基于PLC物料拾取装置的设计【含CAD图纸、说明书、三维模型】
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含CAD图纸、说明书、三维模型
基于PLC物料拾取装置设计说明书
基于PLC物料拾取装置的设计【说明书
基于PLC物料拾取装置的
基于PLC物料拾取装置设计
基于 PLC 物料拾取装置的设计
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The design of material pickup device based on PLCLiu xin Ya introduced a concurrent engineering, agile manufacturing and sophisticated production, and other advanced manufacturing technology and the characteristics of the development of machine tools in the portfolio of applications, how to deepen and extend the application of specific measures.In the machine tool industry, with the social demands of the continuous improvement of products, along with the growing competition in the market to meet user requirements, including the improvement of product quality, shorten production cycles, reduce costs, improve service and win market has become a breakthrough. In order to achieve this goal and win market, it should be the introduction of modern and advanced manufacturing technology: concurrent engineering, agile manufacturing and sophisticated production, in order to promote the development of combination machine.Concurrent Engineering is also known as concurrent engineering, integrated, parallel to optimize product design and its related processes (including manufacturing and support) system approach, which guide the product development staff began to consider a product from concept to design to the demise of throughout the life cycle of all the factors, including quality, cost, programming and user needs.Concurrent Engineering is the first to shorten product development cycles as a means to develop. Products will be characterized by the development, production engineering involved in the acts broken down into a series of tasks, such as market analysis, design, process design, production plans and equipment purchases, processing, quality assurance, testing and after sales service. These sub-tasks as far as possible and consider synchronous parallel to achieve improved design to shorten the cycle and improve quality, reduce costs, optimize the design purpose. It stressed that integrated, coordinated and parallel, namely: (1) management, design, production, and service of all project-related personnel and product information integration as a whole, and stressed that all relevant departments and the interests of the overall goal line (2) to the establishment of a competent and reasonable charge of the project personnel structure of the working group coordinated management model, by the Working Group in the ministries responsible for project elements, and the promotion of the coordination of tasks, (3) parallel processing stages of the work. According to the project in the different tasks of the linkages between the different ministries mandate of the elements of the work process can be completely overlap or duplication. In accordance with these principles, formulate a reasonable, and optimize the work plan, and the location in which the necessary settings assessment, the Working Group by the project implementation so that all sub-tasks in parallel, to move forward in an orderly manner, so as to ensure the smooth implementation of the whole project .According to the traditional methods of work, the work of the various stages in a row serial. In such a product development approach, divorced from each other at various stages, are not related, resulting in increased design error, and difficult to discover such a design rework, to lengthen the development cycle, adding to the costs.Parallel working methods used, the process will be integrated with parallel consideration, the work can be carried out duplication. Problems can be promptly coordinate the changes so that the follow-up stage left to increase the difficultyocorrection And costs. Thus, the application of concurrent engineering can significantly shorten the product development cycle, reduce costs, it is suitable for the development of professional portfolio machine.Concurrent engineering methods will be applied to product development, the effect was very significant. March 1997, Beijing Institute of Aviation Technology with a motorcycle design and manufacturing plants to sign the 6-crank machine project contract for delivery end of the year, and the requirements of machine tools in the past quite different. In the project using a concurrent engineering approach, in parallel, cross-operation , greatly reducing the design, manufacture period, the successful completion of the tasks.Parallel development of the combination of machine specific methods are:(1) the establishment of a multi-composed of professionals to develop working groups. By the Working Group of the specific part of the implementation of the project, members of the Working Group in collaboration division of duties, timely and coordinated in order to achieve optimization of the design. Such as a machine tool demand in the clamping fixture parts to the process of floating, if separate consideration from the mechanical structure to meet this requirement more difficult, complex structure of the fixture. Later, with the hydraulic design of electrical control and coordinate, control procedures proposed amendments to change the order clamping action, adjusting the hydraulic pressure of solutions to meet the requirements of the clamping.