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中文控制器 具有免维护性能的SINUMERIK802D，其核心部件 - PCU （面板控制单元）将CNC、PLC、人机界面和通讯等功能集成于一体。可靠性高、易于安装。 SINUMERIK802D可控制4个进给轴和一个数字或模拟主轴。通过生产现场总线PROFIBUS将驱动器、输入输出模块连接起来。 模块化的驱动装置SIMODRIVE611Ue配套1FK6系列伺服电机，为机床提供了全数字化的动力。通过视窗化的调试工具软件，可以便捷地设置驱动参数，并对驱动器的控制参数进行动态优化。 SINUMERIK802D集成了内置PLC系统，对机床进行逻辑控制。采用标准的PLC的编程语言Micro/WIN进行控制逻辑设计。并且随机提供标准的PLC子程序库和实例程序，简化了制造厂设计过程，缩短了设计周期。 CNC 功能 控制车床、钻铣床 可控制4个进给轴和一个数字或模拟主轴 三轴联动，具有直线插补、平面圆弧插补、螺旋线插补、空间圆弧（CIP）插补等控制方式 螺纹加工、变距螺纹加工 旋转轴控制 端面和柱面坐标转换（C轴功能） 前馈控制、加速度突变限制 程序预读可达35段 刀具寿命监控 主轴准停，刚性攻丝、恒线速切削 FRAME功能（坐标的平移、旋转、镜象、缩放） 操作单元 单色10.4 TFT显示器，彩色为选件 全功能数控键盘具有水平安装方式，和垂直安装方式 标准机床控制面板（选件） 三个手轮接口 RS232串行接口 生产现场总线接口 标准键盘接口 PC卡插槽（用于数据备份和批量生产） 操作与显示 带有8个水平软键和8个垂直软键的直观操作 对刀及刀具测量，工件坐标系测量，基本坐标偏移 MDA方式端面加工 程序段搜索运行 坐标轴锁定、快速空运行 后台编程 加工外部程序（通过串行接口） 示波器、袖珍计算器、和工件计数器 两种语言在线切换 16种语言可选择安装 在线公英制切换 机床坐标系、工件坐标系、和相对坐标系显示 加工轨迹实时显示（可辨认快速和加工轨迹） 在线帮助 有效G功能和M功能显示 坐标位置、余程以及各轴速度显示 零件编程 标准G代码编程（DIN66025）和西门子高级语言编程 ISO标准编程 车削、铣削工艺循环编程 蓝图编程 极坐标编程 程序存储器容量达340K字节 PLC 采用标准的S7-200编程语言 Micro/WIN 梯图编程 梯图在线显示 PLC远程诊断 完全汉化的PLC编程工具随机提供 随机提供PLC子程序和用于车床铣床的PLC应用程序实例 PLC的处理速度是6000步/24毫秒 40个定时器，32个计数器 数字输入输出为144 / 96 810d您是否在寻求新的发展机会，以增加您在激烈竞争中的市场份额？ -我们的专利产品，高度集成的SINUMERIK 810D将帮助您实现这一目标。 -在数字化控制的领域中，SINUMERIK 810D第一次将CNC和驱动控制集成在一块板子上。 -快速的循环处理能力，使其在模块加工中独显威力。 试一试我们的NC软件选件 - SINUMERIK 810D NC软件选件的一系列突出优势可以帮助您在竞争中脱颖而出。例如提前预测功能，可以在集成控制系统上实现快速控制。另一个例子是坐标变换功能。 - 固定点停止可以用来卡紧工件或定义简单参考点。模拟量控制控制模拟信号输出，刀具管理也是另一种功能强大的管理软件选件。 - 样条插补功能(A，B，C样条)用来产生平滑过渡；压缩功能用来压缩NC记录；多项式插补功能可以提高SINUMERIK 810D/810DE运行速度。 - 另外，温度补偿功能保证您的数控系统在这种高技术、高速度运行状态下保持正常温度。此外，系统还为您提供钻、铣、车等加工循环。 带有更大内存和第二通道的SINUMERIK 810D标准版本 - SINUMERIK 810D提供了强大的NC功能，尤其适用于需要大内存的应用场合。 - SINUMERIK 810D集成多种功能和选件，它不仅仅局限于数控机床配套，在木加工、石材处理或包装机械等行业也有广阔的应用前景。经过技术改进的SINUMERIK 810D有力地推动NC市场向前发展。 840dSINUMERIK 840D数字NC系统用于各种复杂加工 - 我们突出的产品SINUMERIK 840D，它在复杂的系统平台上，通过系统设定而适于各种控制技术。840D与SINUMERIK_611数字驱动系统和SIMATIC?7可编程控制器一起，构成全数字控制系统，它适于各种复杂加工任务的控制，具有优于其它系统的动态品质和控制精度。 -标准控制系统的特征是具有大量的控制功能，如钻削、车削、铣削、磨削以及特殊控制，这些功能在使用中不会有任何相互影响。由于开放的结构，这个完整的系统也适于其它技术如剪切、冲压和激光加工等。 - SINUMERIK 840D的突出之处在于其不断扩展的特性。 - SINUMERIK 840D强大的网络功能，使其突现现代化管理成为可能。 -例如，NC现在包括神经网络，其自学习、自优化系统使系统的调整时间大为缩短。精调也可按机床用户的要求简单自动地进行。 -另外在SINUMERIK 840D和SIMODRIVE 611的基础上，只需最少的硬件和软件投资，即可生成易于使用的仿形数字化系统。 -最大限度集成是我们的一贯作风，SINUMERIK 840D集成在与SIMODRIVE 611控制模块相同的50mm宽框架中，将SINUMERIK 840D，SIMODRIVE 611D，加上先进的SIMATIC S7系统，即为机床的自动化提供了全方位的解决方案：全数字化的系统、革新的系统结构、更高的控制品质、更高的系统分辨率以及更短的采样时间，确保了一流的工件质量。 SINUMERIK 840D：标准的数控系统适于几乎所有的应用 -它采用了当今最先进的控制概念、适用于钻削、铣削以及车削和磨削机床加工的控制。 -例如，具有数控系统和SIMODRIVE间数字通讯的车床可以达到磨床的加工精度。 强大的系统功能 -840D还可以实现许多特殊的NC功能，这在同类系统中是难以看到的。 -具体功能参见资料信息。 840di- 当今，基于工业PC的现代控制系统正越来越多地被应用于自动化工程中。配以标准的操作系统，诸如Windows NT，这些控制系统在开放性和灵活性的软硬件平台方面所起的作用正日益增长。在熟悉的PC世界中，用户可谓是轻车熟路。 - 全PC集成的SINUMERIK 840Di数控系统为您提供了一个基于PC的新潮的控制概念。得益于此概念的主要用是那些以某种方式使用了PC的场合或者使用分布式驱动和I/O的自控方案。应用领域包括木制品，玻璃，制陶，包装，贴片机，冲压机，弯曲机，以及各种机床和类似机床的机械。除了高度的软、硬件开放性，SINUMERIK 840Di的显著特点是，CNC控制控制功能与HMI功能一起都在PC处理器上运行。也就是说，可以省略传统控制系统中所需的NC处理单元。这种控制系统包含大量的标准化部件：带接口卡的工业PC机，PROFIBUS-DP，Windows NT操作系统，OPC（用于过程控制的OLE）用接口和NC控制软件。 - SINUMERIK 840Di可提供给您的还很多。特别有利的是其在SINUMERIK家庭中的地位。例如，SINUMERIK 840D与SINUMERIK 840Di的NC和PLC功能，操作者功能和机床数据是兼容的。相应的NC程序和PLC程序在这两个系统上都可运行。而且由于系统高度开放，软件应用可同样适用于两个系统。SINUMERIK 840Di是SIMATIC和SIMODRIVE自动化控制环境的一部分。 - 利用PROFIBUS-DP实现分步式配置。如今系统朝着分布式方向发展的趋势是十分明显的。而SINUMERIK 840Di的另一个重要特点就是带有位置控制的PROFIBUS-DP。這是一种用于驱动和I/O的统一的现场总线。它允许速个系统实现分布式配置。 - SIMATIC ProTool/Pro配置工具加上附属的SINUMERIK ProTool/Pro选件为您提供了特殊便利。即，用户可利用其来生成自己专用的用户界面而不必掌握额外的软件工程技能。 - 全部功能集于同一模块，实现最佳通讯。MCI板是一块PCI式的插板。