设施设备维护管理程序

GTIGREENTECHINDUSTRIES文件题目和版本记录FileNameandRevisionRecord编号Number:GT-QP-005版本Version:EDI1.0文件类型量程膘文件qualityprocedureDOCUMENT页次Page:1of5文件名设鼬备维护管理程序MACHINEANDEQUIPMENTMAINTENANCEPROCEDURE核准Approved:审核Check:制定Preparedby:核准Approved:审核Check:制定Preparedby:会签Co-Sign:声明PROPRIETARYNOTICE此文件包含了gti知识产权信息并且此信息未经允许，不得向其他公司和个人以任何目的的泄露或生产使用。ThisDocumentcontainsproprietaryinformationandsuchinformationmaynotbedisclosedtoothersforanypurposeoruse(formanufacturingwithoutwrittenpermissionfromGTI.版本记录RevisionRecord最新版本.REV.LTR.项目编号ITEMNO.日期DATE描述DESCRIPTION审核CHECK批准APPROVEDEDI1.0GT-QP-005InitialRelease1、目的：对公司的设施与设备进行有效的管理与维护，以确保生产经营有序进行。Purpose:Maintainthefacilityandequipmentinthecompanytoensuretheproductionandbusinessofcompanyrunswell.2、范围：凡本公司使用的所有生产设备及其配套设施均适用。Scope：Itappliestothemaintenanceofallequipmentsandaccessoryequipments.3、权责Responsibility:3.1管理部：设施及生活设备的维护、维修。3.2生产现场和保全课：生产设备的保养、点检、故障维修。AdministrationDept:maintainfacilityandequipmentwhichusedtomeetdailyliferequirements.Worksiteandmaintenancedept:Maintain,check&troubleshooting.4、流程图：见附页。Processflowchart,AppendixA.5、作业内容Description：5.1管理部应就所管辖范围内的设施设备建立明细，并负责对各项目进行监控和点检，发现异常或损坏时应及时进行维修。其他各部门若发现管理部所管辖的设施/设备有异常或损坏，应及时向管理部反映，由其安排人员及时维修。设施/设备的点检或维修应进行详细的记录。Administrationdeptshouldmakelistanddetaileddocumentsforallthefacilitiesandequipmentsofitsown.Monitorandchecktheconditionoftheseequipment,repairedincaseofitdoesn'twork.Anyabnormalityfoundbyanyotherdeptshouldinformadministrationdeptintime.RepairewasarrangedbyAddeptasap.Maintenanceandcheckshouldberecordedinafulldetailform.生产设备管理要点Keyrequirementsofproductionequipment：5.2.1保全课负责对所管辖范围内的生产设备建立“设备履历表”，详细记录设备名称、规格、安装日期、维修记录等内容。ProductionmaintenanceSec.isinchargeofbuildingequipmentinformationtables,whichincludeequipmentname,specification,installationdateandalsotherepairrecordsofeachequipment.5.2.2保全课负责生产设备预防性维护计划的制定、设备定期检修及设备操作人员的技术指导。Maintenancesecmakethepreventivemaintenanceplanoftheequipment,periodicallycheckandprovideinstructiontooperatoronhowtouseitwell.5.2.3生产部门负责生产所使用设备的日常维护保养，并协助保全课完成设备的定期保养和维修。Productiondeptisinchargeofdailymaintenanceforalltheproductionequipmentandfacilitiesandworkwithmaintenancesectocompletetheperiodicmaintenance.5.2.4生产部门应对重要设备制定相应的操作和维护保养作业指导书，并由保全人员会签后实施。Productionmaketheuseandmaintenanceinstructionforkeyequipmentsandgetapprovalfrommaintenancesecbeforestartingtoreleasetheseinstructions.设备的日常点检、保养Equipmentdailymaintenanceandcheck:生产部门人员应依据设备操作和维护保养作业指导书对机器设备进行日常点检和维护保养。并将点检/保养结果进行记录。Usershouldcheckandmaintainthemachineandequipmentasperuse&maintenanceinstructionondailybasisandkeepalltherecordwell.预防性维护计划ijPreventivemaintenanceplan：为保持设备的良好性能和延长使用寿命，预防突发故障，保全人员应根据'设备预防性维护计划”中的内容和频次进行设备的定期维护保养。