3-4 工艺设备一览表

28烟台大学Muse团队 目录工艺设备一览表1塔设备一览表3反应器一览表4换热器一览表5空冷器一览表7储罐一览表8气液分离器一览表9泵一览表10压缩机一览表12鼓风机一览表13脱硫工段管道一览表14克劳斯单元管道一览表17加氢反应单元管道一览表20公用工程管道一览表25烟台大学Muse团队 塔设备一览表塔设备一览表序号设备名称设备位号直径 mm操作温度操作压力KPaG封头形式材质塔内件信息塔高 m型式实际塔板数&填料高度塔顶/塔釜规格1喷淋洗涤塔T-01017000无常压无S304内涂聚氨酯无无92二氧化硫吸收塔T-0102600056.2/ 55.350标准椭圆S304内涂聚氨酯鲍尔环90mm42.5m213二氧化碳解吸塔T-0103100090.8/109.410标准椭圆S304内衬PTFE筛板202120004二氧化硫解吸塔T-01043000101.4/109.210标准椭圆S304内衬PTFE筛板302540005硫化氢吸收塔T-0302130052.8 /80.93bar标准椭圆Q345R内涂聚氨酯鲍尔环50mm42.5m206硫化氢解吸塔T-0303150088.4/108.810标准椭圆Q345R内衬PTFE筛板30242500烟台大学Muse团队 反应器一览表反应器一览表序号设备位号设备名称直径mm筒体高度m总高m反应器台数(台)操作温度（）操作压力（MPaG）内壁材质/外壁材质反应器型式1R-0201一级克劳斯反应器300011.2/14.01290.0常压S316L/S304绝热式固定床反应器2R-0202二级克劳斯反应器300011.2/14.01270.0常压S316L/S304绝热式固定床反应器3R-0203三级克劳斯反应器300011.2/14.01250.0常压S316L/S304绝热式固定床反应器4R-0301硫磺加氢反应器17006.8/7.61600.00.30Cr13Al多级绝热式固定床反应器烟台大学Muse团队 储罐一览表换热器一览表序号设备名称设备位号热负荷（GJ/h）型号-管数/根型式材质台数1贫胺液冷却器E-0101AB19.38BES1000-0.345-599.1-919-1-1148卧式浮头S316L22贫富胺液内部换热器E-010225.51BFU1800-0.345-1862.6-919-2-3282卧式U形管S316L13CO2解吸塔再沸器E-010329.47BEM1000-0.345-122.2-325-1-538立式固定管板S316L14CO2解吸塔冷凝器E-01049.09BES1000-0.345-497-625-1-1102卧式浮头S316L15SO2解吸塔再沸器E-0105123.70BEM1200-0.3450.483-253.4-325-1-1115立式固定管板S316L16克劳斯一级冷却器E-0201AB22.23BFS2400-0.345-2013.3-625-1-4601卧式釜式浮头S316L27克劳斯二级冷却器E-02023.26BFS1200-0.345-609.1-4.525-1-1837卧式釜式浮头S316L18克劳斯三级冷却器E-02031.20BFS900-0.345-174.5-319-1-1148卧式釜式浮头S316L19氢气预热器E-03020.52BEM450-0.483-5.2-1.530-1-40卧式固定管板0Cr13Al110过程气冷却器E-03036.75BEM700-0.3450.483-98.9-325-1-442卧式固定管板S316L111H2S进塔冷却器E-03041.50BEM400-0.3450.483-62.7-4.519-1-237卧式固定管板S316L112H2S解析塔再沸器E-030541.85BEM800-0.345-140.2-325-1-605立式固定管板0Cr13113H2S解塔冷凝器E-030616.28BES1200-0.345-444.5-619-1-1307卧式浮头S316L114贫胺液冷却器E-0307AB24.24BES1200-0.345-1135.3-919-1-2180卧式浮头S316L215H2S精制冷却器E-03081.26BEM400-0.345-30.4-319 -1-174卧式固定管板Q345R1空冷器一览表序号设备名称设备位号台数安装形式热负荷（GJ/h）规格程数介质操作温度()操作压力(MpaG)材质备注1SO2解吸塔塔顶空冷器A-01011水平鼓风102.16x1.9-3束9排-1程IC4101.36/50.00.45316L部分冷凝干冷2三级克劳斯尾气空冷器A-02011水平鼓风14.759x2-2束2排-2程IC459.0/56.00.45316L部分冷凝干冷储罐一览表序号设备名称设备位号型式台数规格尺寸内径筒体高mm介质公称容积m3操作温度操作压力MPaG材质1二氧化碳解吸塔回流罐V-0101卧式118003400C02、水等1045.00.01S3042二氧化硫解吸塔回流罐V-0102卧式118003400S02、水等1090.00.01S3043脱硫工段MDEA缓冲罐V-0103卧式128007200MDEA5045.00.20S3044克劳斯硫磺缓冲罐V-0301卧式122004600液态硫磺20150.40.30S316L5产品硫化氢储罐V-0301球罐2S9200H2S400302.250Cr13内涂聚氨酯6硫化氢采出缓冲罐V-0304卧式118003400H2S、水10109.00.30Q345R内涂聚氨酯7加氢工段MDEA缓冲罐V-0305卧式124004800MDEA、水等2545.00.02Q345R内涂聚氨酯8硫化氢解吸塔顶回流罐V-0303卧式19002800H2S、水等245.00.01Q345R内涂聚氨酯烟台大学Muse团队 