外文翻译--现代快速经济制造模具技术 英文版.pdf

ModernfasteconomymanufacturemoldtechnologyAlongwiththeglobaleconomydevelopment,thenewtechnologicalrevolutionmadethenewprogressandthebreakthroughunceasingly,thetechnicalleapdevelopmentalreadybecomestheimportantattributewhichtheimpetusworldeconomicsgrew.Themarketeconomyunceasingdevelopment,urgestheindustryproductmoreandmoretothemulti-varieties,highgrade,thelowcostdirectiontodevelop,inordertomaintainandstrengthenstheproductinmarketcompetitivepower,productdevelopmentcycle,productioncyclemoreandmoreshort,thereupontomakeseachkindofproducttheessentialcraftequipmentmoldrequesttobemoreandmoreharsh.Ontheonehandtheenterpriseforthepursuescalebenefit,causesthemoldtoturntowardshighspeed,isprecise,thelonglifedirectiondevelops；Ontheotherhandenterpriseinordertosatisfythemulti-varieties,theproductrenewalquickly,winsthemarkettheneed,requeststhemoldtoturntowardsthemanufacturecycletobeshort,thecostlowfasteconomydirectiondevelops.Thecomputer,thelaser,electronic,thenewmaterial,thenewtechnicaldevelopment,causesthefasteconomicalpatternmakingtechnologyevenmorepowerful,theapplicationscopeexpandsunceasingly,thetypeincreasesunceasingly,thecreationeconomicefficiencyandthesocialefficiencyaremoreandmoreremarkable.Thefasteconomicalpatternmakingtechnologyandthetraditionalmachine-finishingcompares,hasthepatternmakingcycleshort,thecostislow,theprecisionandthelifecansatisfyintheproductiontheoperationrequirements,issynthesizesaneconomicefficiencyquiteremarkablekindtomakethemoldthetechnology,summarizesbelow,hasseveraltypestoleave.1fastprototypesmanufacturestechnologyThefastprototypemanufacturetechnologyiscalledRPM,isonekindofnewmanufacturetechnologywhichthe80slaterperioddevelops.US,Japan,England,Israel,Germany,Chinahaveallpromotedowncommercializationproduct,andhasformedthenewindustrygradually.RPMisthecomputer,thelaser,theopticalscanning,theadvancednewmaterial,thecomputer-aideddesign(CAD),thecomputerassistanceprocessing(CAM),thenumericalcontrol(CNC)synthesizestheapplicationthehightechnologyandnewtechnology.Intakesshapeintheconcepttaketheplaneseparate,pilesupastheinstruction,inthecontroltakethecomputerandthenumericalcontrolasthefoundation,takebiggestflexibilityasgeneralgoals.Ithasabandonedthetraditionalmachine-finishingmethod,tothemanufacturingindustrytransformationisasignificantbreakthrough,usestheRPMtechnologytobepossibledirectlyorindirectlythefastpatternmaking,thistechnologyalreadybyprofessionwidespreadapplicationandsoonautomobile,aviation,electricalappliances,ships,medicalservice,mold.2surfacestakeshapethepatternmakingtechnologyThesurfacetakesshapethepatternmakingtechnology,mainlyistheusespurtsspreads,theelectrolyticcasting,chemistrycorrosionandsoonthenewtechniqueformationcavitysurfaceandthefinepatternonekindofcrafttechnology,inthepracticalapplicationincludingfollowingseveralkindoftypes.electricarcsspurtspreadtakeshapethepatternmakingtechnologyTheelectricarcspurtsspreadstakesshapethetechnicalprincipleis:Hastheelectricarcquantityofheatusingbetween2circulartelegramstinseltomeltthetinsel,dependsuponthecompressedgasitsfullatomization,andgivesthecertainkineticenergy,highspeedspraysinthetypemoldsurface,layeruponlayermounts,formsametalshell,namelythecavityinternalsurface,usestofillthesubstratematerialagain(generallyformetalsiltandresincompoundmaterials)performstosupportthereinforcement,enhancesitsintensityandtherigidity,combinesthemoldtogetherwiththemetalpatternframe.Thiskindofpatternmakingtechnologycraftsimple,costlow,manufacturecycleextremelyshort,thecavitysurfacetakesshapeonlyneedsforseveralhours,savestheenergyandthemetalmaterial,generalcavitysurface2-3mmisonlythick,simulationgreatlystrengthened,thepatternprecisionmayachieve0.5mum.Atpresentthistechnologywidelyusesinsuperficialshapeandsoonairplane,automobilemold,electricalappliances,furniture,shoemaking,fineartshandicraftiscomplexandthepatternfineeachkindofpolyurethaneproductblowmolding,attractsmodels,thePVCinjection,PUbecomesspongyandeachkindofinjectiontakesshapeinthemold.electrolyticcastingstakeshapethetechnologyTheelectrolyticcastingtakesshapethetechnicalprincipletobesamewiththegalvanization,isaccordingtomodelthemold(ready-madeproductorfemalemoldwhichmakesaccordingtoproductblueprint)isthedatum(negativepole),placesintheelectrolyticcastingfluid(anode),causesintheelectrolyticcastingfluidthemetalliciontoreturntooriginalstatealatterplacedepositiononthetypemold,formsthemetalshell,afterstripsit,contactsthesurfacewiththetypemoldnamelyforthemoldthecavityinternalsurface.Thistechnicalmaincharacteristicissavesmaterial,themoldmanufacturecycleshort,electrolyticcastingleveldegreeofhardnessmayreach40HRC,enhancedtheresistancetowearandthelife,roughness,thesizeprecisioniscompletelyconsistentwiththetypemold,issuitablefortheinjection,attractsmodels,theblowmolding,keepsoutmodels,moldcavityandtheelectricsparkandsoonbakelitemold,glassmold,compressioncastingmoldtakesshapetheelectrodemanufacture.cavitiessurfacesfinepatterntakesshapeetchingtechnologyTheetchingtechnologyisoptics,chemistry,themachiningsynthesisapplicationonekindoftechnology,itsbasicprincipleismakesfirstthepatterndesignthefilm,theninhasspreadthefilmonpatterndesignduplicationthephotosensitivematerialonthemoldcavitysurface,processchemistryprocessing,themoldcavitysurfacedoesnotformbytheetchingpartialprotectors,thenactsaccordingtothemoldmaterialquality,thechoicecorrespondingetchingcraft,patterndesignetchinginmoldinternalsurface.Thistechnicalmaincharacteristicisthetimeshort,theexpenseislow,patchingdamagesthepatterndesigntobepossibletoachieveflawlessly.3sprinkletocastintothetypesystemmoldtechniqueSprinklingtocastintotechnicalandcommoncharacteristicsofthetypesystemmoldisaccordingtothekindpieceforbasis,sprinkleaconvexandcavemold,asurfacedonotneedthemachinetoprocess.Makephysicallytomainlyhavefollowingseveralcategoriestypeinthemold.4extrusionstakesshapethetechnologyUsingtheberylliuimcopperalloygoodthermalconductivityandthestability,afterthesolidmeltagingtreatmentofmetal,usetheswagingpressuretomakethemoldconcavemodelcavity.Itscharacteristicismakesthecycleshort,thecavityprecisionishigh(theIT7level),surfaceroughnessRa=0.025mum,Theintensityishigh,thelifemayreach500,000times,doesnothavetheenvironmentalpollution.Thistechnologyisusingthemetalmaterialinthethincrystalgrain,certainlytakesshapethetemperature,underthelowdistortionspeedcondition,whenthematerialhasthebestsuperplasticity,toesattendtocarryoutraisedmoldwhichtheinitiativefinishes,thenmayextrudetheconcavemoldwiththesmallstrengthonekindoffasteconomicalpatternmakingtechnology.UltramodelstakesshapematerialtypicalrepresentativeisZn-22%AL.5doesnothavethemoldmulti-spotsformingtechnologyDoesnothavethemoldmulti-spotsfastformingtechnologyisbyCAD/CAM/CATThetechnologyisthemainmethodabout,mayadjustthebasemainbodygrouphighlyusingthecomputercontroltoformformsthesurface,replacesthetraditionalmoldtocarryonthethreedimensionalcurvedsurfaceformingtothesheetanmodernadvancedmanufacturetechnology.Thistechnologymaychangethedistortionwayandthestressfulconditionatwill,enhancesthematerialtheformedlimit,mayformrepeatedly,bythiseliminationmaterialinteriorremainingstress,therealizationdoesnothavethesnappingbackforming6triumphantUygurbrightsteelbeltblankingfallsthematerialpatternmakingtechnologyThenewsteelbeltblankingfallsthematerialpatternmakingtechnologyisonekindisdifferentwithhasraised,theconcavemoldstructuresteelbeltmoldgenerally,itiswithspeciallymakesthenewfasteconomicalpatternmakingtechnologybythesingleedgesteelbeltwhichthebackingstripiscomposed.Thiskindofmoldweightislight,onlythen200kg,theprocessingprecisionfor0.35-0.50mm,maysuiteachkindofblackandthenon-ferrousmetal0.5-0.65mmthicksheetprocessinggenerally.Thelifemayachieve5-25tenthousand,theproductioncostislow.7moldssemifinishedmaterialsfastmanufacturetechnologysolidcastingBecausethemassivemoldsarebelongtothesingleunitortheproduction,themoldsemifinishedmaterialsmanufacturequalityandthecycleandthecosttothefinalmoldqualityandcyclicalandthecostinfluenceareveryimportant.Themodernmoldsemifinishedmaterialswidelyhaveusedtheseedscasti