(2) in the formulation of programmes, the signing of the contract stage, on the preliminary identified a number of standard components.(3) Multiple Multi-accreditation programme. Machine Tool Technology in determining the overall programme, key components in the overall design process, many times by the Solidworks committee to review the design plan, and put into production before the user in the design plan joint trials. Thus, from the design to take into account the beginning of a process design, tooling design, manufacturing, assembly and other downstream various stages of debugging problems that may arise, thus greatly reducing the number of design changes Rated meet user requirements, to achieve design best.(4) a design pre-release method. Machine overall plans in a formal drawing ago, has been released in stages set by the main structure and the major components of data, process design, tooling design can be carried out ahead of schedule. In the design of the machine tool to determine some components such as fixtures, tools such as the coordination of size, and at the same time began to design and tool fixture, and, also identified slider, mobile workstations and other components, these components have the choice as far as possible Standard components, in the design of its operation will be completed. And the overall design of the various components such as fixtures, and timely coordination between the tool, linked to changes in the size of each other timely coordination so that the size of other relevant drawings are promptly corrected.(5) components in the design of the processing cycle can be long specific parts such as folders, such as casting stereotypes as soon as possible to advancing the process design, production.(6) completion of the various components of a design, process design and ready to enter the production stage. Therefore, the various components of the parts is in the workshop, parallel processing.Adopt this approach, the Working Group 4 were used only four weeks time on the part of generic components such as the slider, mobile platforms and power first went into operation at the same time, the completion of the mechanical design of the machine and outsourcing of orders. Machine tool production process, the various components in the Beijing Institute of Aviation Technology Association, and several manufacturers at the same time. In the machine, installation and debugging, but also several machine at the same time, through these work, and machine tools for the timely delivery of valuable time.Agile manufacturing in the United States of the Caspian Sea, the 21st century manufacturing strategy in the report of a new manufacturing paradigm. After development, the United States lacocca Institute will be defined as: a company that is agile in the market for the unpredictable changes in the competitive environment in the development and prosperity of a capability, that is rapidly changing global market a rapid response capability, with the company computer network and the global production system, the market, competitors to link up in the high-quality, high-performance, low-cost, customer product configuration settings, such as user demand-driven market situation demonstrated a capability. Characterized by the flexible production technology, flexible organization management and professional skills of the staff have integrated into a coordinated, interconnected systems, in order to achieve the strategic goal of reunification, the same industry in different enterprises through joint infrastructure links, past life-and-death competition will become friendly and cooperative competition, thereby changing market faster response. Therefore, this technology is suitable for the development of professional portfolio machine.(1) promote the Agile first modular products, reflected in the composition of the machine is in the machine tool components and the standardization of serialization. Crankshaft Machine Tool in the development and design, can greatly shorten the design cycle, the application of concurrent engineering is a factor, large number of standard components, the application of common components is a key element.