焊接工艺评定[17页]

1、（委托检验）此仅为焊接工艺评定报告。一个完整的报告应是焊接工艺WPS和其对应的工艺评定。因此请更改封面为“阀门密封面堆焊工艺及评定”；并在报告中加上此评定报告所对应的焊接工艺（WPS）。 使其成为一个完整文件。(Entrusted inspection)检 验 报 告（副本）The report of inspection (copy)报告编号code： DCHP0001 委托单位：Entrusting unit: 成都迪川科技发展有限公司 Chengdu Dichuan technology development Co.Ltd 样品名称：sample name： 阀门密封面堆焊试样 The

2、 valve surfacing welding sealing surface samples 项目名称：project name： 阀门密封面堆焊工艺评定检验The surfacing procedure qualification inspection of valve sealingsurface 报告日期：report date： 2011年6月 四川省特种设备检验研究院The special equipment inspection institute of Sichuan province四川 成都Sichuan，Chengdu说 明 Instructions一、 本检验报告仅对

3、送检样品负责。The inspection report is just responsible for inspection sample二、 本检验报告涂改、增删无效，未加盖检验单位印章无效。The inspection report is invalid, automatically alter, not the inspection unit seal is invalid三、 送检单位若对本检测报告有异议，可在收到报告之日起十五日内，提出复核申请，逾期不受理。If those units this inspection report any, available to receive

4、 the report within 15 days of the date of application for review, and puts forward is not accepted 四、 本检验报告及本检验机构名称未经许可不得用于产品标签、广告、商品传单等。The name of the inspection report and inspection agencies without permission shall not be used for product labels, advertising, advertising products and assessment

5、, etc. 五、本检验报告一式两份，正本交送检单位，副本由检验机构存档。The inspection report is induplicate，the original is sent to those units，the inspection authority keep the copy .四川省特种设备检验研究院。The special equipment inspection institute of Sichuan province地 址Address：成都市东风路二段北二巷4号Chengdu Dongfeng road two sections of north2lane4邮政

6、编码Postal code ：600061 电话Telephone四川省特种设备检验研究 The special equipment inspection institute of Sichuan province 检 验 报 告（副本） The report of inspection(copy) 报告编号Report code：DCHP0001 委托单位Entrusting unit：成都迪川科技发展有限公 Chengdu Dichuan Technology Development Co., Ltd用户地址Customer address: 四川成都 Sich

7、uan Chengdu 联系电话:Telephone:样品名称Sample name:堆焊试板 Welding test plate试样编号Sample code: DC04样品来源Sample source： 抽查 用户送样介 质Medium： /规 格Specification : / 材 质Material：ASTM A350 LF2（基Base material）+ STELLITE6（堆overlay）公称工作压力nominal operating temperature：/ 设计温度design temperature：/检验依据 Inspection s

8、tandards：ASTM A388、ASTM E-165、 API 6D、ASTM E92、NACE MR 0175/ISO15156、ASTM E415、AP16D、ASME IX、GB/T 226-1991GB/T 13298-1991、 ASTM A370检验结果与结论The results and conclusions：符合委托conform to entrust。注：1.本检验报告仅对检验样品负责。2.本检验报告涂改、增删无效，未加盖检验单位印章无效。3.本检验报告复印件无效。notes：1. The inspection report is just responsible f

9、or inspection sample2. The inspection report is invalid, automatically alter, not the inspection unit seal is invalid3. The inspection report is invalid for copy检 验Inspected by：审 核Reviewed by：签 发Signature： 日 期Date：技术负责人Technical leader: 检验专用章Special stamp for inspection:四川省特种设备检验研究The special equipm

10、ent inspection institute of Sichuan province委托检验项目表Entrusted inspection items form试样编号Sample Code：DC04 报告编号 Report Code：DCHP0002序号Serial number检验、检测项目Inspection and testing items依据标准Standard结 论Conclusion备 注Notes1超声波检测Ultrasonic testing ASTM A388合格Qualified2渗透检测Penetrant testing ASTM E-165合格Qualified

11、3硬度检测Hardness testing API 6D；ASTM E92；NACE MR 0175/ISO15156符合委托是符合委托，还是标准要求，还是川东北项目的要求？请检查、修改！Conform to entrust4化学分析Chemical analysis ASTM E415；AP16D；ASME IX；NACE MR 0175/ISO15156符合委托Conform to entrust5金相检测Metallographic analysis GB/T 226-1991GB/T 13298-1991符合委托Conform to entrust6机械性能试验Mechanical t