该模块包含了集成的SIMATIC S7 315-2 DP PLC-CPU及用于MPI(多接口)和PROFIBUS DP接口接和I/O。可连接SIMODRIVE611通用型驱动装置。SIMATIC DP ET200模块则可作为I/O。 ShopMill-车铣加工，简便快捷- ShopMill是一种专为钻铣类加工而设计的应用软件，主要使用于中小批量生产.对于单个通道内多达5轴的立式和万能型铣床及加工中心来说，ShopMill将使得从图纸到工作的每一个环节都更加快捷，简便。从根本上提升你的加工效率ShopMill通过使用全部图形化编程界面，使程序的编制简单,快速.操作者只需按几次键，即可生成所需要的加工程序，而无需具备DIN/ISO的编程知识。 - ShopMill通过其EASYSTEP，与刀具管理，测量循环等结合使用,使得钻铣加工更加简化、明晰，再复杂的加工任务都变得易于调度、管理、诊断监视功能强。 - ShopMill还可以利用MMC103/PCU50,访问硬盘和以太网。同时，大型的模具加工程序(CAD/CAM生成的程序)也可以在上面运行。 - ShopMilll另具有PC版的软件，可安装在计算机上,进行数控加工的学习。所生成的程序可以用作部分加工程序。 ShopTurn车铣全面，性能出众- ShopTurn集ShopMill和ManualTurn的优势于一身，既适合铣削循环，又适于车销循环，是西门子公司专为车床加工用户量身定制的又一全新用于操作和编程的技术平台。由于其直接面向车床加工，编程人员无需具备专门的西门子编程知识，只需了解车床的加工工艺即可自如地按照您的要求完成工件的加工。 - ShopTurn是在ShopMill和ManualTurn的基础上开发研制的，因此同样的程序，外观及编辑语言，您将体会到流畅的操作感受。 - 针对用户的需要，利用ShopTurn软件，在主轴加工，并支持刀具管理，其配备的图表功能可用三维图形模拟显示最终完工的加工工件。 - ShopTurn在硬件上主要配SINUMERIK 810D和SINUMERIK 840D系统，可支持PCU20和PCU50，还可以利用MMC103访问硬盘和以太网。 ShopTurn另具有PC版软件，可安装在计算机上，进行数控加工的学习，所生成的程序可以用作部分加工程序。 - ShopTurn另具有PC版的软件，可安装在计算机上,进行数控加工的学习。所生成的程序可以用作部分加工程序。 Group process and the preparation process of CAPP in order of Abstract : introduced a group of GT (Group Technology) and CAPP (Computer Aided Process Planning) of the basic method. proposed PDM (Product Data Management) system as the Integrated Framework, there will be the traditional application software for AutoCAD and CAPP organically integrated, make CAPP software development platform tends unified direction. Keywords : Group of CAPP software; PDM technology Group TechnologyGroup of the so-called Group of GT (Group Technology) is to a wide variety of single pieces of small batch production of parts, according to its shape structure, technical requirements and processing methods are similar, turning parts into several groups, In each group parts elect a representative parts (it is real and it can also be imagined, However, within the group must include all parts of the processing elements), according to the representative of a typical parts of the development process in order and selected group and design a machine and process equipment, and they formed a special workshop or Section. When processing an object by changing parts of the same group when the other parts, Due to technical requirements, structure and processes are similar, they do not change the method of processing and processing equipment, and even controlling the cam, Rail and Public block, the replacement fixture not, or only slightly adjusted, it will be possible for production processing. For example, Have Opitz aspirin use classification code for the resolution of 12,031 parts structure, As shown in figure 1. The parts of a rotating body parts, L / D 115, the median is the first one; end of a stage and a threaded fastener, the median is the second two; No hole, the third digit is 0; Keyway processing needs. Therefore, the median is 4 3; four axial hole, and other elements without position, Therefore, the median is the fifth one. Group by way of organizing production parts, the first part on the structure, Process characteristics and the characteristics of the processing equipment, for a variety of parts, classification and coding, then established for each type of parts typical Gallery and Group Processing Library. Group developed parts of the processing methods are : 1) Act virtual components. In a parts group, Design of a group that will include all parts of the geometric features of virtual components. The virtual components have all tribal processing components required processing to the surface, and then by the virtual components for the design process, namely the process of the group parts of the group. 