConfidedasatradeInstallationManualforJumperSAPNo:ICMOLPage4of1Documents/文*latest©SiemensLtd.,China©SiemensLtd.,China2012.AllRights2ForSuZL2useConfidedasatradeInstallationManualforJumperSAPNo:ICMOLPage5ofGermanInstituteforEuropeanOn-boardControlATPcomponentofRollingSiemenscode1Documents/文*latest©SiemensLtd.,China©SiemensLtd.,China2012.AllRights2ForSuZL2useConfidedasatradeInstallationManualforJumperSAPNo:ICMOLPage5ofGermanInstituteforEuropeanOn-boardControlATPcomponentofRollingSiemenscodeTopof SIGToRSTDIN5510-Preventivefireprotectioninrailwayvehicles;levelsofprotection,firepreventivemeasuresandcertificationENRailwayapplications-Rollingstock-ProtectiveprovisionsrelatingtoelectricalhazardsDIN-VDEErectionofpowerinstallationswithnominalvoltagesupto1000*German©SiemensLtd.,China©SiemensLtd.,China2012.AllRights2ForSuZL2useConfidedasatradeInstallationManualforJumperSAPNo:ICMOLPage6ofUnionInternationaledeCheminsde*German©SiemensLtd.,China©SiemensLtd.,China2012.AllRights2ForSuZL2useConfidedasatradeInstallationManualforJumperSAPNo:ICMOLPage6ofUnionInternationaledeCheminsde2ScopeofthisDocument/ThisinstallationmanualisvalidfortheTrainguardMTJumperCablethatensurestheconnectionbetweenthebothcabsfor24V,110Vsignalsanddatabuscables(serialandEthernetcables)whichbelongsingallingsupplier’sscopeofsupply.Trainguard24Thepurposeofthisinstallationmanual2ScopeofthisDocument/ThisinstallationmanualisvalidfortheTrainguardMTJumperCablethatensurestheconnectionbetweenthebothcabsfor24V,110Vsignalsanddatabuscables(serialandEthernetcables)whichbelongsingallingsupplier’sscopeofsupply.Trainguard24ThepurposeofthisinstallationmanualistosupportspeciallytrainedandauthorisedpersonnelduringinstallationoftheTrainguardMTJumperCable.TrainguardThisdocumentispartoftheproductandmustbekeptfortheentirelifetimeoftheproduct.MakethisdocumentavailabletothestaffresponsiblefortheactivitiesWhereapplicable,insertanyamendmentssubsequentlyreceivedfromSiemensintothedocument.©SiemensLtd.,China©SiemensLtd.,China2012.AllRights2ForSuZL2useConfidedasatradeInstallationManualforJumperSAPNo:ICMOLPage7of3Thischaptercontainsgeneralsafety-relatedinformationwhichisoffundamentalimportance.Specificsafetyinformationisgivenintherelevantsections.Toavoidinjuryordamage,thesafetynotesthroughoutthisdocumentshouldbecarefullyobserved.QualifiedThisdocumentisdirectedatqualifiedandtrainedspecialistTheterm“trainedspecialiststaff”asusedinthisdocumentreferstopersonswhohaveproperknowledgeonhowtoinstallthesystemasdescribedinthisinstallationmanual.Thisstaffmustbeabletoinstallelectronic3Thischaptercontainsgeneralsafety-relatedinformationwhichisoffundamentalimportance.Specificsafetyinformationisgivenintherelevantsections.Toavoidinjuryordamage,thesafetynotesthroughoutthisdocumentshouldbecarefullyobserved.QualifiedThisdocumentisdirectedatqualifiedandtrainedspecialistTheterm“trainedspecialiststaff”asusedinthisdocumentreferstopersonswhohaveproperknowledgeonhowtoinstallthesystemasdescribedinthisinstallationmanual.Thisstaffmustbeabletoinstallelectronicequipmentinaccordancewiththerelevantstandardsandbeauthorisedbythesystemoperatortoperforminstallation.ObservethefollowingOnlycarryoutinstallationworkinsuchawaythathumansafetyisnotcompromisedorlateroperationoftheon-boardequipmentisimpairedinanyUseonlythosetools,devices,check-upmodulesandmaterialswhichareintendedforinstallation.