(2) In the Agile Manufacturing, must reflect the people and organizations is the most valuable asset. In the production of large quantities, people are always Solidworks solution as manufacture and sale of the crux of the problem, and in Agile Manufacturing, the best use of people is the key to solve the problem, technology is only a method or means. Therefore, the need for the Project Working Group organizational model advocated hard working, give full play to their initiative.Sophisticated production is the United States in the 1990s, Japans Toyota Motor Corporation summed up production management methods on the basis of summing up by the production. It stressed that by improving the production of enterprises in the management of the activities, including the efficiency of various activities and cost accounting, to achieve the fastest speed of response to the market, the lowest cost of production, the optimal product design to design and Manufacturing of products needed by the market. Its features are user-God, a people-centred, as a means to streamline, to zero defect goal.This paper is based on the machinery design and machinery principle and the 3d drawing software and related knowledge and theory, by collecting relevant data of sewing machine and reading the related literature books and referring to the sewing machine in the tailor shop, first of all, design the main parts institutional model of the sewing machine, secondly use the Solidworks 3D drawing software to conduct the part modeling which was designed well, and then conduct assembly design which the parts was built, get the corresponding assembly model, finally conduct movement simulation to the corresponding assembly model. Can be seen from the above analysis, and advanced manufacturing technology in the Beijing Institute of Aviation Technology Portfolio machine has been developed in a number of applications, but still need to further deepen and extend the application. In later work, Should pay attention to the following aspects:(1) Working Group on the further implementation of the project model, a responsibility to the people, by the use of concurrent engineering group responsible for the completion of the way from the machine tool technology programme to design, manufacture, testing and delivery of the work of the staff at the same time strengthen the knowledge and skills training, keep track machine tool industry at home and abroad combination of the latest developments.(2) market changes and the development of pre-study plan at the same time maintain close ties with users, users who regularly visit provides its users with quality after-sales service, and equipment operation and understanding of user needs, in order to improve the design.(3) high-quality products to win customers. Machine Tool in the development portfolio, in addition to enhancing the sense of quality, the new technology, the application of new technology in the market is also an important means. Now users generally require machine efficiency, flexibility, and adapt to small quantities and variety of processing. Portfolio Tool to enhance the efficiency of production and increase in the design should be cutting speed, the use of advanced tools, centralized processing consider three aspects.(4) attention to the development of products can be reconstructed so as to achieve the structure of modular machine. In the design, the use of group technology, and promote common machine combination of the development and application of functional modules, can be flexible coordinates NC unit model.(5) the application of agile manufacturing technology, the establishment of an effective Union dynamic virtual forms of cooperation. Further strengthen and outsourcing of production plants and factories, HS cooperation. Make full use of existing community technology, information equipment and personnel resources, strong - strong alliance, complementary advantages, the use of the virtual company model to expand our production capacity.(6) In combination with the design of machine tools to further promote the production of computer and information network technology applications. Promote the application of CAD technology, the realization of a map designed to establish CAD / CAM / CAPP works Design environment.(7) to further strengthen Solidworks cooperation and exchanges and enhance my portfolio in the machine tool industry and the status of visibility, at the same time actively explore new markets and customers. Efforts should be made to explore the international market, such as the Toyota Motor Co., Japans exports to the body of the cars engine of vertical CNC machining deep hole biaxial deep hole drilling machine, I have a combination of machine to enter the international market and made a good start.基于PLC的物料拾取装置的设计基于PLC的物料拾取装置是综合了计算机、控制论、机构学、信息和传感技术、人工智能、仿生学等多学科而形成的高新技术，是当代研究十分活跃，应用日益广泛的领域。工业机器人由操作机(机械本体)、控制器、伺服驱动系统和检测传感装置构成，是一种仿人操作，自动控制、可重复编程、能在三维空间完成各种作业的机电一体化自动化生产设备。特别适合于多品种、变批量的柔性生产。它对稳定、提高产品质量，提高生产效率，改善劳动条件和产品的快速更新换代起着十分重要的作用。机械手是模仿着人手的部分动作，按给定程序、轨迹和要求实现自动抓取、搬运或操作的自动机械装置。在工业生产中应用的机械手被称为工业机械手”。生产中应用机械手可以提高生产的自动化水平和劳动生产率:可以减轻劳动强度、保证产品质量、实现安全生产；尤其在高温、高压、低温、低压、粉尘、易爆、有毒气体和放射性等恶劣的环境中，它代替人进行正常的工作，意义更为重大。因此，在机械加工、冲压、铸、锻、焊接、热处理、电镀、喷漆、装配以及轻工业、交通运输业等方面得到越来越广泛的引用。 机械手的结构形式开始比较简单，专用性较强，例如某台机床的上下料装置，是附属于该机床的专用机械手。随着工业技术的发展，制成了能够独立的按程序控制实现重复操作，适用范围比较广的“程序控制通用机械手”，简称通用机械手。由于通用机械手能很快的改变工作程序，适应性较强，所以它在不断变换生产品种的中小批量生产中获得广泛的引用，随着工业自动化程度的提高，工业现场的很多易燃、易爆等高危及重体力劳动场合必将由机器人所代替。这一方面可以减轻工人的劳动强度，另一方面可以大大提高劳动生产率。例如，目前在我国的许多中小型汽车生产以及轻工业生产中，往往冲压成型这一工序还需要人工上下料，既费时费力，又影响效率。机器人应用情况，是一个国家工业自动化水平的重要标志。为此，我们把基
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