(完整版)手机结构设计检查表-checklist-重要

1、. 塑胶件Plastic components1. 有无做干涉检查?If interference test2. 有无做 draft 检查 ?If draft test3. 有无透明件背后丝印/ 喷涂要求?如果有, 不能有任何特征在该面上.If requirements of silk printing or painting in the back of the transparency components, and with no features on it.4. 壳体材料,Housing material5. 壳体最小壁厚, 侧面是否厚度小于1.2mm.If the least th

2、ickness of the side wall of the housing less than 1.2mm6. 设计考虑的浇口位置, 有无避位?If anti-interference according with the gate7. 熔接线位置是否会是有强度要求的地方?If weld line with requirements of intensity8. 壁厚突变1.6 倍以上处有无逃料措施?If wall thickness break over 1.6 times with slope transition9. 壳体对主板的定位是否足够( 至少四点)If housing loc

3、ating to main board enough(at least with four points)10. 壳体对主板的固定方式, 如果是螺丝柱夹持, 是否会影响附近的键盘手感?If the screw nipping method of housing to PCBA affect the near key click11. 壳体之间的固定及定位应该有四颗螺丝+每侧面两个卡扣+顶面两卡扣+周边唇边If housing fixing and locating with four screws and each side with two snapfits and upper side t

4、wo snap fits and lip around.12. 螺丝是自攻还是NUT嫖彳5?单边干涉量？配合长度？螺丝头的直径?(机械螺钉锁 3牙，自攻螺钉5 牙以上 )If screws manner, such as self-tapping or nut, the screw diameter? One side interference quantity? Matching length? The screw cap diameter?(Over 3 pitch assembly length mechanical screw, over 5 self-tapping screw)13

5、. 螺柱的直径?孔的直径?螺柱壁厚?The screw boss diameter? The boss hole diameter? The thickness of boss wall ?14. 螺丝面是定位面吗?测量基准是什么?If screw surface locating surface? The measure benchmark?15. 唇边的宽度(1/2 壁厚左右), 高度?之间的配合间隙是否小于0.10mm?The lip width(about1/2 wall thickness),height?If the assembling clearanceless than 0.

6、10mm16. 卡扣壁厚/宽度？公卡扣壁厚是否小于0.70mm?#扣干涉量是否小于0.5mm?The clip thickness/width? If male clip thickness less than 0.70mm, or clipinterference less than 0.5mm17. 卡扣导入方向有无圆角或斜角?If clip guide direction with R or bevel18. 卡扣斜销行位不得少于5mm在此范围内有无其他影响行位运动的特征？The clip slide pin not less than 5mm,within which if affec

7、t slide move19. LCD 周围有无定位/ 固定的特征rib？If locating or fixing features around LCD20. SPEAKER/RECEIVER/VIBRATOR边有无定位 / 固定特征?If locating or fixing features around SPEAKER/RECEIVER/VIBRATOR？21. LENS周边有无对LEN浇口/定位柱/定位脚等的避位？If anti-interference to gate/locating pole/locating foot around LENS22. 对电铸件斜边有无避位?If

8、 anti-interference to the electroform components bevel edge23. 键盘周边有无定位柱?加强RIB?If locating pole or reinforced rib24. 转轴处壁厚是否小于1.2mm?If thickness at the hinge less than 1.2mm?25. 转轴处根部有无圆角?多少?If root at the hinge with R? and what is the R?26. 唇边与卡扣的配合是否是反卡结构?是否还有空间增加反卡?If the match between lip and cl

9、ip counter-clip structure? If more space to add counter-clip?27. 外置天线处是否有防掰出反卡?If outside antenna with anti-breaking off counter-clip28. 电池仓面是否设计了入网标签及其他标签的位置?深度?If battery store surface with PTC label or other label, and what is depth?29. 外面拔模角度是否小于2 度 ?If pulling angle less than 2 degree30. 热熔柱直径大

10、于 0.8mm时是否考虑了防缩水的结构?(空心柱)If protection to avoid shrinkage under melting pole diameter over 0.8mm(hollow pole)?31. 超声波焊接材料的匹配性是否与供应商沟通过?If discuss with the supplier about the assembling quality of the ultrasonic weld material32. 超声波能量带的设计是否合理( 三角形 ,0.4*0.4)? 有无防溢胶设计?If ultrasonic energy belt design (