©SiemensLtd.,China©SiemensLtd.,China2012.AllRights2ForSuZL2useConfidedasatradeInstallationManualforJumperSAPNo:ICMOLPage8ofCaution注Asqualifiedstaff,youareresponsibleforsafety.Workimproperlyperformedduringtheinstallationmayresultinseriouspersonalinjury.Donotcarryoutanyworknotdescribedintheseinstructions.Donotaltertheinstalledsysteminanyway.CheckthatthesafetyfacilitiesarefunctioningcorrectlybeforestartinganyWearprotectiveclothing,ifnecessary,particularlyspecialglovesandsteel-cappedshoes.ReporterrorsanddefectsimmediatelytotheresponsibleWhereariskofinjuryordamagecannotbetotallyruledoutintheworkdescribed,attentionisdrawntotherelevantdangersbymeansofspeciallyhighlightedsafetyinformation.Thesafetynoticesusedareclassifiedaccordingtotheseverityofthedangerandhavethefollowingsignificance.©SiemensLtd.,China©SiemensLtd.,China2012.AllRightsCheckthatthesafetyfacilitiesarefunctioningcorrectlybeforestartinganyWearprotectiveclothing,ifnecessary,particularlyspecialglovesandsteel-cappedshoes.ReporterrorsanddefectsimmediatelytotheresponsibleWhereariskofinjuryordamagecannotbetotallyruledoutintheworkdescribed,attentionisdrawntotherelevantdangersbymeansofspeciallyhighlightedsafetyinformation.Thesafetynoticesusedareclassifiedaccordingtotheseverityofthedangerandhavethefollowingsignificance.©SiemensLtd.,China©SiemensLtd.,China2012.AllRights2ForSuZL2useConfidedasatradeInstallationManualforJumperSAPNo:ICMOLPage9ofThispointsoutrequirementsresultingfromthesafetycase.Theymustbeobservedatallcosts.©SiemensLtd.,China©SiemensLtd.,China2012.AllRights2ForSuZL2useConfidedasatradeInstallationManualforJumperSAPNo:ICMOLPage10ofIndicatesapotentiallyhazardoussituationwhich,©SiemensLtd.,China©SiemensLtd.,China2012.AllRights2ForSuZL2useConfidedasatradeInstallationManualforJumperSAPNo:ICMOLPage10ofIndicatesapotentiallyhazardoussituationwhich,ifnotavoided,mayresultinminorormoderateinjury.Indicatesapotentiallyhazardoussituationwhich,ifnotavoided,couldresultindeathorseriousinjury.4Oneeuro-palletbearsuptothreepackagesofFig1Palletofupto31©SiemensLtd.,China©SiemensLtd.,China2012.AllRights2ForSuZL2useConfidedasatrade4Oneeuro-palletbearsuptothreepackagesofFig1Palletofupto31©SiemensLtd.,China©SiemensLtd.,China2012.AllRights2ForSuZL2useConfidedasatradeInstallationManualforJumperSAPNo:ICMOLPage11ofDon´tstackEachpackagecontainstheitemsforonecompletetrainset,consistingof4customizedjumpercableassemblies.4Thesecustomizedjumpercableassembliesareready-to-install.Weightofonecable:approx.6.5kg.Fig2Protectionropeofthe2Theprotectioncover(bubblewrap)ofeachplugshouldberemovedEachpackagecontainstheitemsforonecompletetrainset,consistingof4customizedjumpercableassemblies.4Thesecustomizedjumpercableassembliesareready-to-install.Weightofonecable:approx.6.5kg.Fig2Protectionropeofthe2Theprotectioncover(bubblewrap)ofeachplugshouldberemovedjustbeforeconnectingittothesocketsontheconnectorboxesofthetrain.Theprotectionropebetweentheconnectorpreventseachcablefromnotallowedover-expandingbeforeitismounted.Thereforeitmustnotberemoveduntiltheconnectorsarefinallyfixedtotheplug.Seealsoinstruction,whichisaccompanyingeachcable.Thecableshavetobestoredalwaysinhorizontal©SiemensLtd.,China©SiemensLtd.,China2012.AllRights2ForSuZL2useConfidedasatradeInstallationManualforJumperSAPNo:ICMOLPage12ofTheserialnumberofeachcableismarkedontheidentificationlabelontopofthehousingofcableend1:1Fig3Serialnumber3Note:theserialnumbershowninFig3isonlyexample,therealnumberforSuzL2willbethedifferentnumber.3©SiemensLtd.,China©SiemensLtd.,Theserialnumberofeachcableismarkedontheidentificationlabelontopofthehousingofcableend1:1Fig3Serialnumber3Note:theserialnumbershowninFig3isonlyexample,therealnumberforSuzL2willbethedifferentnumber.3©SiemensLtd.,China©SiemensLtd.,China2012.AllRights2ForSuZL2useConfidedasatradeInstallationManualforJumperSAPNo:ICMOLPage13ofTheJumperCableisdeliveredindesignedinthebendedDonotover-expandthecable,thiswilldisturbthecableandthewarrantywillbeTransportand1.)BendingofRemovaloffixationofcableendsnotuntilconnectingtowardsplugsonbothsides2.)AllowedTolerancesforCablesnotmountedifcarbodycarbodytolerancesinConnectorXmmFig4WarninglabelAfteropencaseinspection,theequipmentdeliveredmustberepackedinitsoriginalpackagingandstoredundertheagreedconditionsuntilitsinstallationaboardthevehicle.Duringtransportationandoffloading,theequipmentmustbehandledwithAllequipmentdeliveredhastobeunpackedattheTransportand1.)BendingofRemovaloffixationofcableendsnotuntilconnectingtowardsplugsonbothsides2.)AllowedTolerancesforCablesnotmountedifcarbodycarbodytolerancesinConnectorXmmFig4WarninglabelAfteropencaseinspection,theequipmentdeliveredmustberepackedinitsoriginalpackagingandstoredundertheagreedconditionsuntilitsinstallationaboardthevehicle.Duringtransportationandoffloading,theequipmentmustbehandledwithAllequipmentdeliveredhastobeunpackedattheinstallationsitewithappropriatecaretoavoidanypossibledamage.Acarefulvisualcheckoftheunpackedunitsshouldmakesurethattherespectivedeviceiswithoutanyvisibledamage,butbyrespectingthebending.TheJumpercableis2thetrainsofSuZhouLine2with©SiemensLtd.,China©SiemensLtd.,China2012.AllRights2ForSuZL2useConfidedasatradeInstallationManualforJumperSAPNo:ICMOLPage14ofTc=trailercarwith=automaticMp=motorcarwith*Semi-permanentdrawM=motorcarwithoutGeneralRespecttheregulationsfortheTc=trailercarwith=automaticMp=motorcarwith*Semi-permanentdrawM=motorcarwithoutGeneralRespecttheregulationsforthepreventionofindustrialaccidentsandthesafetyElectricalstatusoftheMakesurethattheelectricalconnectionitselfandtheelectricalconditionofthevehicleallowstoconnecttheplugs.LiftthejumpercablesoutofthetransportpackageDonotpullortearthecablesorplugsovertheDealingwiththeDonotbend,pressorstretchthelinesduringtransportationandassembly!Aprotectionropeprovidesappropriateprotectionagainstover-expanding.Thereforetheropemustnotberemoveduntiltheconnectorsarefinallyfixedtotheplug.Seealsoinstruction,whichisaccompanyingeachcable.Alsotheminimumbendingradius(410mm)hastobe410 