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UNIT2ENGINEMECHANICALTEXTAOperation,MainComponentsandClassificationoftheEngine,PROFESSIONALENGLISH,UNIT2ENGINEMECHANICALTEXTAOperation,MainComponentsandClassificationoftheEnginePrincipleofOperationMainEngineComponentsEngineClassification,本次课学习内容,本次课学习目标,掌握发动机主要部件的英文名称掌握各中发动机的英文名称掌握常用术语(phrasesandexpressions)了解相关术语(relatedterms)较熟练翻译与发动机工作原理相关的英文文章,NEWWORDS,combustionkmbsnn.燃烧strokestroukn.冲程pistonpistnn.活塞cylindersilindn.气缸valvevlvn.气门,阀门,阀exhaustigz:stn.排气,废气intakeinteikn.进气,进(引,吸)入compressionkmprenn.压缩crankshaftkrk:ftn.曲轴swirlsw:ln.漩涡,涡流,紊流;v.涡动churnt:nv.搅拌,搅动,foundationfaundeinn.基础,基地,基金,机座camshaftkm:ftn.凸轮轴accessoryksesrin.附属品,附件,辅助装置clutchkltn.离合器housinghauzin.外壳boltboultn.螺栓;v.用螺栓连接corek:n.芯,核心,铁心,型芯,沙芯,(电缆)芯线aluminumlju:minmn.铝linerlainn.衬套,衬里,衬板oversizeouvsaizn.&a.加大尺寸heavy-dutyhevidju:tia.重型的,重载的,oscillatesileitv.振荡,振动,波动,动摇bearingbrin.轴承journal:nln.轴颈throwroun.&v.投掷,扔;n.投掷距离,偏心距离,摆幅;(pl.)曲柄attachttv.附着,连接,固定(to)reciprocatingrisiprkeitia.往复的mountmuntv.安装,固定;n.安装件,支架,机座rimrimn.边缘,轮缘,轮辋,齿圈heat-resistanthi:t-rizistnta.耐热的clearanceklirnsn.间隙lifterliftn.挺杆,hardenh:dnv.硬化,变硬,淬硬revolutionrevlu:nn.转,回转,大变革inlineinlaina.直列式的,在一条直线上的bankbkn.(气缸)列,排,银行rigidityriiditin.刚性profileproufailn.外形,轮廓conducivekndju:siva.有助于的,促进的(to)sacrificeskrifaisn.牺牲(品),损失liquefylikwifaiv.液化propaneproupeinn.丙烷carburetionk:bjurenn.汽化carburetork:bjuretn.化油器,internalcombustionengine内燃机four-strokecycle四冲程循环sparkplug火花塞intakestroke进气行程powerstroke作功行程compressionstroke压缩行程exhauststroke排气行程connectingrod连杆automatictransmission自动变速器torqueconverter液力变矩器,PHRASESANDEXPRESSIONS,insertbearing镶入式轴承valveseat气门座valveguide气门导管valvetrain气门机构,气门组hydraulicvalvelifter液力挺杆,TEXTAOperation,MainComponentsandClassificationoftheEngineTheautomotiveengineisessentiallyaheatengine.Theheatenginesusedinautomobilesareinternalcombustionengines.1.PrincipleofOperationThespark-ignitionengineisaninternal-combustionenginewithexternallysuppliedinignition.Thegasolineengineisakindofspark-ignitionengines.Thefour-stroke-cyclegasolineenginecycleisspreadoverfourpistonstrokes.Theoperationstrokesare(figure2-1):,Fig.2-1Theoperationofafour-stroke-cyclegasolineengine,Thefirststrokeinyourengineiscalledtheintakestroke.Insteadofopeningtheintakevalveafteryouhavedrawnthepistondown,youwillfinditbettertoopentheintakevalveasthepistonstartsdown1.Thisallowstheairtodrawfuelintheentiretimethepistonismovingdown.Remember,theintakestrokestartswiththepistonatthetopofthecylinder(intakevalveopenandexhaustvalveclosed)andstopswiththepistonatthebottomofitstravel2.Thisrequiresone-halfturnofthecrankshaft.,1Insteadofopeningtheintakevalveafteryouhavedrawnthepistondown,youwillfinditbettertoopentheintakevalveasthepistonstartsdown.Insteadof的意思是“而不是”,“代替着”。drawdown的意思是“将向下移”。better为副词,意思为“更好”,“更多”,“更加”,修饰动词不定式短语toopentheintakevalve。本句译为:在活塞下行之后,进气门不只是已经打开,而是随着活塞的下移,开度还在进一步增大。