11、triangle, 0.4*0.4) reasonable? If with anti-spilling glue design?33. 螺柱 /卡扣处是否会缩水?If shrinkage at the screw boss and the snap34. 有无厚度小于0.5mm的大面(大于400平方mm)?If big side(over 400 square mm) with thickness less than 0.5mm35. 筋条厚度与壁厚的比例是否小于0.75:1?If the scale of thickness of the rib and the wall less tha

12、n 0.75:136. 铁料是否厚度/直径小于0.40mm?莫具是否有尖角？If metal thickness/diameter less than 0.40mm. If mould with sharp angle?37. 壳体喷涂区域的考虑，外棱边是否有圆角(大于1mm以防掉漆？遮蔽夹具的精度？If outside edge with R(over 1mm) to avoid paint falling about the housingspray area, the precision of the shielding jig?38. 双色喷涂的工艺缝尺寸是否满足W0.7mm*H0.5

13、mm?If the size of the double color spraying technique slot match the 0.7mm*0.5mm39. 塑料材料的颜色色板是否得到?If the plastic color panel available40. 喷涂材料与塑材是否匹配?有无油漆厂的确认?颜色色板是否拿到?If spray material match the plastic, if the conformation of the paint plant, if the color panel available41. 喷涂 / 丝印的测试标准及要求是否已经发给供应

14、商?If the spray /silk print test standard and requirement sent to suppliers42. 吊绳孔：方便吊绳，强度可靠，应承受10 公斤的拉力If the hang up line hole convenient for hang up line, intensity reliableenough to endure pulling force of 10 kg, 电池Batteries外置式电池Outside battery1. 电芯类型?Li-ion/Li-ion Polymer? 最大出厂厚度?Battery core ty

15、pes? Li-ion/Li-ion Polymer? Thickness?2. 底壳底面厚度?侧面厚度?材料?What is the housing rear underside thickness? The side face thickness? Materials?3. 面壳厚度?材料?What is the cover housing thickness? The materials?4. 超声能量带的设计?溢胶措施有无?If ultrasonic energy belt and spilling plastic measures or not5. 保护电路空间是否和封装厂确认?If

16、 conformation with encapsulation plants about the protection of circuit space6. 电池呼吸空间是否考虑 ？（要留0.20mm的厚度空间）If battery breathing space or not? （0.20mm thickness space）7. 内部是否预留粘胶空间（不小于0.15mm供两层双面胶）If double adhesive tape space inside or not （not less than 0.15mm for two layer double adhesive tape）8.

17、底壳外表面是否留出标签的地方及厚度？If housing rear exterior side with label place, and the thickness？9. 推开电池按钮时, 电池能否自动弹出来？If battery flip out automatically when pushing out the battery button10. 电池外壳周边是否因为分形线的位置而很锋利？（ 从截面看）If the battery cover is sharp due to the location of part line11. 电池接触片要低于壳体0.3mm,目前设计是多少？The

18、 battery touching piece should be 0.3mm lower under the housing, What isthe present design？12. 电池安装方向是否合适？是否和电池连接器 SPEC-致？If battery installation direction correct and in line with battery connector？13. 电池按钮材料？能否耐2000 次测试 ？The material of battery button? If battery button submitted to 2000 times tes

19、t14. 按钮如果依靠弹簧或弹片传力, 有无借用零件?有无设计参考?要考虑手感.If with the help of components when passing force on spring or metal sheet, If design reference or not , take click into consideration.内置式电池BatteryIn-built batttery1. 电芯类型?Li-ion/Li-ion Polymer? 最大出厂厚度?Battery core types? Li-ion/Li-ion Polymer? The thickness?2

20、. Li-ion Ploymer 封装是否有底壳?厚度?If Li-ion Polymer encapsulation with bottom shell, and the thickness?3. 壳体材料?侧边厚度?The housing material? Side face thickness?4. 包装纸厚度?标签位置?The package paper thickness? The label location?5. 电池接触片要低于壳体0.3mm（NE的准），目前设计是多少？The battery touching piece should be 0.3mm lower unde

21、r the housing, What is the present design？6. 封装与电池盖的距离是否小于0.10mm？If the distance between battery and battery cover less than 0.10mm7. 有无考虑呼吸空间？If breathing space or not ？8. 定位及固定方式？The locating and fixing method ？9. 安装方向？拆装空间？The installation direction and the disassembling space？10. 接触电部位有无固定电池的特征？