RemovalofprotectionTheprotectioncover(bubblewrap)ofeachplugshouldberemovedjustbeforeassemblyandconnectiontotheplugofthejunctionbox.©SiemensLtd.,China©SiemensLtd.,China2012.AllRights2ForSuZL2useConfidedasatradeInstallationManualforJumperSAPNo:ICMOLPage15of55CheckingvehicleBeforeassemblingthecableithastobeassuredthatthedistancebetweentheconnectorboxes(wheresocketsaremounted,donotexceedthelengthofx±20mminneutralposition.Seealsoinstruction,whichisaccompanyingeachcable.x±Ifthedistanceissmallerorbiggerthanthat,thepositionoftheseconnectorboxeshastobecorrectedresp.readjusted.Fig5Checkofthedistanceoftheplugsbefore5AssemblytoCheckingvehicleBeforeassemblingthecableithastobeassuredthatthedistancebetweentheconnectorboxes(wheresocketsaremounted,donotexceedthelengthofx±20mminneutralposition.Seealsoinstruction,whichisaccompanyingeachcable.x±Ifthedistanceissmallerorbiggerthanthat,thepositionoftheseconnectorboxeshastobecorrectedresp.readjusted.Fig5Checkofthedistanceoftheplugsbefore5AssemblytotheAssemblypositionaccordingtoSIEMENSThereisnodefaultpositionfortheparticularcableendsspecified.Itcanbeassembledinbothwayswithoutlimitation.FixbothconnectorhousingsSIEMENSguidelines.socketsandscrewittightlyaccording©SiemensLtd.,China©SiemensLtd.,China2012.AllRights2ForSuZL2useConfidedasatradeYInstallationManualforJumperSAPNo:ICMOLPage16ofItisstronglyrecommendedtoremovetheprotectionropenotuntilitisproperlycrewedtowardsthesockets.Theropeislongenough,thatthecablecanbeconnectedtotheirplugs.AfterassemblyofthejumpercabletheremainingclearancefromlowestpointofthecablejackettoTORshouldbebetweenZ.ZFinalScrewsofplugareSealingsarepropermountedandProtectionropeisRemainingclearancetoTORis©SiemensLtd.,China©SiemensItisstronglyrecommendedtoremovetheprotectionropenotuntilitisproperlycrewedtowardsthesockets.Theropeislongenough,thatthecablecanbeconnectedtotheirplugs.AfterassemblyofthejumpercabletheremainingclearancefromlowestpointofthecablejackettoTORshouldbebetweenZ.ZFinalScrewsofplugareSealingsarepropermountedandProtectionropeisRemainingclearancetoTORis©SiemensLtd.,China©SiemensLtd.,China2012.AllRights2ForSuZL2useConfidedasatradeInstallationManualforJumperSAPNo:ICMOLPage17of5InstallationoftheJumperCableTheJumperCableisdeliveredfixedtogetherwithtwoconnectors.Astheconnectorsaresealed,openingoftheconnectorsisnotpossible.JumperAdditionallydeliveredItemsfortheJunctionBox(per:©SiemensLtd.,China©SiemensLtd.,China2012.AllRights2ForSuZL2useConfidedasatradeInstallationManualforJumper5InstallationoftheJumperCableTheJumperCableisdeliveredfixedtogetherwithtwoconnectors.Astheconnectorsaresealed,openingoftheconnectorsisnotpossible.JumperAdditionallydeliveredItemsfortheJunctionBox(per:©SiemensLtd.,China©SiemensLtd.,China2012.AllRights2ForSuZL2useConfidedasatradeInstallationManualforJumperSAPNo:ICMOLPage18ofManufacturerCode/HANHPRHarting:09400248HAN108DDHarting:09161088CrimpContactHarting:0915000CrimpContactHarting:0915000Q