(井口)海水喷淋系统调试程序

Dalian Shipbuilding Industry Co.,LtdDNS308-940-1421GY（Well Head）Water deluge system commissioning procedure (井口)海水喷淋系统调试程序Project: JU2000E-02/03Page 2 of 12序号 目录 页码NO CONTENTS PAGE1.0 SYSTEM DESCRIPTION 3 系统简介2.0 PURPOSE 4 调试目的3.0 REFERENCE 4 参考资料4.0 EQUIPMENT REQUIRED 4 调试器材5.0 VERIFICATION BEFORE COMMISSIONING 5 调试前验证项目5.1 Mechanical Completion Verification 5 机械完工验证 5.2 Electrical Completion Verification 5 电气完工验证 5.3 System（Equipment）Completion Verification 5 系统（设备）完整验证 5.4 Commissioning Personnel Deployment 5 调试人员配备要求 6.0 COMMISSIONING PROCEDURE 6 调试程序6.1 Checklist Before Commissioning 6 调试前检查项目6.2 Deluge Valve Functional Test 6雨淋阀功能试验6.3 Deluge Functional Test 6喷淋功能试验7.0 TEST DATA TABLE 7 调试记录表TABLE 1.0 FOAM/DULUGE/FIRE MAIN PUMP 7表1.0 泡沫/喷淋/消防泵TABLE 2.0 SYSTEM FUNCTIONAL TEST 8表2.0 系统功能试验 8.0 TEST ACCEPTANCE 12 试验验收单Dalian Shipbuilding Industry Co.,LtdDNS308-940-1421GY（Well Head）Water deluge system commissioning procedure (井口)海水喷淋系统调试程序Project: JU2000E-02/03Page 3 of 121.0 SYSTEM DESCRIPTION 系统简介 The (Well Head) Water Deluge System is part of the Rigs fixed fire fighting system. It comprises of the Foam / Deluge / Fire Main Pump, Deluge Valve, Hoses and the Nozzles which settled at BOP Storage & Service Area and Drill Floor. （井口）海水喷淋系统是钻井平台固定防火系统的一部分。它由泡沫/喷淋/消防泵、雨淋阀、软管和安装在防喷器储存服务区及钻台区域的喷嘴构成。 This system is supplied by Foam / Deluge / Fire Main Pump. 该系统要由泡沫/喷淋/消防泵供给。 When fire occurring, sea water from Foam / Deluge / Fire Main Pump will supply to the nozzles at BOP Storage & Service Area and Drill Floor. The Nozzles spray water as certain angle to cover the fire area and extinguishing the fire. 当发生火灾时，来自泡沫/喷淋/消防泵的海水供应到防喷器储存服务区及钻台区域的喷嘴上，喷嘴以一定角度喷出海水来覆盖火灾区灭火。 Dalian Shipbuilding Industry Co.,LtdDNS308-940-1421GY（Well Head）Water deluge system commissioning procedure (井口)海水喷淋系统调试程序Project: JU2000E-02/03Page 4 of 122.0 PURPOSE 调试目的2.1 To ensure correct installation & operation of the (Well Head) Water Deluge System.确保（井口）海水喷淋系统的安装及操作正确。2.2 To demonstrate operational capabilities of all functions involved in the use of the system. 验证系统所有功能的可操作性。3.0 REFERENCE 参考资料3.1 OPERATION AND MAINTENANCE MANUALS操作和维修手册3.1.1 Approval Drawing Water Deluge System认可图-水喷淋系统3.2 ENGINEERING DRAWINGS工程图3.2.1 Deluge / Fire Water Piping System (1572-P521-001-0105)水喷淋/消防系统3.2.2 Sea Water Piping System (1572-P463-003-01)海水系统图4.0 EQUIPMENT REQUIRED 调试器材4.1 Stop Watch 秒表4.2 Pressure Gauges压力表Note: All test instruments shall bear evidence of calibration within 12 months of test.注意：要求所有的测试仪器应在12个月的有效校准期内。Dalian Shipbuilding Industry Co.,LtdDNS308-940-1421GY（Well Head）Water deluge system commissioning procedure (井口)海水喷淋系统调试程序Project: JU2000E-02/03Page 5 of 12项目ITEM试验内容DESCRIPTION确认CHECK5.0VERIFICATION BEFORE COMMISSIONING调试前验证项目5.1Mechanical Completion Verification机械完工验证 Foam / Deluge / Fire Main Pump 泡沫/喷淋/消防泵 Deluge Valve 雨淋阀 Hoses connection to accommodate longitudinal Cantilever travel 随着悬臂梁做纵向移动的软管 Hoses connection to accommodate transverse Drill Floor travel 随着钻台做横向移动的软管 Foam / Deluge Piping 泡沫/喷淋管系 Nozzles 喷嘴 Seawater Piping 海水系统 Fire Water Piping 消防水系统5.2Electrical Completion Verification电气完工验证Cable Installation 电缆安装 Foam / Deluge / Fire Main Pump (Motor) 泡沫/喷淋/消防泵(电机) Sea Water System 海水系统 Fire Water System 消防水系统5.3System（Equipment）Completion Verification系统（设备）完整验证5.4Commissioning Personnel Deployment调试人员配备要求Dalian Shipbuilding Industry Co.,LtdDNS308-940-1421GY（Well Head）Water deluge system commissioning procedure (井口)海水喷淋系统调试程序Project: JU2000E-02/03Page 6 of 12项目ITEM试验内容DESCRIPTION确认CHECK5.4.1Ensure required personnel are stationed at the Foam/Deluge/Fire Main Pump.