FMEA培训失效模式与效应 2

JobImprovementJointQualityResource(JQR)JQRT各階層職責1.JQP*1JointQualityPlant(廠廠長):支持持及推動所有有JQR活動動.2.JQM*1JointQualityManager:一一般由品保保經理擔任,負責整個制制度規劃,督督導,評核等工作.3.JQE*2JointQualityEngineer:為品質資資訊窗口,提提供品質報告告,改善報告告,收集旭基基品質資料,品品質改善的內內部確認,執執行內部品質質系統稽核,並追追蹤改善進度度.4.JQTJointQualityTaskforce:品品質專案小小組(1).由工工程,品管,制造,采購購,倉庫組成成;(2).分析析問題存在根根源;(3).改進進,監督相關關部門或人員員;(4).計計劃,實施及及評估持續不不斷改進,以以達品質目標標;5.JointQualityInspector(1).需經經旭基IQC訓練合格后后給予上崗証証;(2).名單單不能隨意更更換,協力廠廠商及旭基將將列為管制.QuarterlyBusinessReview(QBR)TemplateNeatnessControlWarehouseManagementQualityPaysMobilization‘Designtoquality’ascoreprocess‘Zerodefect’ProductionascoreprocessStrategyandorganizationQualityPays1Topmanagementinvolvement2Qualityobjectives3QAasconsultant4Flathierarchies5Preventivefocus6Self-checkingbyworkers7Projectswithsuppliers8PreventiveQAtools9ControlledR&Dvolume10Involvementwithcustomer11Decision-makingauthority12Problem-solvingbyshopfloorworkers13Operationalizedobjectives14Self-managingteams15WorkersatisfactionLeversofqualitymanagementLevelILevelIILevelIIILevelIVWeaknessesAverageStrengthsKeyleversConstantlyimprovingManagementofkeyleversQualityPaysFourleversofqualityQualityassuranceProduction,qualityassurance(QA)Production,qualityassurance,R&D,purchasingAllfunctions,customers,suppliersParticipatingfunctionsInsufficient/wronguseofQAtoolsSPC,audits,qualitycircles,Poka-Yoke,someuseofFMEAProcess-FMEA,product-FMEA,designofexperiments,designreview,failuretreeanalysisQFD,designreviewwithCustomer/supplier,customersurveys,employeesurveysMethods(addedfromLevelIIonwards)●Qualitythroughinspection●Littlequalityconsciousnessandknow-how●Improvementinproductionprocess●Startofworkerinvolvement●Processcapabilityandmanufacturabilityindevelopment●Supplierintegration●Endcustomerorientationandsuperiorproducts●CulturalrealignmentCharacteristicsLevelI‘Inspection’LevelII‘Qualityassurance’LevelIII‘Prevention’LevelIV‘Perfection’TopperformanceinqualitymanagementQualityPaysMovingfromlevelI‘‘inspection’tolevelII‘‘qualityassurance’StrategyandorganizationInspectionI●Qualityobjectivesforproductionunits●FocusincreaseinprocesscapabilityCoreprocesses●Capturingandanalysingproduction-relatedqualitydata●IntroductionofSPCforallimportantprocesses●ShiftofqualityinspectiontooperativelevelMobilization●Increaseinqualityconsciousness●TraininginqualitytopicsQualityassuranceIIPreventionIIIPerfectionIVQualityPaysMovingfromlevelII‘‘qualityassurance’’tolevelIII‘‘prevention’’StrategyandorganizationInspectionI●QualityobjectivesforR&D●QualityobjectivesforpurchasingCoreprocesses●UseofpreventiveQAtools●Delegationofqualitytaskstofunctionalarea,centralQAdepartmentasconsultant●Supplierintegration●SimultaneousengineeringinterfunctionalteamsMobilization●jobrotation(betweenR&Dandproduction,withinproduction)●Expansionofqualitycircles/suggestionschemeQualityassuranceIIPreventionIIIPerfectionIVQualityPaysMovingfromlevelIII‘‘prevention’’tolevelIV‘‘prevention’’StrategyandorganizationInspectionI●‘Perfectionobjectives’’-e.g.,’’Zerodefects’’●‘Designtoquality’’objectives:‘superiorproduct/service’’●QualityobjectivesforallfunctionalareasandlevelsCoreprocesses●AimingformaximumshareinR&Dvolume●Integrationofsuppliersandcustomersinowndevelopmentprocess●Cross-functionalteamworkduringthedevelopmentprocess●Markingdepartmentto‘‘observe’’theendcustomerMobilization●Decision-markingandproblem-solvingauthorityforworkers●InterdisciplinarytrainingforengineeringQualityassuranceIIPreventionPerfectionIVIIIQualityPaysIntensiveuseofQAtoolsinthedevelopmentprocessQualityfunctiondeploymentProductFMEAProcessFMEAFailuretreeanalysis(FTA)DesignofexperimentsDesignreviewSPCQualitycirclesProductauditSystemaudit10010045879083958571285027623390968955625Highqualitycompanies%ofcompaniesTopQualitytoolsDevelopmentprocessProductionprocessMainareaOfapplicationLowqualitycompanies质量系统统推荐太友科技技质量控控制系统统产品系系列数据采集集数据分析析控制/反反馈集成/分分析MiniData-RTMiniDataMini-SPCTYSPC企业版自动在线线监控简单易学学,实用帮助快速速实施SPC,代替EXCEL的理想工工具功能:生生产,品品质,来来料,投投诉,图图表,查查询,数数据导出出…,全面控制制设备/仪器实时时监控分分析程序序（MiniData––RT实时监控控程序））本方案适适合测量量设备/仪器，，连接单单台电脑脑，只要要系统中中已存在在*.txt格式的数数据文件件，只需需要几分分钟就能能马上实实现数据据的即时时监控和和分析。。数据即时时采集，，分析，，导出，，打印