CodeJumperCableTbdmmofcable(measuredoutsideofthe2HartingHAN24 HartingHAN4tbd SiemensOrderNumber:tbd( tbd LengthoftheassembledFig6Lengthoftheassembledjumpercable6PreconditionsofCar©SiemensLtd.,China©SiemensLtd.,China2012.AllRights2ForSuZL2useConfidedasatradeYDistancebetweenconnectorsonjunctionboxbetweenthecars(nominal)Distancebetweenconnectorsonjunctionboxbetweenthecars(mininal)DistanceLengthoftheassembledFig6Lengthoftheassembledjumpercable6PreconditionsofCar©SiemensLtd.,China©SiemensLtd.,China2012.AllRights2ForSuZL2useConfidedasatradeYDistancebetweenconnectorsonjunctionboxbetweenthecars(nominal)Distancebetweenconnectorsonjunctionboxbetweenthecars(mininal)Distancebetweenconnectorsonjunctionboxbetweenthecars(maximal)InstallationManualforJumperSAPNo:ICMOLPage19ofMin.curveradiusonminverticalcurve(inAllshieldedcables(especiallyalldatacommunicationlines)shallbeconnectedtothejumpercableconnectorinadirectwayinsidethejunctionboxes(withoutbreakslikeWagoClamps).TheshieldingprincipleoftwodifferentpotentialisalreadyrespectedbytheassembledJumperCable:theshieldinginsidetheJumperCableisonlyconnectedtoonesidetorespecttheequalizationcurrent.ThereforetheshieldingofthedatacablesshallbeconnectedinallJumperCables,asspecifiedinchapter1.2of[InterfaceSpecificationRST-TrainguardMTOBCU].Theunshieldeddistanceshallbeasshortaspossible.©SiemensLtd.,China©SiemensLtd.,China2012.AllRights2ForSuZL2useConfidedasatradeInstallationManualforJumperSAPNo:ICMOLPage20ofLCouplinglength(pivot-Allshieldedcables(especiallyalldatacommunicationlines)shallbeconnectedtothejumpercableconnectorinadirectwayinsidethejunctionboxes(withoutbreakslikeWagoClamps).TheshieldingprincipleoftwodifferentpotentialisalreadyrespectedbytheassembledJumperCable:theshieldinginsidetheJumperCableisonlyconnectedtoonesidetorespecttheequalizationcurrent.ThereforetheshieldingofthedatacablesshallbeconnectedinallJumperCables,asspecifiedinchapter1.2of[InterfaceSpecificationRST-TrainguardMTOBCU].Theunshieldeddistanceshallbeasshortaspossible.©SiemensLtd.,China©SiemensLtd.,China2012.AllRights2ForSuZL2useConfidedasatradeInstallationManualforJumperSAPNo:ICMOLPage20ofLCouplinglength(pivot-DistancebetweencarendsDistancebetweencarendsDistancebetweencarendsZMin.heightofcableabove(inanycaseZ>=BDistancebogiecentretofittingpointofjumper(+/-DistanceHorizontalbetweenbothjumperjackcentreDistanceHorizontalbetweenbothjumperjackcentreDistanceHorizontalbetweenbothjumperjackcentreYHeightofjumperjackcentreaboveCDistancebetweencarendandbogieTrainguardMTSideforjumpercableFigShieldingprincipleofdatacablesinthejunctionbox–side7-FigShieldingprinciplejunctionboxtop8-©SiemensLtd.,China©SiemensLtd.,China2012.AllRights2ForSuZL2useConfidedasatradeInstallationManualforJumperSAPNo:ICMOLPage21ofTrainguardMTSideforjumpercableFigShieldingprincipleofdatacablesinthejunctionbox–side7-FigShieldingprinciplejunctionboxtop8-©SiemensLtd.,China©SiemensLtd.,China2012.AllRights2ForSuZL2useConfidedasatradeInstallationManualforJumperSAPNo:ICMOLPage21ofTrainBodyConnectorHarting24Harting24TheconnectorhousingneedstobefixedontheJunctionBoxbyM6Fig9SizeofHarting24Harting24©SiemensLtd.,China©SiemensLtd.,China2012.AllTrainBodyConnectorHarting24Harting24TheconnectorhousingneedstobefixedontheJunctionBoxbyM6Fig9SizeofHarting24Harting24©SiemensLtd.,China©SiemensLtd.,China2012.AllRights2ForSuZL2useConfidedasatradeInstallationManualforJumperSAPNo:ICMOLPage22ofFig10PanelCutFig113DViewofHarting2411Harting24HPR©SiemensLtd.,China©SiemensLtd.,China2012.AllRights2ForSuZL2useConfidedasatradeInstallationManualforJumperFig10PanelCutFig113DViewofHarting2411Harting24HPR©SiemensLtd.,China©SiemensLtd.,China2012.AllRights2ForSuZL2useConfidedasatradeInstallationManualforJumperSAPNo:ICMOLPage23ofPinoutofJumpercabletrainbodyconnectorFig12PinoutfromtheconnectorontheJunctionBox(seenfromthe©SiemensLtd.,China©SiemensLtd.,China2012.AllRights2ForSuZL2useConfidedasatradeInstallationManualforJumperPinoutofJumpercabletrainbodyconnectorFig12PinoutfromtheconnectorontheJunctionBox(seenfromthe©SiemensLtd.,China©SiemensLtd.,China2012.AllRights2ForSuZL2useConfidedasatradeInstallationManualforJumperSAPNo:ICMOLPage24ofPinoutofthecableConnector,crimp1rd–;bk–;wh–;ye–Pinconnectionsareshieldedandgroupedby6coresasindicatedbycolorabove,every6pinsineachgroupshouldhavehassamevoltage,e.g.with24Vorwith110V.Cablewithdifferentvoltageshouldnotinonegroupwhichdividedbyeachcolorabove.66NotconnectedwiresshallbeThefollowingpinshavetobe©SiemensLtd.,China©SiemensLtd.,China2012.AllRights2ForSuZL2useConfidedasatradeInstallationManualforJumperSAPNo:ICMOLPage25ofDatacables120Ohms(pinsD.1,D.3,D.4)120Ohms(pinsD.1,D.3,D.4)1D.1D.1D.3D.32D.1D.1D.3D.334D.4D.4D.5D.55D.4D.4D.5D.56789PinoutofthecableConnector,crimp1rd–;bk–;wh–;ye–Pinconnectionsareshieldedandgroupedby6coresasindicatedbycolorabove,every6pinsineachgroupshouldhavehassamevoltage,e.g.with24Vorwith110V.Cablewithdifferentvoltageshouldnotinonegroupwhichdividedbyeachcolorabove.66NotconnectedwiresshallbeThefollowingpinshavetobe©SiemensLtd.,China©SiemensLtd.,China2012.AllRights2ForSuZL2useConfidedasatradeInstallationManualforJumperSAPNo:ICMOLPage25ofDatacables120Ohms(pinsD.1,D.3,D.4)120Ohms(pinsD.1,D.3,D.4)1D.1D.1D.3D.32D.1D.1D.3D.334D.4D.4D.5D.55D.4D.4D.5D.56789DatabusinJumperInjumpercable,itcontains3RS422cable(2forHMI1Ethernetcable(forradio)farITF,1for 2SignalsinJumperInjumpercablefollowing27kindsofsignalareinclude.Foreachkindofsignal,2wiresareusedforbothcabrespectively.Sothe54pinsoutofthetotal60pinsshowninTable1willbeusedforfollowingkindsofsignal,and6pinsforspare.16©SiemensLtd.,China©SiemensLtd.,China2012.AllRights2ForSuZL2useConfidedasatradeInstallationManualforJumperSAPNo:ICMOLPage26ofDatabusinJumperInjumpercable,itcontains3RS422cable(2forHMI1Ethernetcable(forradio)farITF,1for 