气液分离器一览表气液分离器一览表序号设备名称设备位号台数直径m长度m介质操作温度操作压力MPaG材质型式1一级克劳斯气液分离器V-020111.26.8液态硫、H2S、水等150.0常压S316L立式2二级克劳斯气液分离器V-020211.22.4液态硫、H2S、水等150.0常压S316L立式3三级克劳斯气液分离器V-020311.22.1液态硫、H2S、水等150.0常压S316L立式4克劳斯循环气气液分离器V-020410.53.3H2S、SO2、水等80.0常压S304立式5H2S脱硫磺气液分离器V-030211.01.7液态硫磺、H2S等150.00.3Q345R内涂聚氨酯立式6硫化氢精制气液分离罐V-030610.51.1硫化氢、水等5.00.2Q345R内涂聚氨酯立式烟台大学Muse团队 泵一览表泵一览表单元泵编号泵型号设备名称总流量(L/s)总扬程(m)功率(Kw)工作方式数量二氧化硫吸收单元P-0101250WLZ-33喷淋洗涤塔底循环泵185.92030.65110.0单台工作2P-0102GDF 200-24二氧化硫吸收塔釜液循环泵60.02325.7830.0单台工作2二氧化碳解吸单元P-0103GDF 32-20二氧化碳解吸顶回流泵1.10622.630.75单台工作2P-0104GDF 200-18二氧化碳解吸釜液泵62.24219.6422单台工作2二氧化硫解吸单元P-0105GDF 150-20二氧化硫解吸塔釜液泵62.23218.5818.5单台工作2P-0106GDF 200-24二氧化硫解吸塔顶回流泵60.01925.7830.0单台工作2P-0107GDF 200-24脱硫工段MDEA循环泵59.52725.8130.0单台工作2克劳斯反应单元P-0201LHY-6/60一级克劳斯硫磺泵1.10227.5715.0单台工作2P-0202LHY-1/60二级克劳斯硫磺泵0.11122.687.5单台工作2P-0203LHY-1/60三级克劳斯硫磺泵0.03822.797.5单台工作2硫磺加氢单元P-0301GDF 32-20硫化氢气液分离器釜液泵1.00022.840.75单台工作2P-0302GDF 50-50硫化氢吸收塔釜液泵40.64229.1911单台工作2硫磺加氢单元P-0303GDF 100-50硫化氢解吸塔底釜液泵34.17345.3811单台工作2P-0304GDF 40-20硫化氢解吸塔顶回流泵2.01421.01.5单台工作2P-0305GDF 80-50加氢工段MDEA循环泵30.053.5811单台工作2烟台大学Muse团队 压缩机一览表压缩机一览表设备位号名称额定进料流量m3/h额定出料流量m3/h介质进口温度 出口温度进口压力MPaG出口压力MPaG冷却方式轴功率kWC-0303硫化氢产品压缩机1260.3193.481H2S5.030.00.052.25水冷227.716烟台大学Muse团队 鼓风机一览表鼓风机一览表设备位号名称额定进料流量m3/h额定出料流量m3/h介质进口温度出口温度进口压力MPaG出口压力MPaG冷却方式轴功率kWC-0101二氧化硫解析塔顶鼓风机996.1463.176H2S90.0119.00.010.03水冷95.944C-0201二级克劳斯过程气鼓风机12240.07210506.735H2S、SO2145.0191.8常压0.02水冷151.092C-0202三级克劳斯过程气鼓风机12004.26910321.732H2S、SO2140.0186.5常压0.02水冷148.412C-0301硫化氢吸收塔进料鼓风机2859.2462732.364H2S、H2150.0161.13.03.3水冷49.441C-0302硫化氢循环气鼓风机6543.3315310.290H2S45.079.30.010.05水冷89.371烟台大学Muse团队 