22、If battery fixing features at the electricity touching part？11. 电池盖固定方式？The battery cover fixing method？12. 电池盖材料？厚度？The battery cover material and the thickness？13. 电池盖装配方向？拆装方式？卡扣数量？位置？The battery cover installation direction and disassembling method and the quantity of the clips and the location？

23、14. 电池盖有无按钮？If button with battery cover15. 按钮行程是否正确？顶面是否有圆角以利电池盖滑出？If button travel correct？ And if R with the top side as to battery cover sliding out easily？16. 按钮材料？能否耐 2000 次测试 ？The button material？ If pass 2000 times tests17. 按钮如果依靠弹簧或弹片传力, 有无借用零件？有无设计参考？要考虑手感If with the help of components whe

24、n passing force on spring or metal sheet,If design reference or not , take click into consideration.五 . 小镜片 Sub Lens1. 镜片的工艺(IMD/IML/ 模切 /注塑+硬化)The lens techniques (IMD/IML/die cutting/injection+hard coating)2. 镜片的材料(PC/PMMA/GLASS)The lens materials(PC/PMMA/GLASS)3. 镜片的厚度及最小厚度The lens thickness and

25、the least thickness?4.IMD/IML/ 注塑镜片P/L,draft,radius?IMD/IML/injection lens P/L,draft, radius?5 . 固定方式及定位方式, 最小粘接宽度是否大于1.5mm?The fixing and the locating methods ? and if the least adhesive width over 1.5mm?6 .窗口(VA&AA)位置是否正确If window(VA&AA) location correct7 .冲击试验是否会有问题 (100g钢球20cm高)If impact

26、 test ok(100g steel ball 20cm high)8 .表面硬度是否足够(2H/3H)If surface hardness enough(2H/3H)9 . 镜片的耐摩擦测试(500g 力 50 次 , 划伤宽度不大于100 微米 )The lens friction endurance test(50 times under force of 500g, scratching mark width less than 100um) 10.镜片本身及固定区域有无导致ESD问题的孔洞存在If ESD problems caused by holes in lens and

27、fixed area?11. 周边的电铸或金属件如何避免ESDHow to avoid ESD in electroform and metal parts?12. 小镜片周边的金属是否会对天线有影响( 开盖时 )If metal near small lens affect the antenna(when cover lifting)13. 镜片外面是否超出壳体面，应该降低0.05mm避免磨损.If lens outside parts beyond housing surface, and should be o.oo5mmlower as to avoid friction 14. 有

28、无将测试标准发给供应商?If test standard sent to suppliers?六 . 转轴 Hinge1. 转轴的直径The hinge diameter?2. 转轴的扭力The hinge torque3. 打开角度(SPEC)The opening angle4. 有无预压角度( 开盖预压为4-7 度 , 建议 5 度 ; 合盖预压为20 度左右 )If prepress angle(opening angle 4-7degreee, 5degree suggested; closingangle about 20degree)5. 固定有无问题, 有无轴向串动?If lo

29、cation ok, and axial move with hinge direction6. 装拆有无空间问题?If space ok when (dis)assembling7. 固定转轴的壁厚是多少，材料(推荐PC GE C1200H或者三星 HF1023IM)What is the fixed hinge wall thickness and material(PC GE C1200HF orSamsung 10231IM recommended)8. 转轴配合处的尺寸及公差是否按照转轴SPEC?If the size and tolerance of the hinge assem

30、bling according to hinge SPEC9. 转轴与另一端的支撑是否同心?If the hinge and the crutch on the other end concentric?10. 转轴处壳体是否有壁厚不均潜在缩水的可能性?If the hinge housing parts thickness unequal or shrinkage?11. 与转轴对应的一端轴套与壳体的配合尺寸;The assembling size of housing and hinge cover opposite the hinge?12. 壳体上有无设计转轴终了位置的止动缓冲垫?If

31、 stop cushion in the housing at the final state of hinge moving七 . 连接 FLIP(SLIDE)/BASE 的 FPCThe FPC connecting the flip(slide) /base13. .FPC 的材料 , 层数 , 总厚度The FPC material, layers and total thickness?14. IN 数 ,PIN 宽 PIN 距PIN quantity, PIN width, and PIN distance15. 外面的线到 FPC边的距离是多少(推荐0.3mm)The distance between most outside line and FPC edge ?(0.3mm suggested)16. PC内拐角处最小圆角要求大于1mm且内拐角有0.20mm宽的布铜，防止折裂.The least corner R inside FPCshould be over 1mm,and wit