2Remember,theintakestrokestartswiththepistonatthetopofthecylinder(intakevalveopenandexhaustvalveclosed)andstopswiththepistonatthebottomofitstravel.With后面的宾语接有现在分词、过去分词、形容词,甚至是副词,with后面的宾语与现在分词、过去分词、形容词之间具有“主谓”关系。这时整个with短语说明附带情况,或者交待细节。本句译为:记住,进气行程在活塞位于气缸顶部(进气门开启,排气门关闭)时开始,在活塞到达其行程的底部时结束。,Asthecrankshaftcontinuestomove,thepistonisforcedupthroughthecylinder.Ifyoukeepbothvalvesclosed,thefuelmixturewillbesqueezed,orcompressed,asthepistonreachesthetop.Thisiscalledthecompressionstroke.It,too,requiresahalfturnofthecrankshaft.Thecompressionstrokeservestobreakupthefuelintoevensmallerparticles.Thishappensduetothesuddenswirlingandchurningofthemixtureasitiscompressed.Whentheair-fuelmixtureissubjectedtoasuddensharpcompressionforce,itstemperaturerises.Thisincreaseintemperaturemakesthemixtureeasiertoigniteandcausesittoexplodewithgreaterforce.Asthepistonreachesthetopofitstravelonthecompressionstroke,ithasreturnedtotheproperpositiontobepushedbackdownbytheexplosion.Remember,thecompressionstrokestartswiththepistonatthebottomofthecylinder(bothvalvesclosed)andstopswiththepistonatthetopofthecylinder.Thisrequiresanadditionalhalfturnofthecrankshaft.,Asthepistonreachesthetopofthecompressionstroke,themixtureisbrokenintotinyparticlesandheatedup.Whenignited,itwillexplodewithgreatforce.Thisistherighttimetoexplodethemixture.Asparkplugprovidesasparkinsidethecombustionchamber.Thesparkproducedattheplugisformedbytheignitionsystem.ThiswillbediscussedinUnit6.Justimaginethatahotsparkhasbeenprovidedinthefuelmixture.Themixturewillexplodeand,inturn,forcethepistondownintothecylinder.Thisgivesthecrankshaftaquickandforcefulpush.Thisisthepowerstroke.Bothvalvesmustbekeptclosedduringthepowerstrokeorthepressureoftheburningfuelwillsquirtoutthroughthevalvepods.Remember,thepowerstrokestartswiththepistonatthetopofthecylinder(bothvalvesclosed)andstopswiththepistonatthebottomofthecylinder.Thisrequiresanotherhalfturnofthecrankshaft.,Whenthepistonreachesthebottomofthepowerstroke,theexhaustvalveopens.Thespinningcrankshaftforcesthepistonupthroughthecylinder,pushingburnedgasesout.Thisistheexhauststroke.Remember,theexhauststrokestartswiththepistonatthebottomofthecylinder(exhaustvalveopenandintakevalveclosed).Itstopswiththepistonatthetopofthecylinder.Thisrequiresonemorehalfturnofthecrankshaft.Ifyoucountthenumberofhalfturnsintheintake,compression,power,andexhauststrokes,youwillfindyouhaveatotaloffour.Thisgivesyoutwocompleteturns,orrevolutions,ofthecrankshaft.Whilethecrankshaftisturningaroundtwice,itisreceivingpoweronlyduringonehalfturn,oronefourthofthetime.Assoonasthepistonreachesthetopoftheexhauststroke,itstartsdownonanotherintake,compression,power,andexhaustcycle.Thiscycleisrepeatedoverandover.,Eachcompletecycleconsistsoffourstrokesofthepiston,hencethenamefour-strokecycle.2.MainEngineComponentsEngineblockTheengineblockservesasarigidmetalfoundationforallpartsofanengine.Itcontainsthecylindersandsupportsthecrankshaftandcamshaft.Inolderengines,thevalveseats,ports,andguidesarebuiltintotheblock.Accessoryunitsandtheclutchhousingareboltedtoit.Blocksaremadeofeithercastironoraluminum.Thelightertheblock(providingithassufficientstrength),thebetter.Themodernthin-wallcastingprocesscontrolscoresizeandplacementmuchmoreaccuratelythantheoldercastingprocess.Thispermitscastingtheblockwallsmuchthinner,reducingtheweightoftheblock.Sincetheblockwallthicknessismoreuniform,blockdistortionduringserviceislesssevere.,CylindersThecylinderisaroundholeformedintheblock.Itformsaguideforthepistonandactsasacontainerfortakingin,compressing,firing,andexhaustingtheair-fuelcharge.Cylindershavebeenmadeofbothsteelandcastiron.Castironisbyfarthemostpopular.Whensteelcylindersaredesiredinanaluminumblock,theyareinstalledintheformofcylindersleeves(round,pipe-likeliners),Thesesleevesmaybeeithercastorpressedintotheblock.Someenginesuseremovablecylindersleeves.Whenthecylinderbecomesworn,theoldsleevescanbepulledoutandnewsleevescanbepressedin.Thesleevesarepressedintooversizecylinderholes.Cylindersleevesarewidelyusedinheavy-dutytruckandindustrialengines.Sleevescanalsobeusedtorepairawornorcrackedcylinderinacastironblock.,PistonsThepistonmustmovedownthroughthecylindertoproduceavacuumtodrawafuelchargeintothecylinder.Itthentravelsupinthecylinderandcompressesthemixture.Whenthemixtureisfired,thepressureoftheexpandinggasistransmittedtothetopofthepiston.Thisdrivesthepistonbackdownthroughthecylinderwithgreatforce,transmittingtheenergyoftheexpandinggastothecrankshaft.Thepistonthentravelsupthroughthecylinderandexhauststheburnedfuelcharge.Pistonsareusuallymadeofaluminum.Often,aluminumpistonsaretin-platedtoallowproperbreak-inwhentheengineisstarted.Aluminumpistonscanbeforged,buttheyaremorecommonlycast.Castironisagoodmaterialforpistonsusedinaslow-speedengine.Ithasexcellentwearcharacteristicsandwillprovidegoodperformance.,ConnectingRodsAsthenameimplies,connectingrodsareusedtoconnectpistonstothecrankshaft.Theupperendoftherodoscillates(swingsbackandforth),whilethelower,orbigend,bearingrotates(turns).Becausethereisverylittlebearingmovementintheupperend,thebearingareacanbereasonablysmall.Thelowerendrotatesveryfast,andthecrankshaftbearingjournalturnsinsidetheconnectingrod.Thisrotationalspeedtendstoproduceheatandwear.Tomaketherodwearwell,alargerbearingareaisrequired.Theupperendoftherodhasaholethroughitforthepistonpin.Thebottomofthelargeendoftheconnectingrodmustberemovedsotherodcanbeinstalledonthecrankshaftjournal.Thesectionthatisremovediscalledtheconnectingrodcap.Connectingrodsarenormallymadeofalloysteel.Theyaredrop-forgedtoshapeandthenmachined.,CrankshaftTheenginecrankshaftprovidesaconstantturningforcetothewheels.Ithasthrowstowhichconnectingrodsareattached,anditsfunctionistochangethereciprocatingmotionofthepistontoarotarymotiontodrivethewheels.Crankshaftsaremadeofalloysteelorcastiron.Thecrankshaftisheldinpositionbyaseriesofmainbearings.Themaximumnumberofmainbearingsforacrankshaftisonemorethanthenumberofcylinders.Itmayhavefewermainbearingsthancylinders.Mostenginesuseprecisioninsertbearingsthatareconstructedliketheconnectingrodbearings,butaresomewhatlarger.