2) Composite Process Act. In part family structure to identify a mostcomplex and longest route of the parts as a representative, Then other ethnic parts on behalf of some parts of the process has not joined. access to a nation-wide components to meet the requirements of the composite processing technology line. CAPP principle existing technology based Total workThe process of data aggregation, calculation and copying repetitive work account for the total workload %60 50% add all kinds of basic data generation and document management, Process management of the total workload of 80%. Technology is the process for most of the time the president of data Total Repeat completing such work, the following questions : inefficient design, a long life cycle and high cost; Personalized dark colors, a wide variety and is not conducive to management; Design of uneven quality, difficult to achieve optimum design; Technology staff shortages and aging. CAPP not fundamentally solve these problems. Process Design and enable staff from the tedious repetition of the liberation of labor, thus devote more energy to advanced technology research and implementation. Currently, domestic and international development and practical use of CAPP systems can be divided into three types. 1) Derived CAPP system. derivatives CAPP system is built on the technology group on the basis of use similar components similar to the principle of documents generated. Part of a new process through document retrieval system has been Some parts similar to the screening process or documents to be edited and women. Variant of the computer system to keep a certain number of model (standard) process documents in the process has been on the basis of document modifications resulting in the formation of a new technical paper. 2) Creation CAPP system. Generative CAPP system is to increase input Parts of the information technology knowledge base based on the decision-making logic and manufacturing engineering, information technology automatically produce all documents, Users need not or will be slightly modified and put to use. Generative systems do not need variant of the model document only have decision-making logic and rules, the system must be pre-read parts of the detailed information, On this basis, in accordance with procedures stipulated in the rules of logic automatic generation of documents. 3) Integrated CAPP system. Integrated CAPP system is derived systems, generative systems and artificial intelligence together, the Composite years. Currently, Application of the worlds most CAPP system is derived systems. Derived CAPP system (suitable for rotational% Computer Aided Design Technology of the main mode) is shown in figure 2. CAPP trend of development of domestic enterprises in the preparation of standardized diversity CAPP caused the existing software development standards are not unified, thus leading to a CAPP software and CAD CAM software compatibility difficulties. Thus, CAPP software development platform reunification is the trend of future development trend. PDM technology as an emerging technology, Its appearance for the people to open a new line of thought. PDM systems as a framework for integration, there will be the traditional application software such as AutoCAD and CAPP organically integrated, then