linde叉车保养培训课件

1、保养概念 Understanding 理解 Linde Maintenance 保养第1页，共35页。保养涉及领域 All Working Machinery 所有运行的机器 Need 需要 Maintenance 保养第2页，共35页。叉车也需要保养Truck also NEEDS maintenance 叉车当然也需要保养第3页，共35页。No Maintenance Means没有保养就 意味着:1.More breakdowns 更多的故障2.Poor Performance 劣质性能3.Unreliability & Poor Safety 不可靠&不安全第4页，共35页。No Ma

2、intenance Means没有保养就 意味着1.Excessive Running Costs 额外的经营成本2.Reduced Working Life 使用寿命缩短3.Low Investment Value 投资费用贬值第5页，共35页。Each Linde Truck has每辆林德叉车都具有:1.Maintenance Levels 保养等级2.Maintenance Intervals 保养间隔3.Daily & Pre-shift checks 日常和换班检查第6页，共35页。Maintenance Levels保养等级Different maintenance levels

3、 are defined by hours 不同的保养等级由小时定义500Hrs Maintenance 500小时保养1000Hrs Maintenance 1000小时保养 Etc等等第7页，共35页。Maintenance Intervals保养间隔Maintenance Intervals are defined by the hours the truck is used 保养间隔由叉车使用小时数定义 “EVERY” 500 Hrs 每隔 500 小时 “EVERY” 1000Hrs 每隔 1000 小时 第8页，共35页。A Typical Example of a mainten

4、ance Matrix for a 351一个关于351典型案例的保养矩阵图第9页，共35页。内燃叉车的保养内容Contents Of Inner combustion maintenance日常检查 Daily checks250小时保养 250-hour inspection and maintenance500小时保养 500-hour inspection and maintenance1000小时保养 1000-hour inspection and maintenance2000小时保养 2000-hour inspection and maintenance3000小时保养 30

5、00-hour inspection and maintenance第10页，共35页。日常检查 Daily checks机油的位置 Engine oil level液压油的位置 Hydraulic oil level柴油的油量 Fuel level冷却水的位置 Coolant level in the reservoir轮胎的气压和螺母松紧 Tyre pressure and degree of tightness仪表的显示是否正常 does the instrument work well第11页，共35页。内燃叉车机油的检查the engine oil checking机油是确保发动机良

6、好运作的重要因素，在缸体内的机油辆均有严格的要求。如机油量太多，将会导致叉车飞车（如遇飞车须马上堵住进气系统）； 太少则会造成润滑不良；每台发动机均有机油检查标尺，标尺上有明显的机油油位范围；每天必须检查叉车机油油位，如不足应补充相同品牌.标号的机油,太多应放掉多余的机油。第12页，共35页。日常检查Daily checks清洁空气预滤器Clean air preliminary filter清洁空气过滤器（每周）Clear air filter检查.清洁电池接头Check and clean battery cable connectors检查油管Check the hoses第13页，共3

7、5页。日常检查Daily checks清洁散热器和液压油散热器Clean the radiator and hydraulic oil cooler检查货叉固定销Check the fork stops and fork quick-releases检查双软管的松紧度Check the pre-tension of double hoses if attachments are fitted第14页，共35页。250小时保养250-hour maintenance清洁.润滑转向节轴承Clean and grease the steering axle清洁.润滑门架和倾斜油缸连接点Grease

8、the mast and tilt cylinder pivots检查电缆线束各连接点Check electric cables,cable connectors and connections for condition and tightness排出柴油油水分离器中的水分Drain the fuel system water preseparator第15页，共35页。250小时保养250-hour maintenance检查.清洁.润滑侧移叉Clean and grease sideshift,check the mounting检查电瓶电解液比重Check condition,elec

9、trolyte level and specific gravity第16页，共35页。250小时保养250-hour maintenance检查门架和链条状况Check the mast and mast chains for condition and security调整门架链条长度和用链条喷洗剂清洁链条Adjust the mast chain length and lubricate with chain spray第17页，共35页。500小时保养500-hour maintenance250小时保养Including 250-hour maintenance更换机油Change