12、esting ASTM A370符合委托Conform to entrust以下空白The following is blank检验Inspected by： 日期Date审核Reviewed by： 日期Date:Page17of15成都迪川科技发展有限公司Chengdu Dichuan Technology Development Co., LtdWelding procedure specification（WPS）焊接工艺规程WPA NO： DCHP0001-1REV NO:K1DATE:2011.6.20Name of project项目名称：钨极氩弧焊ASTM A350 LF2+

13、STELLITE6/ ASTM A350 LF2+ STELLITE6 GTAM OverlayName of part零件名称：评定试样 samples of assessmentWelding process(es)焊接方法：GTAMTYPE(s)型式： Manual手动 Semi- auto半自动 Auto自动BASE METALS 母材（ DCR-51）Specification. Type and Grad 规格型号等级为: ASTM A350 LF2Thickness Ranger 厚度范围Base Metal母材 Groove 坡口焊缝:300x300x38mmWELD JION

14、T 焊接接头形式（ DCR-49）FILLER METALS 填充金属（ DCR-52）Spec. No.（SFA）规格编号 :SFA A5.21ASW No.等级No.ERCoCr-A GB No.ERCoCr-ASize of filler Metal 填充金属尺寸3.2mmWeld Meter焊缝金属Thickness Range of Filler metals 熔敷金属厚度：3.2t5POSITION 焊接位置（ DCR-53）Position of Groove 坡口的位置(平焊/F)Welding Progression （Up、Down）焊接方向（向上、向下）不适用N/APOS

15、TWELD HEAT TREATMENT 焊后热处理（ DCR-55）Temperature温度 63514Times 保温时间1h/in.出炉空气中冷却PREHEAT 预热（ DCR-54）Preheat Temp 预热温度 25050Interpass Temp 层间温度Max 300Prcheat Maintance 预热保持方式 火焰或电阻加热器Burner with Gas or Electric Resisitance HeaterTECHNIQUE技术（ DCR-56）String or Weave Bead 直行或摆弧：摆弧/ Weave BeadSingle or Multi

16、ple pass单道焊或多道焊：多道焊/Multiple passWELDING PARAMETERS焊接参数 (DCR-57)层数Pass NO焊接方法Process焊材Electrode焊材直径（size）接线方式 Connection Type电流大小（A）currentVolts电压（V）喷嘴直径 nozzle diameter氩气流量 (L/min)Argon gas flow焊接速度（cm/min） Welding speed 1GTAWERCoCr-A3.2mm直流正接1201802030613mm8106122GTAWERCoCr-A3.2mm直流正接1201802030613

17、mm810612WORK REQUESTION操作要求：1. welding surface need to machining, roughness can be up to 6.3，and keep clean . Rust ，oil and etc are not allowed .If the surface of work piece have stomata, crack, porosity, shrinkage defects ，the welding can be done after trimming repairing welding焊件表面需以机械加工，粗糙度6.3以上即

18、可，并保持清洁，不得有铁锈、油污等。若工件表面有气孔、裂纹、疏松、缩孔等缺陷时，应先补焊修整后，才能进行堆焊。2. Each layer of welding scraps must be c leaned up and the face of surfacing welding must be cleaned up, and 100% for VT, PT and UT inspection.每层的焊接残渣必须清理干净，焊接堆焊面必须清理干净，并且100%进行VT、PT和UT检验 PREPARED BY编制REVIEWED BY审核APPROVED BY批准DATE 日期DATE 日期DAT

19、E 日期Welding Procedure Qualification Records （PQR）焊接工艺评定记录（ DCR-57）PQR NO：DCHP0001-2REV NO:K1DATE:2011.6.20Name of project项目名称：钨极氩弧焊ASTM A350 LF2+ STELLITE6/ ASTM A350 LF2+ STELLITE6 GTAM OverlayName of part零件名称：评定试样 samples of assessmentWPS NO/Rev. No：焊接程序编号/修订号： DCHP0001-1K01Welding process(es)焊接方法

20、： GTAMTYPE(s)型式： Manual手动 Semi- auto半自动 Auto自动BASE METALS 母材（ DCR-51 ）Specification Type and Grad 规格型号等级为: ASTM A350 LF2Thickness Ranger 厚度范围Base Metal母材 Groove 坡口焊缝:300x300x38mmWELD JOINT 焊接接头形式（ DCR-49）FILLER METALS 填充金属（ DCR-52）Spec. No.（SFA）规格编号SFA A5.21ASW No.等级 ERCoCr-A GB No. ERCoCr-ASize of