CAD, CAPP system is no longer isolated, as a total product development environment of organic components. PDM systems management products from the structural design of the design process and the need to have all the information, especially PDM product coding system for the structural design of the process design of a unified coding standard. Based on this series Codes can make a more smooth flow of information, design, craft staff to obtain timely him all the required information, thus ensuring the data the unity, integrity and sharing. Shell Parts drilling holes in the axial group fixture design AbstractIntroduced a Shell drilling for parts of the axial holes group fixture, using a set of eccentric drilling eccentric characteristics, V-adjustable slider attained a fixture on the drilling location of mobile sets, the fixture holes from the center for precision adjustment for a similar group fixture design and manufacture of reference. Key words : group fixture; eccentric bushings; from the center; Holes group folder with two characteristics : first, dedicated, 2 is adjustable. Fixture Design Group with special fixture design is the difference between adjustable agencies, the adjustment of components and adjusting the design of the group fixture design characteristics. the adjustable elements and the corresponding transfer Festival agencies will be reduced fixture positioning accuracy and stiffness. Therefore, It commonly used in the high-precision machining of workpieces or secondary position, and so on a, 2 This is the date the majority of the group adjustable fixture used to replace part of the design rather than adjust the design. It is rooted group fixture design process, the high positioning accuracy, high stiffness adjustment of the lack of independent innovation. Process system caused various errors (including adjustable agencies additional error) of the Comprehensive results can not satisfy the dimensional accuracy of parts to seeking. Gear reducer Block Drilling group fixture adjustable adopt eccentric drilling sets 3 and adjustable slider compound based innovation or 4 reasonable solution to the group fixture adjustable positioning accuracy and stiffness low. Part of the group analysisPart of the group analysis are shown in figure 1 is the planetary reduction gear tooth for composite parts on the map, the main size and shape and position tolerances demanded to see the tagging. The components of the F-holes 4-M6 is used to clamp motor, the motor is installed only mouth the size requirement and even distribution of symmetry in the square C Orange Taiwan. The G-holes 4-9 is used to install drive, 2-M8 is covered with screw holes, G-face meet the size requirement addition, uniform distribution, compared with the F-holes, two holes coordinates difference of 45 . According to our existing enterprise equipment load, the operator based on the lower amount of labor, Fixture reduce wear, extend the service life of purpose. 60Co decided to use the fixture to complete parts of the whole-line point-of Waterloo processes Its a process after the rocker arm in the vertical drilling or drilling on. Introduction fixture structure Fixture on the fixture structure demands a good workpiece fixturing, through, Under the drilling template to achieve relative overturned gear reducer on all holes as shown in Figure 2. Using this in the workpiece fixture before processing to request : In addition to a map of the F-4-M6 and G-4-9 . 