脱硫工段管道一览表脱硫工段管道一览表管道代号自至温度压力MPaG气相分率公称直径mm流速m/s外径mm壁厚mm隔热隔声备注管道百米阻力降kPaPG01001-2000-L1E-P烟气来源T-0101115.50.071.000200037.502032.016.0P焊接钢管0.653PL01010-150-LIE冷却水T-010145.00.010.0001501.34168.32.9无缝钢管2.805PL01011-250-L1E-HT-0102P-010255.30.050.0002501.09273.03.6H无缝钢管3.681PL01012-250-L1E-HP-0102E-010255.40.150.0002501.09273.03.6H无缝钢管3.681PL01013-250-L1E-HE-0102T-010398.00.060.0002501.12273.03.6H无缝钢管3.531PG01023-300-L1E-PT-0103E-010490.80.011.00030034.03323.93.6P无缝钢管3.249PGL01024-200-L1E-PE-0104V-010145.00.010.37320025.05219.12.9P无缝钢管11.956PL01025-32-L1E-PV-0101P-010345.00.010.000321.2442.41.6P无缝钢管17.839PG01026-200-L1EV-0101去T-010145.00.011.00020024.97219.12.9无缝钢管5.078PL01039-32-L1E-PP-0103T-010345.00.010.000321.2442.41.6P无缝钢管17.839PL01027-250-L1E-HT-0103E-0103109.40.030.0002500.965273.03.6H无缝钢管2.698PGL01028-500-L1H-HE-0103T-0103109.90.030.10050023.23508.05.0H无缝钢管8.288PL01021-250-L1E-HT-0103P-0104109.40.030.0002501.15273.03.6H无缝钢管3.801PL01022-250-L1E-HP-0104T-0104109.40.030.0002501.15273.03.6H无缝钢管3.801PL01020-250-L1E-PE-0102E-010186.00.130.0002501.12273.03.6P无缝钢管3.196PL01018-250-L1EE-0101V-010345.00.030.0002501.09273.03.6无缝钢管3.115PG01017-2000-L1HT-0102排放烟气56.20.051.000200036.822032.016.0焊接钢管0.612PG01032-700-L1H-PT-0104A-0101119.20.011.00070030.62711.06.3P焊接钢管1.216PGL01033-250-L1E-PA-0101V-010290.00.010.08625036.01273.03.6P无缝钢管36.756PL01034-150-L1E-PV-0102P-010690.00.010.0001500.72168.32.9P无缝钢管2.785PL01035-150-L1E-PP-0106T-010490.00.010.0001500.72168.32.9P无缝钢管2.785PL01036-500-L1E-HT-0104E-0105109.30.030.0005001.12508.05.6H无缝钢管1.504PGL01037-700-L1H-HE-0105T-0104109.50.030.10070030.97508.05.0H无缝钢管35.758PG01038-250-L1E-HV-0102C-010190.00.011.00025035.76273.03.6H无缝钢管5.745PL01029-250-L1E-HT-0104P-0105109.30.030.0002501.16273.03.6H无缝钢管3.312PL01030-250-L1E-HP-0105分流器109.30.030.0002501.15273.03.6H无缝钢管3.381PL01031-15-L1E分流器去MDEA再生装置109.30.030.000150.3221.31.6无缝钢管9.460PL01019-250-L1E-H分流器E-0102109.30.030.0002501.16273.03.6H无缝钢管3.374PL01014-50-L1E补充MDEA液V-010345.00.030.000501.2160.31.6无缝钢管20.154PL01015-250-L1EV-0103P-010745.00.030.0002501.15273.03.6无缝钢管3.864PL01016-250-L1EP-0107T-010245.00.100.0002501.15273.03.6无缝钢管3.863烟台大学Muse团队 