21、filler Metal 填充金属尺寸3.2mmWeld Metal焊缝金属Thickness Range of Filler metals 熔敷金属厚度：4 Test Report No检验报告编号：DC-HJ-ZL-01POSITION 焊接位置（ DCR-53）Position of Groove 坡口的位置平焊1GWelding Progression （Up、Down）焊接方向（向上、向下）不适用N/APOSTWELD HEAT TREATMENT 焊后热处理（ DCR-55）Temperature温度 63514Times 保温时间1.5h/in.出炉空气中冷却PREHEAT 预热

22、（ DCR-54）Preheat Temp 预热温度 25050Interposes Temp 层间温度Max 300Preheat Maintained 预热保持方式 火焰或电阻加热器Burner with Gas or Electric Resistance HeaterTECHNIQUE技术（ DCR-56）String or Weave Bead 直行或摆弧：摆弧/ Weave BeadSingle or Multiple pass单道焊或多道焊：多道焊/Multiple pass焊接参数 welding parameter层数Pass NO焊接方法Process焊材Electrode

23、焊材直径（size）接线方式 Connection TypeAmps电流（A）Volts电压（V）喷嘴直径 nozzle diameter氩气流量 (L/min) Argon gas flow焊接速度 Welding speed （cm/min）1GTAWERCoCr-A3.2mm直流正接130256mm9102GTAWERCoCr-A3.2mm直流正接130256mm910Guide Bend Test 导向弯曲试验 Report No试验报告编号; DCHP0008Specimen NO 试样号Type of Bend 弯曲类型Results 结果Remarks 目测结果CDCW01侧弯

24、Side Bend合格 Accepted无可见裂纹 No defect was observedCDCW02侧弯 Side Bend合格 Accepted无可见裂纹 No defect was observedCDCW03侧弯 Side Bend合格 Accepted无可见裂纹 No defect was observedCDCW04侧弯 Side Bend合格 Accepted无可见裂纹 No defect was observedHardness Test 硬度试验 Report No试验报告编号; DCHP0005Specimen NO 试样号Test Location 试验位置Hard

25、ness 硬度（HV10）Conclusion 结论DC04堆焊层surfacing layer427合格 Accepted热影响区heat affected zone243合格 Accepted母材base metal242合格 AcceptedDeposit Analysis 堆焊层化学成分试验 Report No试验报告编号; DCHP0009材料牌号CMnSiPCrSWFeNiMoCoERCoCr-A1.20.21.20.00829.80.0094.52.42.20.01余量Rest ofTENSILE AND IMPACT TEST RECORD 理化试验报告 Report No试验

26、报告编号; DCHP0007b/Mpas/MpaAs (%)(%)冲击试验AK/J48549025026522233032规定值 Specification-18-4616/20冲击试验的规定值和实测值均应有单个值和平均值。请修改。Visual Test 目视检验：No Visible Crackles and Air Holes. OK无可见裂纹和气孔.合格NDT Results 无损探伤结果：PT；UT OK液体渗透探伤合格；超声波探伤合格Test Report No 检验报告编号：DCHP0004、DCHP0003Macrograph Examination of Welding Joi

27、nt焊接接头宏观检验：Overlay and Base Metal have good fusing，and no visible weld defects堆焊层与母材熔合完好，未见明显焊接缺陷： Test Report No 检验报告编号：DCHP0006Welders Name 焊工姓名：刘效东/liuxiaodong Welders Stamp No.焊工鉴号：TS6JCTU02838Tests Conducted by 试验支持人：干兵Laboratory Test Record No.试验记录编号：DCHP0001-3Test Place 试验地点：四川省特种设备检验研究院。The

28、special equipment inspection institute of Sichuan provinceWe certify that the statements in this record are correct and that the test welds were prepared，welded and tested in accordance with the requirements of：ASTM A388、ASTM E-165、 API 6D、ASTM E92、NACE MR 0175/ISO15156、ASTM E415、AP16D、ASME IX、GB/T

