文本bmw g38文件确认carrier top shoulder img rdl

1、Title : LM-0030Site :Lead mouldProduct name: Carrier Top shoulder IMG RDL &RDR3D file name: 3151004_0122_CC_MD BRUESTUNG TPO FOLIE HTL - MD TOP SHOULDER TPO FOIL RDLDate :2015.06.10 Confidential Design. Build. Ship. Service.LeadMouldProduct informationSegment :Thickness :2.3mmProject name :LM-0030 P

2、M/PE Part name :Carrier Top shoulder IMG RDL / Carrier Top shoulder IMG RDR DFM by:ZHAOPart No:3151004 Checked by:REVDate Update or added slidersA2015.06.10Remark:Completed DFM108.95mm951.92mm173.95mm产品信息Tool informationResin material : PC+ABS Resin supplier:BayerResin GradeBayblend T 65 XFTonnage?

3、Runner Sys: valve nozzleNo. of Hot Tip6Tool type :2P Gate type : valve gateAutomatic:Auto-robotNo. of Gate .(each part)3Part weight (g) :551g+551gCavity steelGS 1.2738HHForecast volume (shot)500865 mm3 mm3Special tool :Incoe Core steelGS 1.2738HH No. of Cavity:1+1Cosmetic part (Y/N):NSlider steelGS

4、1.2343 Family with:-Cosmetic finishingTech.PolishLifter steelGS 1.2343 Need your input and correction to below information:Customer comment. (please give your approval and comments)OK or NGremarkApproval by:date模具信息Gate layoutCustomer comment. (please give your approval and comments)OK or NGremarkAp

5、proval by:date进胶点布局阀浇口valve gate6点阀浇口热咀6 Drop valvehot nozzleSJJ:OK 依照模流分析且浇口残留不能超过零件表面Part LayoutNeed to show part layout to avoid customer mis-understood our proposalTool topNotes: this layout is base on estimation as a ref for tool design.产品布局SJJ:OK shrinkageCustomer comment. (please give your ap

6、proval and comments)OK or NGremarkApproval by:dateNotes: above shrinkage is estimated according to our understanding, pls correct it if there is any risk of getting right dimensionShrinkage with orientationX1.006Y1.006Z1.006YX缩水SJJ:中拓及leadmould负责确定Parting line Customer comment. (please give your app

7、roval and comments)OK or NGremarkApproval by:dateParting line is defined as edge formed by Core / Cavity parting surfaces. P/ LINENotes: please advice any concern on propose parting line.后模CorePL前模Cavity Insert/ LINECore Pin/ LINE产品夹线SJJ:OK 依照3D数据Parting line Customer comment. (please give your appr

8、oval and comments)OK or NGremarkApproval by:dateParting line is defined as edge formed by Core / Cavity parting surfaces. P/ LINENotes: please advice any concern on propose parting line.后模CorePL前模Cavity Insert/ LINECore Pin/ LINE产品夹线SJJ:OK 依照3D数据Slider Customer comment. (please give your approval an

9、d comments)OK or NGremarkApproval by:dateNotes: please advice any concern on witness line form by Slider.Slider 1Slider 1行位SJJ:依照3D要求Lifter Customer comment. (please give your approval and comments)OK or NGremarkApproval by:dateNotes: please advice any concern on witness line form by Lifter.L 1L 2L

10、4L 2L 4L 3L 5L 1L 2L 3L 4L 5L 1L 2L 3L 5斜顶SJJ:OK 依照3D数据Cavity insert Customer comment. (please give your approval and comments)OK or NGremarkApproval by:dateNotes: please advice any concern on witness line form by inserting.前模镶件SJJ:OK 依照3D数据Core insert Customer comment. (please give your approval an

11、d comments)OK or NGremarkApproval by:dateNotes: please advice any concern on witness line form by inserting.后模镶件SJJ:OK 依照3D数据Core insert pin Customer comment. (please give your approval and comments)OK or NGremarkApproval by:dateNotes: please advice any concern on witness line form by inserting.后模镶针

12、所有小孔 (all hole) SJJ:OK 依照3D数据Draft angle informationProduct is checked in UG as per the direction of tooling release. This will help to evaluate draft angle and propose draft requirements.PL is decided on the basis of draft direction , if need, propose to reverse the draft angle or increase it for r

13、elease the product easy. 产品出模方向Mold opening direction拔模角度信息SJJ:OK 依照3D数据Draft angle informationProduct is checked in UG as per the direction of tooling release. This will help to evaluate draft angle and propose draft requirements.PL is decided on the basis of draft direction , if need, propose to r

14、everse the draft angle or increase it for release the product easy. 根据出模方向，此绿色面是直身，建议减胶做1的出模斜度Green area no draft , suggest to add 1draft angle at core side 拔模角度信息产品出模方向Mold opening directionSJJ:数据中白色线部位为冲切孔Draft angle informationProduct is checked in UG as per the direction of tooling release. This

15、 will help to evaluate draft angle and propose draft requirements.PL is decided on the basis of draft direction , if need, propose to reverse the draft angle or increase it for release the product easy. 根据出模方向，线圈内箭头所指有倒扣，我们建议此处强行脱模或修改产品All rib has undercut at mold opening direction, suggest to part

16、force lift out or modify part 拔模角度信息产品出模方向Mold opening directionSJJ:已更改Draft angle informationProduct is checked in UG as per the direction of tooling release. This will help to evaluate draft angle and propose draft requirements.PL is decided on the basis of draft direction , if need, propose to re

17、verse the draft angle or increase it for release the product easy. 根据斜顶出模方向,绿色面直身，我们建议减胶做1的出模角度Green area no draft , suggest to add 1draft angle at lifter moving direction 拔模角度信息斜方运动方向Lifter moving directionSJJ:供应商自行更改，拔模角度尽量小，保证圣诞树安装不能松动，减胶处理0.5度Draft angle informationProduct is checked in UG as pe

18、r the direction of tooling release. This will help to evaluate draft angle and propose draft requirements.PL is decided on the basis of draft direction , if need, propose to reverse the draft angle or increase it for release the product easy. 拔模角度信息斜方运动方向Lifter moving direction根据斜顶出模方向，此绿色面为直身面，我们建议

19、减胶做2的出模斜度Green area no draft , suggest to add 2draft angle at lifter moving direction SJJ:此孔为冲切孔IssueCustomer comment. (please give your approval and comments)OK or NGremarkApproval by:date原始图档里面如上图所示，红色部分是否不要的，请确认，谢谢 ！问题IssueCustomer comment. (please give your approval and comments)OK or NGremarkAp

20、proval by:date问题此红色面倒扣，建议修改。Red area is undercut at core side ,suggest to modify it SJJ:已更改IssueCustomer comment. (please give your approval and comments)OK or NGremarkApproval by:date问题AA0.20.2305CorePLCavity 修改前( 所有 1.5 mm 孔） Current （all diameter 1.5 hole ) 修改后( 所有 1.5 mm 孔） Modify （all diameter

21、1.5 hole ) 后模镶针Core insert pin SJJ:同意更改Ejector pin marksCustomer comment. (please give your approval and comments)OK or NGremarkApproval by:dateNote: only show the preliminary position and size, See layout for detail.12 Ejector pin10 Ejector pin6 Ejector pinStraight Lifter8 Ejector pin顶针SJJ:OK thick

22、nessCustomer comment. (please give your approval and comments)OK or NGremarkApproval by:dateIssue: Thick wall will cause sink mark.Proposal: Change the design as the design guidelineNote: Thick ribs often cause sink and cosmetic problems on the opposite surface of the wall. Please refer the rib design guideline to modify as below:Average Th