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1、ACR选择性涂覆机Advanced Coating Robotics LtdMACCS Multi Axis Conformal Coating SystemACR - 全球解决方案ACR - Global SolutionsACR是SCH效劳公司和SMS自动化公司共同设立的合资公司ACR was formed as a joint venture company between SCH Services Ltd and SMS Automation LtdACR本公司成立于2021年,目的是给有需要的客户度身定制自动化涂覆解决方案Formed in 2021 the objective wa
2、s to supply automated conformal coating solutions with customisation where requiredSCH在保形镀膜应用方面(比方涂覆材料、涂覆设备、涂覆效劳、解决问题以及技术支援等)具有20多年的经历了。SCH has 20 years in conformal coating applications including materials, equipment, coating service, troubleshooting & technical supportSMS在自动化技术设计和生产标准以及设备定制方面拥有25年
3、的经历了,供给链中包括通用电气-发那科、罗克韦尔、三菱以及Animatics等。SMS has 25 years in automation technology designing and building standard and custom machines with suppliers such as GE-Fanuc, Rockwell, Mistubishi and Animatics3MACCS 400-整机基于20多年的涂覆材料的了解,提供先进的机器人自动化设备Offers advanced robotic automation with a complete underst
4、anding of conformal coating materials先进的自动化工业设计,可靠的设备性能Gives highly reliable performance as a state of the art automation industrial design4MACCS 400-整机视频5MACCS 400-工程设计先进的H形框架设计,钢材加强输送带,XYZ轴伺服马达全方位控制Advanced H frame design with steel reinforced belt and full XYZ servo motor control 快速的重复动作可以到达1米/秒G
5、ives fast repeatable movements up to 1m/s维修保养非常简单Means maintenance is extremely easy to maintain.位置重复的准确度高达25um (0.001)Ultimate control on positioning with repeatability of 25um (0.001)6MACCS 400-工程设计我们使用葆德、霍尼韦尔以及欧姆龙等公司的高质量运动控制零部件Uses high quality motion control components including Baldor, Honeywel
6、l and Omron.容易到达生产系统的各个位置Easy access to all positions within the cell system.通过安装在机器前面的控制板可以实现各种电子控制Full access to all electronics via the control panel positioned at the front of machine.7MACCS 400-阀我们拥有流体的雾化喷涂、非雾化喷涂以及液体点胶等涂覆阀可供选用Valve options for atomised spraying, non- atomised spraying and liqui
7、d dispensing of conformal coating and fluids.我们还供给直接安装到机器上去的模块化涂覆阀(含一个或两个阀),每个阀都有独立的360度旋转和20度倾斜功能Modular options allow for one or two valves to be fitted to the machine each with independent 360 degree rotation and twenty degree tilt.8MACCS 400-非雾化阀通过压力来产生扇形的雾流Fan spray pattern created through pres
8、sure only.适合高速喷雾,一般能够到达400mm/秒High speed application typically 400 mm/s.因为是非雾化镀膜,所以边缘的控制非常准确(0.75mm)Edge definition extremely good (0.75mm) due to the non-atomised pattern.扇形雾流可以按照微米级的精度进展调整Micrometer adjustment of the fan pattern.非常适合油性和低黏度的镀膜材料Ideal for solvent based and low viscosity coatings.9通过
9、压力和空气雾化两个因素来产生圆形的雾流Circular spray pattern created through pressure and air atomisation in combination.各种黏度的涂料都可以在雾化后进展喷涂Allows all viscosities of coatings to be atomised sprayed. 非常适合UV固化涂料、硅胶保形涂料、100%固体材料以及高黏度材料Perfect for UV cure coatings , silicone conformal coatings, 100% solids and high viscosi
10、ty materials.MACCS 400-雾化阀10对于很细致的零件都可以实现非常准确的点胶动作Extremely accurate dispensing of coating for detail work.适合各种黏度的涂料进展点胶Allows all viscosities of coatings to be dispensed.可以应用围坝填充技术,从而防止使用毛细管方法时过多涂料进入零件的问题Can use the dam and fill technique to avoid excess coating entering technically challenging com
11、ponents via capillaryMACCS 400-点胶阀11提供的平台可以对多个阀进展专门的设置和整合Adaptable platform for custom configurations and integration of alternative valve systems:可以装入各种阀(比方非雾化阀、点胶阀、雾化阀、隔膜阀、阿基米德阀等)Alternative valves (non-atomised, dispense, atomised, diaphragm, archimedes既适合离线,也适合连续生产Batch or inline同一套系统可以使用多种材料Mul
12、tiple coating material set up for same systemMACCS 400-模块化12更加容易进展选择性涂覆编程Designed to make selective coating programming easier具有根本的命令,可以直观地进展编程,并立即应用于线路板涂覆Intuitive to program with basic commands allowing access to coating PCBs immediately 必要时,允许主管级人员全面控制工艺流程Supervisor level allows full command of t
13、he process if requiredMACCS 400-软件13轻松地移动线路板上面阀的位置就可以实现编程Programmed through easy movement and positioning of valve on PCB 可以使用键盘、操纵杆或者软件来控制系统Use keyboard, joystick or software to control system 用简单易懂的语言写就屏幕上的程序Program written into screen in easily understandable language可以利用编程镜头帮助进展难进区域的编程Programmin
14、g camera can aid in difficult to reach areasMACCS 400-软件14可以利用向导功能进展设置、编程和涂覆Wizard controls available for set up, programming and coating 每段编程都可以在简单易懂的窗口进展直观的控制Intuitive controls for each section of the programming in easy to understand windows操作员可以自信而快速地进展编程Designed for operators to program confide
15、ntly very quicklyMACCS 400-软件15溶剂冲洗系统 (可以手动和自动更换溶剂)Solvent flush system (manual and automatic changeover)帮助编程工作的高规格500万像素镜头High Specification 5MPixel Camera for ease of programming进展黏度控制的再循环加热系统Heated re-circulating system for viscosity control可以对流量进展控制的涂覆流量检测系统Coating Flow monitoring for controlled
16、 volume application用于进展快速涂覆阀对位的激光笔Laser pointer for fast alignment of valves针阀点胶高度测量系统Height Measurement for needle dispense可以在加工过程当中快速更换涂覆材料并对其进展控制的多容器进给系统Multiple container feed configurations for fast changeovers and control on processing为客户专门进展修改和设计,提高系统的灵活性Custom modifications and designs offer
17、 flexibility还可以将更多加工工艺融入生产线Cell integration with further processes availableMACCS 400-其它选项16各种材料的线上选择性涂覆系统Inline selective spray coating for all materials线上浸渍涂布系统,包括水平浸渍涂布系统Inline dip coating including horizontal dip适用于产量较低时的批量喷涂系统和浸渍系统Batch spray and dip systems for low volumeUV固化炉和IR固化炉UV curing t
18、unnels & IR cure ovens自动化涂覆检查系统Automated Conformal Coating Inspection定制其他解决方案Custom turnkey solutionsACR 还可提供:17经济实用的单镜头固定位置通止规式解决方案Economic single camera fixed position solution of GO/NO GO Processing无视差扫描相机可以对线路板进展3D拍照并进展全面分析Parallax free scanning camera for full analysis and highly 3D PCBs连续或批量检测系统Inline and batch systems翻转工作站系统Flip station system available 自动厚度探测仪Option for automated thickness
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