29、226-1991、GB/T 13298-1991、 ASTM A370 Code,兹证明以上所列各项记录无误，并且所有试片之准备、焊接以及试验均完全符合ASTM A388、ASTM E-165、 API 6D、ASTM E92、NACE MR 0175/ISO15156、ASTM E415、AP16D、ASME IX、GB/T 226-1991、GB/T 13298-1991、 ASTM A370 规范的要求。PREPARED BY编制REVIEWED BY审核APPROVED BY批准DATE 日期DATE 日期DATE 日期焊接质量记录WELDING QUALITY RECORD程序文件号

30、DCR-50Customer用户:成都迪川科技发展有限公司Chengdu Dichuan Technology Development Co., Ltd Record记录号;DCHP0001-3Project No 项目号Welding procedure qualification焊接工艺评定Part Name产品型号名称Welding test plate焊接试板Drawing No零件名称图号DCCDBHP04Part No 零件流水号DC04Base metal No母材牌号ASTM A350 LF2WPS No焊接工艺规程编号DCHP0001-1Type of welding施焊方式

31、Manual手工 Semi- auto半自动 Auto自动Machinery No.焊机编号DCSB-2011-04Solder Type No.焊机型号TIG-500Welding description焊接描述;Preheat预热Base metal 母材Preheating Fashion预热方式Temperature温度（）Preservation time保温时间（h）局部 整体3001h层数Pass NO焊接方法Process焊材Electrode焊材直径（size）接线方式Amps电流（A）Volts电压（V）喷嘴直径 Nozzle diameter氩气流量 Argon gas

32、flow (L/min)焊接速度 Welding speed （cm/min）1GTAWERCoCr-A3.2mm直流正接130256mm9102GTAWERCoCr-A3.2mm直流正接130256mm910PWHT 焊后热处理Heat Treatment Fashion热处理方式Temperature/温度Preservation time/h保温时间局部 整体6351Visual目视检查; （No visible crackles and air holes， OK） 无可见裂纹和气孔，合格不合格，描述Thickness of overlay堆焊层厚度:4mmInspector 检验员;

33、 Worker；Date日期： Date日期：超声波检测报告The report of UT 报告编号 Report Code： DCHP0003委托单位Entrusting：成都迪川科技发展有限公司Chengdu Dichuan Technology Development Co., Ltd零件名称Part name焊接试板Welding test plate试样编号Sample codeDC04材料MaterialASTM A350 LF2+ STELLITE6焊接方法Welding method钨极氩弧焊GTAM热处理状况Heat treatment condition635（1H）检测

34、标准StandardASTM A388探伤表面粗糙度Roughness of examination1.6检测比例Detection ratio见下图 See below检测部位Testing site见下图See below 检测条件及工艺参数Detection conditions and Process parameters仪器型号Instrument modelPXUT-3300探头型号Probe models 2.5P 20Z耦合剂Coupling agent机油 Oil 表面补偿Surface compensation 4Db检测方法Detection method 纵波反射法 W

35、ave reflection method 试块型号Try piece of model CS-检测灵敏度Detection sensitivity 3.2扫查方式Scanning mode 全方位 All-round 检 测 部 位 及 缺 陷 情 况Inspection site and defects conditions检测部位编号Inspection site number检测尺寸 Inspection size（mm）缺陷编号Defects number缺陷埋藏深度（mm）Defects buried Hidden depth（mm）缺陷尺寸(mm)Defects size（mm）

36、缺陷高度(mm)Defects height（mm）缺陷类型Defect type缺陷波反射区域Defects wave Reflection area评定级别Assessment level备注Notes探伤面Test surface见下图See below0000000此部分请找专业人员填写。全填 0 不正确！/检测部位图： The figure of inspection site:300300区域为UT检测区域检测日期Inspection Date:检验人员/技术资格/时间Inspection personnel/technical qualifications/time: 审核人员/

37、技术资格/时间The review personnel/technical qualifications/time: 渗透检测报告The report of PT 报告编号Report Code： DCHP0004委托单位Entrusting：成都迪川科技发展有限公司Chengdu Dichuan Technology Development Co., Ltd工件名称Workpiece name ：焊接试板Welding test plate 试样编号Sample codeDC04工件规格Workpiece specification300mm*300mm工件材质Workpiece mater

38、ialASTM A350 LF2+ STELLITE6坡口型式Groove type/焊接方法Welding method手工 manual 热处理状况Heat treatment condition/检测比例Detection ratio见下图 See below 预清洗方法precleaning method溶剂清洗 Solvent cleaner 观察方法Observation method日光下目视 Sunlight visual 后清洗方法post cleaning method擦洗Scrubbing原检测标准Original inspection standard/原检测比例Ori