克劳斯单元管道一览表克劳斯单元管道一览表管道代号自至温度压力MPaG气相分率公称直径mm流速m/s外径mm壁厚mm隔热隔声备注管道百米阻力降kPaPG02001-300-L1E-HM-0301M-020180.20.011.00030030.15323.93.6H无缝钢管3.251PG02002-250-L1E-HC-0201M-020190.00.011.00025031.26273.03.6H无缝钢管9.831PG02003-500-L1E-HM-0201R-0201288.60.011.00050031.70508.05.0H无缝钢管1.077PGL02004-500-L1E-HR-0201E-0201AB252.50.010.62150025.11508.05.0H无缝钢管1.797PGL02009-400-L1E-SE-0201ABV-0201150.00.010.59940027.59406.45.0S无缝钢管7.076PG02012-400-L1E-PV-0201R-0202150.00.011.00040027.94406.45.0P无缝钢管1.005PL02010-40-L1E-SV-0201P-0201150.0常压0.000400.8848.31.6S无缝钢管20.283PL02011-40-L1E-SP-0201V-0301150.8常压0.000400.8848.316S21.026PGL02013-400-L1E-HR-0202E-0202234.80.010.94140035.91406.45.0H无缝钢管1.314PGL02014-400-L1E-SE-0202V-0202145.00.100.93840026.88420.05.0S无缝钢管0.984PL02015-20-L1E-SV-0202P-0202145.00.010.000200.35426.933.7S无缝钢管32.195PG02017-400-L1E-HV-0202R-0203145.0常压1.00040033.25406.45.0H无缝钢管1.111PGL02018-400-L1E-HR-0203E-0203243.1常压0.97640033.04406.45.0H无缝钢管1.098PGL02019-400-L1E-SE-0203V-0203140.0常压0.97640026.45406.45.0S无缝钢管0.879PL02020-15-L1E-SV-0203P-0203140.0常压0.000150.3621.31.6S无缝钢管21.253PL02021-15-L1E-SP-0203V-0301140.00.30.000150.3621.31.6S无缝钢管21.253PG02022-400-L1E-PV-0203C-0202140.0常压1.00040026.52406.45.0P无缝钢管0.866PG02023-400-L1E-PC-0202A-0201186.50.31.00040022.80406.45.0P无缝钢管0.744PL02024-150-L1E-PA-0201V-020480.0常压0.11715018.91168.32.9P无缝钢管13.568PL02025-50-L1E-PV-0204T-010180.0常压0.000500.2860.31.6P无缝钢管14.114PG02028-150-L1E-HV-0206M-030180.0常压1.00015018.25168.32.9H无缝钢管2.513PG02027-25-L1E-PV-0204驰放气80.0常压1.0002520.3233.71.6P无缝钢管30.454烟台大学Muse团队 加氢反应单元管道一览表加氢反应单元管道一览表管道代号自至温度压力MPaG气相分率公称直径mm流速m/s外径mm壁厚mm隔热隔声备注管道百米阻力降kPaPL03002-50-L1E-SV-0301E-0301150.00.300.000500.64560.31.6S无缝钢管25.842PG03006-150-L1B-PT-0302氢气混合54.20.301.00015019.89168.32.9P焊接钢管0.256PG03005-150-L1B-P氢气来源氢气混合45.00.301.00015034.61168.32.9P无缝钢管3.141PG03007-200-L1B-P氢气混合E-030248.90.301.00020030.622219.14P无缝钢管1.194PG03004-200-L1E-HE-0302E-0301150.00.301.00020033.965219.14H无缝钢管1.325PG03003-300-L1E-HR-0301E-0302600.00.301.00030031.319323.94H无缝钢管3.133PG03008-200-L1E-HE-0302E-0301150.00.301.00020033.980219.14H无缝钢管1.357PG03009-150-L1BT-0303T-030252.90.301.00015020.599168.32.9无缝钢管1.186PGL03010-200-L1E-SE-0303V-0302150.00.300.99420033.80219.14.0S无缝钢管12.336PG03012-200-L1B-PV-0302C-0301150.00.301.00020033.80219.14.0P无缝钢管12.226PL03011-20-L1E-SV-0302P-0301150.00.300.000200.6126.91.6S无缝钢管2.668PL03001-20-L1E-SP-0301V-0301150.00.