质量管理--Valeo2710大工具

1、VALEO 10 Tools deployment2012,2012 I 2,Customer Voice :,Valeo Quality System tool-box is good and we see the added value of Special Product & Process Characteristics (SPPC), RAISE, Supplier Quality Step Up (SQSU). But you must ensure : Teams understand and execute these tools Deployment consistently

2、 between sites and regions Speed of execution is the same between sites / regions The tools are in your culture You get results,TO SATISFY US: Good Quality, Right Quantity, Perfect Launch, Launch must be perfect and a breakthrough.,2012 I 3,10 Tools coming from 5 AXES,Our System A complete toolbox W

3、ith a focus on ourmanufacturing sites. Which of our tools will we focus on to control our operation, projects, suppliers in a standardway. site by site?,2012 I 4,10 Tools. Starting with Basic Attitude,QRQC (All),Basic Attitude,Line QRQC VPS 2.5.2,APU QRQC VPS 2.5.2,Plant QRQC VPS 2.5.2,Safety QRQC I

4、P 1.2,Warranty QRQC CI 3.14,Project QRQC CI 3.6,Supplier QRQC SI 4.1.1 / 2,Logistics QRQC VPS 2.5.2,2012 I 5,10 Tools Conditions to Produce Quality,QRQC (All),5S (VPS 2.1.1) Work Instructions / Operator Certification Zero Rework Stop Scrap Change Control (4M Matrix),Basic Attitude,Conditions to Prod

5、uce Quality,We are as weak as our weakest Operation, Project, Supplier.,Sweep Away Sort & Organize Spotless & Inspect Standardize Sustain & Progress,2012 I 6,10 Tools Conditions to Produce Quality,QRQC (All),5S Work Instructions / Operator Cert. (IP 1.5) Zero Rework Stop Scrap Change Control (4M Mat

6、rix),Basic Attitude,Conditions to Produce Quality,We are as weak as our weakest Operation, Project, Supplier.,2012 I 7,QRQC (All),5S Work Instructions / Operator Certification Zero Rework Stop Scrap Change Control (4M Matrix),Basic Attitude,Conditions to Produce Quality,We are as weak as our weakest

7、 Operation, Project, Supplier.,Rework not under control Rework out of process under control Rework in process - under control 100% rework elimination,10 Tools Conditions to Produce Quality,2012 I 8,10 Tools Conditions to Produce Quality,QRQC (All),5S Work Instructions / Operator Certification Zero R

8、ework Stop Scrap (VPS 2.5.2) Change Control (4M Matrix),Basic Attitude,Conditions to Produce Quality,We are as weak as our weakest Operation, Project, Supplier.,2012 I 9,10 Tools Conditions to Produce Quality,QRQC (All),5S Work Instructions / Operator Certification Zero Rework Stop Scrap Change Cont

9、rol (CI 3.9) (4M Matrix),Basic Attitude,Conditions to Produce Quality,We are as weak as our weakest Operation, Project, Supplier.,Defining level of required communication and validation (Valeo, Suppliers and Tier II) Minimum requirement Perfect 4M Application required,2012 I 10,10 Tools Built in Qua

10、lity / Anticipation,SPPC Man. (VPS 2.5.1) / Project (CI 3.10.3) Launch Control (FDPR) Standardization Committee / Technical Committee PFMEA check on Genba,Built in Quality / Anticipation,We are as weak as our weakest Operation, Project, Supplier,Special Product & Process Characteristic Project Manuf

11、acturing Supplier,2012 I 11,10 Tools Built in Quality / Anticipation,SPPC - Manufacturing / Project Launch Control (FDPR (CI 3.9) Standardization Committee / Technical Committee PFMEA check on Genba,Built in Quality / Anticipation,We are as weak as our weakest Operation, Project, Supplier,Full Day P

12、roduction Run Assure process readiness on time Safety, Quality, Efficiency - Supply PV,2012 I 12,10 Tools Built in Quality / Anticipation,SPPC - Manufacturing / Project Launch Control (FDPR) Standardization Committee / Technical Committee PFMEA check on Genba,Built in Quality / Anticipation,We are a

13、s weak as our weakest Operation, Project, Supplier.,Integral part of Raise - managing and controlling robust standards Standardization Committee is at Product Group Level Owning the standards Technical Committee is at Development Center Level Applying the standards VTES in Manufacturing sites,2012 I

14、 13,10 Tools Built in Quality / Anticipation,SPPC - Manufacturing / Project Launch Control (FDPR) Standardization Committee /Tech. Committee (CI 3.12) PFMEA check on Genba (TQ 5.4),Built in Quality / Anticipation,We are as weak as our weakest Operation, Project, Supplier.,Creating a culture of obser

15、vation with a San Gen Shugi mindset Owned by Site General Management Managing detection of risk to safety and product Quality,2012 I 14,10 Tools are,QRQC (All),5S Work Instructions / Operator Certification Zero Rework Stop Scrap Change Control (4M Matrix),SPPC - Manufacturing / Project Launch Control (FDPR) Standardization Committee / Technical Committee PFMEA check on Genba,Basic Attitude,Conditions t