Inadditiontosupportingthecrankshaft,oneofthemainbearingsmustcontroltheforwardandbackwardmovement.,FlywheelAheavyflywheelisattachedtotherearofthecrankshaftwithbolts.Thefunctionoftheflywheelistosmoothoutenginespeedandkeepthecrankshaftspinningbetweenpowerstrokes,insomeengines,theflywheelalsoservesasamountingsurfacefortheclutch.Theouterrimoftheflywheelhasalargeringattachedwithgearteethcutintoit.Theteethofthestartermotorengagetheseteethandspintheflywheeltocranktheengine.Whenanautomatictransmissionisused,thetorqueconverterassemblyworkswiththeflywheel.CamshaftThecamshaftisusedtoopenandclosethevalves.Thereisonecamonthecamshaftforeachvalveintheengine.Generallyonlyonecamshaftisusedinmostengines.Newerenginesareincreasinglyequippedwithtwoormorecamshafts(figure2-2).,Figure2-2Dualoverheadcamshaft(DOHC)drivenbyatootheddrivebelt,ValvesEachenginecylinderordinarilyhastwovalves.However,modernenginesoftenusefourvalvespercylinder(twointakeandtwoexhaust).Afewenginesusedinsmallervehicleshavethreeorfivevalvespercylinder:twointakevalvesandoneexhaustvalveorthreeintakevalvesandtwoexhaustvalves.Becausetheheadofanexhaustvalveoperatesattemperaturesupto1300(704),valvesaremadeofheat-resistantmetal.Inordertopreventburning,thevalvemustgiveoffheattothevalveseatandtothevalveguide.Thevalvemustmakegoodcontactwiththeseatandmustrunwithminimumclearanceintheguide.,ValveLiftersMechanicalvalveliftersareusuallymadeofcastiron.Thebottompartthatcontactsthecamshaftishardened.Someliftersarehollowtoreduceweight.Mostvalvetrainsthatcontainmechanicalliftershavesomeprovisionforadjustingclearance.Mechanicalvalvelifterswereusedinolderengines.Hydraulicvalveliftersperformthesamejobasmechanicallifters.However,hydraulicliftersareself-adjusting,operatewithnolifter-to-rockerarmclearance,andusesengineoilunderpressuretooperate.Hydraulicliftersarequietinoperation.3.EngineClassificationCycleClassificationEnginesareoftenclassifiedaccordingtocycle.Mostinternalcombustionpistonenginesuseatwo-orfour-strokecycle.Allmodernautomobileenginesusethefour-strokecycleengine.Thetwo-strokecycleengineperformstheintake,compression,firing,andexhaustsequenceinonerevolutionofthecrankshaft.,CylinderClassificationTheinlineenginehasitscylindersarrangedoneaftertheotherinastraightline.Theyareinavertical,ornearverticalposition.Mostmoderninlineenginesarefourcylinders.AV-typeengineplacestwobanksorrowsofcylindersatanangletoeachothergenerallyat60or90.TheV-typeenginehasseveraladvantages:shortlength,extrablockrigidity,ashort,heavycrankshaft,andlowprofilethatisconducivetolowhoodlines.Theshorterblockpermitsareductioninvehiclelengthwithnosacrificeinpassengerroom.ThehorizontalopposedengineislikeaV-typeengine,exceptthatbothbankslieinahorizontalplane.Theadvantagehereisanextremelylowoverallheight,whichmakesthisengineideallysuitedtoinstallationswherespaceislimited.,CoolingClassificationAsyouhavelearned,enginesareeitherliquid-cooledorair-cooled.Mostvehiclesuseliquid-coo

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