Keepinggoodworkingcondition,extendingmachinelifeexpectancy,preventingbreakdown,maintenancestafftakeperiodicmaintenanceaspertherequirementandfrequencyinthemachineandequipmentpreventivemaintenanceplan.设备故障维修Troubleshooting：当机器设备发生故障停机，操作员须立即填写设备故障报修单通知设备维修人员，维修人员应将维修情况进行详细记录。Informingmaintenancestaffwhenthemachinedoesn'twork.Maintenancestafffixestheproblemandkeepthemaintenancerecordwell.设施/设备/重要部件的报废Facility/Equipment/Keyaccessoryscrap：对于已无使用价值或已无法修复的设施/设备/重要部件(列入固定资产的)，由使用部门提出申请，部门主管审核，(副)总经理批准后实施。Anyfacilityandequipmentandkeyaccessorywhichwerelistedascompanyfixedassetscannotberepairedorareworthless.Thecorrespondingdeptwhichusethesemachinesandequipmentsissuescraprequirement.Thisrequirementshouldbecheckedbythedeptleaderandpresident.备品备件的管理Sparemachineandequipmentandtheiraccessoriescontrolprocedure：对于公司关键生产/检测设备，为确保其正常运行，其主要设备备件视其磨损及重要程度，应保持适当的库存量，备件的合理性应适时评审。Forkeyproduction/testequipment,bufferinventorylistforsporadicmaterialshallbeestablishedformajorsparepartsaccordingtotheirwearingconditionandimportance,inordertokeepthemachinerunswell.Thelistshallbereviewedperiodicallytomakesurethebufferstockisenough.设备预见性维护Equipmentpredictivemaintenance：公司应使用预见性维护方法，以持续改进生产设备的有效性和效率。保全课应从持续改进设备的有效性和效率入手，在优化设备运行和管理、有效降低设备的故障停机时间、提高设备生产能力、预见工装磨损等方面，使用预见性维护的方法，进一步强化公司的设备预防性维护体系，同时应对组织相关人员对相关预见性维护方法进行评审。Predictivemaintenanceshallbeusedtocontinuouslyimprovetheeffectivenessandefficiencyofproductionequipments.Maintenancesectionshallusepredictivemaintenancemethodologyinoptimizingequipmentoperationandmanagement,reducingequipmentstoppage,improvingequipmentproductioncapacity,forecastingtoolingwearing,andetc,inordertoenhancethesystemofequipmentpreventivemaintenance.Meanwhile,thepredictivemaintenancemethodshallbereviewed5.9设备若无法使用时，须挂“暂停使用”标识或储放于规定区域以识区别。Iftheequipmentcan’tbeused,itshallbeproperlyidentifiedorplacedinspecifiedarea.5.10检验与试验仪器的管理依“量规仪器管理程序”的规定处理。Inspectionandtestinstrumentplsrefertoinspection,measuringandtestequipmentcontrolprocedure.5.11有关设备预防保养及维修的记录资料，均依质量记录管理程序'的规定管理保存。Documentsrelatedtoequipmentpreventivemaintenanceshallbecontrolledinaccordancewithqualityrecordcontrolprocedure.6、定义Definition：6.1预防性维护：为消除设备失效和非计划性生产中断的原因而策划的措施，它是制造过程设计的一项输出。Preventivemaintenance:Actionsplannedtoeliminatethecauseofequipmentfailureandunplannedproductioninterruption,servingasanoutputofmanufacturingprocessdesign.6.2预见性维护：基于过程数据，旨在通过预测可能发生的失效模式来避免维护问题的活动。Predictivemaintenance:Activitiesofforecastingpotentialfailuremodesbasedonprocessdata,toavoidissuesofmaintenance.7、相关文件：Relateddocuments二阶文件：Procedure质量记录管理程序Qualityrecordcontrolprocedure(GT-QP-002)；量规仪器管理程序Inspection,measuringandtestequipmentcontrolprocedure.(GT-QP-025)三阶文件Workinstructions:设备日常保养作业规范Equipmentdailymaintenanceinstructions;质量记录保存期限一