39、ginal detection ratio/检测标准Inspection standardASTM E-165验收等级Acceptable levelISO10423 PSL（3G）乳化剂施加方式Method of adding emulsifier-水压水温Water pressure、temperature-去除方法Removal method擦除 Erase 干燥方法Dry method自然干燥 Natural drying 检测条件及工艺参数Detection conditions and Process parameters渗透检测方法Method of PT溶剂去除型着色法 Col

40、oring 渗 透 剂Penetrating agentHG-3显 像 剂Imaging agentHG-3乳 化 剂Emulsifying agent-清 洗 Cleaning agentHG-3渗透剂施加方式Method of adding penetrating agent喷 Spray乳化时间Emulsification time-Min显像剂施加方式The method of adding imaging agent喷 Spray渗透温度Penetration temperature温度Temperature：26渗透时间Penetration time10min干燥温度dry te

41、mperature温度Temperature ：26 干燥时间Dry time5min显像时间Imaging time 7min灵敏度校验试块Sensitivity of calibration coupon镀铬试块Chrome plated test blocks 检测部位及缺陷情况Inspection site and defects conditions检测部位编号Inspection site code检测尺寸（mm）Inspection size缺陷编号Defects code缺陷痕迹尺寸（mm）Defects trace size缺陷类型Defects type 评定级别Asses

42、sment level备 注Notes探伤面Test surface见下图See below0000此部分请找专业人员填写。全填 0 不正确！/检测部位图： The figure of inspection site:300300方形区域为PT检测区域300 x 300 Square area for PT testing area检测日期inspection date:检验人员/技术资格/时间Inspection personnel/technical qualifications/time: 审核人员/技术资格/时间The review personnel/technical qualif

43、ications/time: 硬度检测报告 The report of hardness testing 报告编号 Report Code：DCHP0005试样编号Sample Code：DC04测量仪器型号Measuring instrument model TT100测量仪器编号Measuring instrument codeWL358主体材质Main materialASTM A350 LF2+ STELLITE6热处理状态Heat treatment state635（1H）检测标准Inspection standardAPI 6D；ASTM E92；NACE MR 0175/ISO

44、15156硬度单位Hardness unitHV10位置position堆焊层Overlay热影响区HAZ母材Base Material测点point表层Surface底层Bottom左L中M右R左L中M右R左L中M右R左L中M右R硬度Testing result434430427428430423245243244245246245测点示意图Sketch ：结论Analysis results：符合委托Conform to entrust。检验Inspected by： 日期Date：审核Reviewed by： 日期：Date：金相分析报告The report of Metallograp

45、hic analysis 报告编号Report Code ：DCHP0006分析仪器型号Analysis instrument model 601大型工件金相检查仪Large scale workpiece metallographic checking 分析仪器编号Analysis instrument code/腐蚀方法Corrosion method 4硝酸酒精4Nitric acid alcohol抛光方法Polishing method机械Machinery 执行标准Carried standardGB/T 226-1991GB/T 13298-1991试样编号sample code

46、：DC04主体材质Main materialASTM A350 LF2+ STELLITE6热处理状态Heat treatment state /取样分析部位示意图Sampling analysis parts schemes:见附图See the appended drawings. 一、 宏观检验Macro inspection：来样堆焊区域经冷酸蚀后目测观察The surfacing welding area of samples carry out visual observation after cold acid erosion。堆焊层与木材熔合完好，未见明显焊接缺陷，见下页（图一

47、）Hardfacing layer and wood are in good fusion condition, have no obvious welding defects, see the below figure1。二、 金相分析Metallographic analysis：在堆焊区域横截面上进行金相分析In the cross section of surfacing area carry out metallographic analysis。堆焊区低倍下形貌，见下页（图二）The feature of surfacing area in the low power lens s

48、ee the blow figure 2。结论Analysis results：符合委托Conform to entrust。检测Inspected by 日期Date：2011年06月审核Reviewed by 日期Date：2011年06月 金相分析Metallographic analysis（图一Figure1） Overlay Base Material金相分析Metallographic analysis（图二Figure2）理化试验报告PHYSICAL AND CHEMICAL TEST REPORT报告编号Report Code： DCHP0007委托单位Entrusting：成都迪川科技发展有限公司Chengdu Dichuan Technology Development Co., Ltd 试样编号Sample Code：DC04送检数量Quantity of inspection2热处理规范Specification of heat treatment635（1H）仪