10、engine oil更换机油滤清器Change oil filter更换柴油滤清器Change fuel filter第18页，共35页。500小时保养500-hour maintenance检查各连接部件连接状况Check the engine mounting,counterweight检查发电机皮带和水泵皮带的松紧Check the alternator and water pump v-belt检查.润滑行使踏板和刹车踏板Check and oil the travel and brake pedals第19页，共35页。1000小时保养1000-hour maintenance500

11、小时保养Including 500-hour maintenance更换空气滤清器Renew the air filter element,check the vacuum switch检查进.排气系统Check the air intake and exhaust pipe for leaks检查液压系统.变量泵.阀体及管件Check the hydraulic system,compact axle,pumps,valves and lines for leaks第20页，共35页。1000小时保养1000-hour maintenance更换吸油滤清器Renew the suction

12、filter更换压力滤清器Renew the pressure filter更换通气滤清器Renew the breather filter检查齿轮油油位Check the wheel drive oil level检查驻车制动Check the parking brake第21页，共35页。1000小时保养1000-hour maintenance检查喷油嘴工作状况Check the injection nozzles调整气门间隙Check,adjust the valve clearance检查碳烟过滤器工作系统Check the particle filter system更换V型皮带C

13、heck,renew v-belt更换防冻液Renew the coolant第22页，共35页。3000小时保养3000-hour maintenance1000小时保养1000-hour maintenance更换液压油Renew hydraulic oil更换齿轮油Renew the gear oil检查全车各安装点Check all mounting第23页，共35页。电瓶叉车保养内容Contents Of Electric motor forklift日常维护Daily checks250小时保养250-hour maintenance500小时保养500-hour maintena

14、nce1500小时保养1500-hour maintenance3000小时保养3000-hour maintenance第24页，共35页。日常检查Daily checks检查电瓶充电状态 Check the battery state of charge检查轮胎状况 Check the tyre state检查仪表显示状况 Does instrument show correctly检查手刹状况Check the hand brake第25页，共35页。日常检查Daily checks检查电瓶的电解液液面和比重 Check the battery condition,level and s

15、pecific gravity of electrolyte用压缩空气清洁电瓶和电器箱内的灰尘 Clean the dust in the battery and electric box with pressure air转向是否沉重 Does steering system works normally 第26页，共35页。250小时保养250-hour maintenance紧固轮胎螺母Tighten the wheel nuts润滑门架和倾斜油缸轴承 Lubricate the mast and tilt cylinder bearings检查齿轮油油面Check the oil le

16、vel in the gearboxes清洁驱动电机风扇Clean the traction motor fan检查液压油油位Check the hydraulic oil level第27页，共35页。250小时保养250-hour maintenance检查刹车片磨损情况 Check the brake linings清洁驱动电极.转向电机和液压电机 Clean the left and right wheel traction motors,the power steering and hydraulic pump motor检查油管是否渗油 Check the hose for lea

17、ks检查门架螺栓 Retighten the mast fastening bolts润滑并调整门架链条 Adjust the lift chain length and lubricate the lift chain with chain spray第28页，共35页。250小时保养250-hour maintenance检查双软管的预紧状况 Check the pre-tension of double hose if attachments are fitted调整.润滑行使.刹车踏板 Adjust and oil the pedal检查线束 Check the harness检查电机

18、碳刷 Check the motor brushes第29页，共35页。500小时保养500-hour maintenance250小时保养 250-hour maintenance检查接触器 Check the contactors检查控制系统 Check the digital control检查车体.车身的安装状况 Check the mounting of the counterweight,electric motors,chassis,wheel drives,overhead guard and close-coupled steer axle第30页，共35页。1500小时保养1500-hour maintenance500小时保养 500-hour maintenance更换液压油通气滤清器 Renew the hydraulic system breather filter更换吸油滤清器 Renew the suction filter第31页，共35页。3000小时保养3000-hour maintenance1500小时保养1500-hour maintenance更换液压油Renew the hydraulic oil更换齿轮油Renew the oil in the reduction gearboxes第32页