2SignalsinJumperInjumpercablefollowing27kindsofsignalareinclude.Foreachkindofsignal,2wiresareusedforbothcabrespectively.Sothe54pinsoutofthetotal60pinsshowninTable1willbeusedforfollowingkindsofsignal,and6pinsforspare.16©SiemensLtd.,China©SiemensLtd.,China2012.AllRights2ForSuZL2useConfidedasatradeInstallationManualforJumperSAPNo:ICMOLPage26of1+24V(24Vnear2+U_Far_Cab(24Vfar3456789Datacables100Ohms(pinsD.5)100Ohms(pinsD.5)Signalcables(pins(pinsViewofsocketconnectorontheJunctionFig13PinoutfromtheconnectorontheJunctionBox(seenfromtheoutsideofthejunction©SiemensLtd.,China©SiemensLtd.,China2012.AllRights2ForSuZL2useConfidedasatradeInstallationManualforJumperSAPNo:ViewofsocketconnectorontheJunctionFig13PinoutfromtheconnectorontheJunctionBox(seenfromtheoutsideofthejunction©SiemensLtd.,China©SiemensLtd.,China2012.AllRights2ForSuZL2useConfidedasatradeInstallationManualforJumperSAPNo:ICMOLPage27ofLEONI-no.:CustomizedJumperCableLEONIElocabOuterNom.41Min.Bending410Approx6.5kgincludingconnectorsdependingontheTechnicaldataofthe©SiemensLtd.,China©SiemensLtd.,China2012.AllRights2ForSuZL2useConfidedasatradeInstallationManualforJumperSAPNo:ICMOLPage28ofOperating70°CRated30Technicaldataofthe©SiemensLtd.,China©SiemensLtd.,China2012.AllRights2ForSuZL2useConfidedasatradeInstallationManualforJumperSAPNo:ICMOLPage28ofOperating70°CRated30Multi-coreinsulatedhybridcopper10x6coresof10x 3databuscables2x2x0.5mm²120 2x2x0.5mm²1Ethernetcables2x2x0.38mm²100 2x2x0.38mm²HAN24 HAN108DD-GoldplatedFlameresistanceEN50265-2-1/IEC60332-1EN50265-2-1/IEC60332-1BiologicalresistanceEN60721-3-5,class5B2EN60721-3-55B2ChemicalresistanceEN60721-3-5,class5C2EN60721-3-55C2FluidresistanceEN60721-3-5mclass5F3EN60721-3-5m5F3Mineraloil,EN50264-2,ChapterEN50264- Sun<=1120W/M²<=1120W/M²Mechanicalresistanceice<=15mm,<=7,5<=15mm,<=7,5Mechanicalresistancestones<=15mm,<=20<=15mm,<=202©SiemensLtd.,China©SiemensLtd.,China2012.AllRights2ForSuZL2useConfidedasatradeInstallationManualforJumperSAPNo:ICMOLPage29of2©SiemensLtd.,China©SiemensLtd.,China2012.AllRights2ForSuZL2useConfidedasatradeInstallationManualforJumperSAPNo:ICMOLPage29of6MaintenanceandService维护和保CleaningisrecommendedwiththeByrespectingtheconditionsgivenbytheThejumpercableshavetobeinspectedateachinspectioninterval,atleastaftereach3months(each1monthforvisualcheck).3()Thejumpercableshavetobeexchangedafteraperiodof8years(=technical6MaintenanceandService维护和保CleaningisrecommendedwiththeByrespectingtheconditionsgivenbytheThejumpercableshavetobeinspectedateachinspectioninterval,atleastaftereach3months(each1monthforvisualcheck).3()Thejumpercableshavetobeexchangedafteraperiodof8years(=technicallife8ThefollowingsequencehastobeobservedforremovaloftheJumper1.Shut-downSwitch-offelectricalconnectionofvehicleandconnectors,especiallyswitchoffbothOBCU’s(OBCU_ATP,OBCU_ITF) 2.ProtectionSecurejumpercablewithprotectionropebetweenthecableglancesagainstover3.Removalofopen
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