确保泡沫/喷淋/消防泵处安排有所需人员。5.4.2Ensure required Personnel are stationed at the Deluge Valve.确保雨淋阀处有所需人员。5.4.3Ensure required personnel are stationed at BOP Storage & Service Area.确保防喷器储存服务区有所需人员。5.4.4Ensure required personnel are stationed at the Drill Floor.确保钻台有所需人员。Dalian Shipbuilding Industry Co.,LtdDNS308-940-1421GY（Well Head）Water deluge system commissioning procedure (井口)海水喷淋系统调试程序Project: JU2000E-02/03Page 7 of 12项目ITEM试验内容DESCRIPTION确认CHECK6.0COMMISSIONING PROCEDURE调试程序6.1Checklist Before Commissioning调试前检查项目6.1.124 hrs notice to be given to all contractors and working personnel to complete their job or cover any equipments on affected areas.提前24小时通知所有的受影响区域的分包商和工作人员完成他们的工作并妥善处置该区域的设备。6.1.2Piping and Nozzles inspection installation report complete.确认管系和喷嘴安装检验完成。6.1.3Ensure Deluge Valve inspecting installation report complete.确认雨淋阀安装检验完成。6.1.4Pumps inspecting installation report complete.确认泵安装检验完成。6.1.5Electrical inspection installation report complete.确认电气安装检验完成。6.1.6Ensure the sea water system is ready for operation.确保海水系统处于待命状态。6.1.7Ensure all electrical equipment at the affected testing area to be removed or covered with waterproof canvas to prevent any damage to the machines.确保受影响的试验区域内的所有电气设备都已经移走或已用防水帆布盖好，防止机器被损坏。6.2DELUGE VALVE FUNCTIONAL TEST雨淋阀功能试验6.2.1Informed all personnel involve that the test is about to begin.通知所有相关人员试验即将开始。6.2.2Start the Foam / Deluge / Fire Main Pump.启动泡沫/喷淋/消防泵6.2.3Ensure the Deluge Valve is operating according to design pattern.确保雨淋阀操作方式符合设计模式。6.2.4Stop the Foam / Deluge / Fire Main Pump.关闭泡沫/喷淋/消防泵6.3DELUGE FUNCTIONAL TEST喷淋功能试验6.3.1Ensure all personnel are cleared from the areas.确认没有人在喷淋影响区域内。Dalian Shipbuilding Industry Co.,LtdDNS308-940-1421GY（Well Head）Water deluge system commissioning procedure (井口)海水喷淋系统调试程序Project: JU2000E-02/03Page 8 of 12项目ITEM试验内容DESCRIPTION确认CHECK6.3.2Align the system with the Foam/Deluge/Fire Main Pump and start the pump.连通系统和泡沫/喷淋/消防泵并起动泵。6.3.3Check all the nozzles spray and covering areas, record observations in Table 2.0.检查所有喷嘴喷射情况及覆盖区域，将观察结果记录在表2.0中。6.3.4Record the pump discharge pressure in Table 2.0.将泵的排放压力记录在表2.0中。6.3.5Stop the pump once all nozzles have been checked.所有喷嘴都检查无误后停止泵。6.3.6Above test for Drill Floor Water Deluge System should also be carried out.对钻台喷淋系统进行上述试验。6.3.7After test, the test area should be cleaned by using freshwater and keep dry.试验结束后，用淡水清洁试验现场及保持干燥。Dalian Shipbuilding Industry Co.,LtdDNS308-940-1421GY（Well Head）Water deluge system commissioning procedure (井口)海水喷淋系统调试程序Project: JU2000E-02/03Page 9 of 127.0 TEST DATA TABLE 调试记录表 TABLE 1.0 FOAM/DULUGE/FIRE MAIN PUMP 表1.0 泡沫/喷淋/消防泵ITEM项目1# Foam/Deluge/Fire Main Pump1#泡沫/喷淋/消防泵2# Foam/Deluge/Fire Main Pump2#泡沫/喷淋/消防泵MOTOR TECHNICAL DATA电机技术参数MANUFACTURER制造商MODEL型号RATED POWER额定功率VOLT/PHASE/HZ额定电压/相位/频率RATED CURRENT额定电流RATED SPEED额定转速MOTOR TEST DATA电机试验数据COLD INSULATION RESISTANCE冷态绝缘电阻WORKING CURRENT工作电流WORKING VOLTAGE工作电压PUMP TECHNICAL DATA泵的技术参数MANUFACTURER制造商MODEL型号RATED SPEED额定转速RATED FLOW额定流量Dalian Shipbuilding Industry Co.,LtdDNS308-940-1421GY（Well Head）Water deluge system commissioning procedure (井口)海水喷淋系统调试程序Project: JU2000E-02/03Page 10 of 12ITEM项目1# Foam/Deluge/Fire Main Pump1#泡沫/喷淋/消防泵2# Foam/Deluge/Fire Main Pump2#泡沫/喷淋/消防泵NOMINAL PRESSURE公称压力（扬程）PUMP TEST DATA泵的试验数据SUCTION PRESSURE吸入压力DISCHARGE PRESSURE排出压力Dalian Shipbuilding Industry Co.,LtdDNS308-940-1421GY（Well Head）Water deluge system commissioning procedure (井口)海水喷淋系统调试程序Project: JU2000E-02/03Page 11 of 12TABLE 2.0 SYSTEM FUNCTIONAL TEST 表2.0 系统功能试验ITEM项目OBSERVATIONS/COVERAGE观测结果REMARKS备注1. DULUGE VALVE FUNCTIONAL TEST雨淋阀功能试验2（WELL HEAD）DELUGE FU