300.000200.6126.91.6S无缝钢管2.668PG03013-200-L1B-PC-0301E-0304161.10.331.00020032.27219.14.0P无缝钢管11.674PG03014-200-L1BE-0304T-030345.00.31.00020023.48219.14.0无缝钢管8.494PL03015-200-L1E-PT-0303P-030281.00.30.0002001.18219.14.0P无缝钢管5.132PL03016-200-L1E-PP-0302T-030481.00.30.0002001.18219.14.0P无缝钢管5.132PL03017-200-L1E-PT-0304P-0303108.80.0250.0002001.03219.14.0P无缝钢管3.903PL03019-25-L1E-PP-0303去再生装置108.80.0250.000250.9533.71.6P无缝钢管20.383PL03020-200-L1E-PP-0303E-0307108.80.0250.0002000.97219.14.0P无缝钢管3.302PL03021-200-L1E-HT-0304E-0305108.80.0250.0002001.36219.14.0H无缝钢管6.377PGL03022-500-L1E-HE-0305T-0304109.60.0250.18950036.75508.05.0H无缝钢管11.414PG03023-400-L1E-PT-0304E-030688.40.011.00040037.78406.45.0P无缝钢管2.572PGL03024-300-L1E-PE-0306V-030345.00.010.43530025.72323.94.0P无缝钢管4.342PL03025-50-L1EV-0303P-030445.00.030.000500.9860.31.6无缝钢管15.304PL03026-50-LIEP-0304T-030445.00.010.000500.9260.31.6无缝钢管15.602PL03036-200-L1EE-0307V-030545.00.0250.0002000.975219.14.0无缝钢管3.302PL03037-25-L1E补充MDEAV-030545.00.0250.000251.25833.71.6无缝钢管19.357PL03038-200-L1EV-0305P-030545.00.0250.0002000.995219.14.0无缝钢管3.436PL03039-200-L1EP-0305T-030345.10.30.0002000.994219.14.0无缝钢管3.436PG03027-300-L1EV-0303V-030445.00.011.00030025.69323.94.0无缝钢管4.342PG03028-300-L1EV-0304C-020245.00.041.00030026.75323.94.0无缝钢管4.336PG03030-150-LIE-PC-0302E-030879.30.051.00015027.56168.32.9P无缝钢管8.472PGL03032-150-LIE-CE-0308V-03065.00.50.91615019.80168.32.9C无缝钢管6.086PG03031-200-LIE-PC-0302M-030179.30.051.00020031.41219.14.0P无缝钢管21.307PL03033-10-L1B-PV-0306去界区5.00.20.000100.5817.21.6P无缝钢管32.759PL03034-150-L1E-CV-0306C-03035.00.051.00015017.79168.32.9C无缝钢管5.811PL03035-40-L1EC-0303产品储存30.02.250.000400.7748.31.6无缝钢管12.627烟台大学Muse团队 公用工程管道一览表公用工程管道一览表管道代号自至温度压力MPaG气相分率公称直径mm流速m/s外径mm壁厚mm隔热隔声备注管道百米阻力降kPaCWS01001-250-L1B界区E-010135.00.030.0001501.14168.32.9无缝钢管3.543CWR01001-250-L1BE-0101界区57.70.030.0001501.15168.32.9无缝钢管4.236HO01001-20-L1B-H导热油E-0103255.3常压0.000200.5126.91.6H无缝钢管14.219HO01002-20-L1B-HE-0103界区230.3常压0.000200.5026.91.6H无缝钢管5.326CWS01002-150-L1B界区E-010435.00.010.0001500.97168.32.9无缝钢管4.321CWR01002-150-L1BE-0104界区74.50.010.0001500.98168.32.9无缝钢管4.325LS01001-300-L1B-H界区E-0105152.00.301.00030