2-M8 socket outside the rest have been good for processing. use the former to be processed in accordance with the drawings workpiece, Adjustable adjustment slider 09, 14, 24 eccentric bushings, replacing the upper and lower positioning plates, processing, first workpiece shown in Figure 2 by placing the fixture, using G face, H7 hole A benchmark for the position, limiting the components X, Y, Z-direction movement of X and Y direction of rotation five degrees of freedom, only 12 to positioning limits the angle of the workpiece positioning along the rotation axis of freedom Thus parts of the six degrees of freedom are completely six point positioning restrictions parts of the fixture is the only set position. Thread one end system, a point of positioning mandrel 06, Nut washers 04 compress the 05 components of the workpiece clamping device, loosen or tighten nuts 05, Remove the washers fixture on 04 and 01 drilling template, which can be completed quickly to the workpiece fixture. Practice proves that the This group fixture at the small error, high dimensional accuracy, achieve a workpiece fixture completed all holes processing. Design of the main components Drill sets of eccentric design Design of the main components of the eccentric drilling package design eccentric drilling is set within Cylindrical the centerline of the coincidence is not the drill. As shown in figure 3, Drill sets outside of the center within a circle with the centerline distance between the two (shown in the figure set for drilling in the vertical direction on the location of the limit , a centerline and the centerline of the two vertical direction and distance as the greatest distance), so that When drilling sets outside the center circle a rotation axis, two axis corresponding to the radius of rotation. This realization of the Inner Circle drilling in the vertical direction on the location of mobile, Mobile maximum distance of 2. Eccentric drilling kits and adjacent drill holes in the centerline B diameter of the arc B changes , the length will evolve eccentric drilling is set to meet the length of the design changes.Jig adjustable slider design The institute will mainly from Jig adjustable slider, fixed sets of drilling, fastening screws, Jig slider platen, special gauge block, drilling template 90 V-shaped guide rail, its schematic see figure 2. Drill kit installation slider design for adjustable, for the group to meet parts holes from the center of the size changes. Gauge size : L2 = B2-L3 - L1 slider adjustable V-shaped rack in position. If we do not consider the V-shaped frame manufacturing error, Slider is positioning the base of the V-shaped symmetrical surface, it Slider axis in the horizontal direction of the displacement error zero baseline. The agencies use high-precision V-shaped guide rail design is based in the direction of high precision, to raise the degree of precision. V-shaped angle excessive, will cause instability positioning slider. lower guidance, the 90 V-shaped frame 5. barrel for high precision, and to improve the accuracy of linear degree, using block volume was six minutes. Institutions process : the drilling template and the slider P, K-squeezed between the size of the precinct A gauge block, and maintain close contact, twist tightly solid screw through the adjustable platen solid tight slider. Slider adjustable V-shaped surface processing, Installation error on holes indexing precision drill sets a great impact on life