插秧机所用扭矩发生器课件

TorqueGeneratorStandardType-标准类型ForriceplanterType-专为水稻插秧机类型TorqueGeneratorStandardType-ConventionalMethod-传统方法CouldnotachieveasatisfactoryCostReduction-不能实现令人满意的成本降低(CostReductionswithinthelimitsoftheProduct

EFPLsupplyingsofarinuse.)

当前日本现有产品的成本降低空间有限Pointofconsideration

fornewTorqueGenerator

新型扭矩发生器设计初衷CustomersneedforCostReduction-客户需要降低成本NewMethod-新方法EnabledTotalCostReductionforTotal

SteeringSystemandInstallationMethodsin

cooperationwithCustomers-与客户合作通过对整个转向系统和安装形式的改进到达整体的成本减低ConventionalMethod-传统方法PointPointofconsideration–continued

改进考虑点-持续性

EFPLdevelopedNewTorqueGeneratorapplicablebestforasteeringsystemofRicePlanter-伊顿日本工厂设计出新型扭矩发生器可以很好的应用在水稻插秧机的转向系统(Over90%ofEFPLTorque

GeneratorsisforRicePlanter)

日本工厂生产的百分之九十以上的扭矩发生器都是应用于水稻插秧机上Inpast,CustomershavedesignedtheirMachinestofitinStandardTorqueGenerators-过去客户是通过设计他们自己的设备来匹配扭矩发生器Pointofconsideration–contiSteeringSystemofRicePlanter

水稻插秧机的转向系统TorqueGenerator扭矩发生器SteeringWheel-方向盘Maneuver-操纵SteeringSystemofRicePlanWhatisTorqueGenerator?-

什么是扭矩发生器TorqueGenerator扭矩发生器TransmissionCase变速箱Pump,TankorPowerSource泵，油箱或者动力源SteeringWheel方向盘TorqueamplifyingEquipmentenablestoLargerOutputwithlowerInputTorque

–扭矩放大设备使输入小扭矩转化出大扭矩成为可能WhatisTorqueGenerator?-

什么ConventionalSteeringSystem

传统的转向系统TransmissionCase-变速箱TorqueGeneratorBracket支架SteeringWheel-方向盘SteeringPump-转向泵ManeuverCylinder-人力转向油缸ManeuverPump-人力转向泵ReliefValvemountedonTG-安在TG上的溢流阀ToSteeringLink-转向连接ConventionalSteeringSystem

传SuperiorforStraight-runningness-出众的直线行驶SmallBacklash-小的反弹？SuperiorforMaintenance&Service-易于维护和维修EnabletoeliminateSteeringCylinder-省去了转向油缸EasytomodifytheOutputTorque-易于调整输出扭矩EnablesonlybychangingGerotor-Width–仅仅通过改变定转子的高度CompatibilitytoManualSteeringMachine-与人力转向部分兼容EasytocomposeforP.S.optionmodel-易于总成PS选择类型？WhyisTGsuitableforthesteeringsystemofRicePlanter,generally?-为什么扭矩发生器适用于水稻插秧机的转向系统SuperiorforStraight-runningnAdvantages（1）-toConventionalSystem

与传统系统相比优点ConventionalSystem传统系统NewSystem新系统NewTorqueGeneratorcaneliminates--新的TG省去下面组件1.Bracket-支架2.Drainline-泄油回路3.OutputShaft,SealandBearing-输出轴，密封件和轴承4.ColumnCoupling-转向柱连接StandardTorqueGeneratorusedforRicePlantersteeringneeds-用于水稻插秧机的TG需要1.InstallationPart(Bracket)-安装零件（支架）2.Drainline(incaseofCaseDrainTG)-泄油回路（壳体泄油TG应用中)InstallationParts(Shaft,Seal&Bearing)-安装零件（轴，密封圈和轴承）Advantages（1）-toConventionAdvantages（1-1）toConventionalSystem

与传统系统相比优点

ConventionalSystem传统系统

NewSystem-新系统Direct-MountedtoTransmissionCase直接连接在变速箱BracketisNecessary

forTG

InstallationTG必须安装支架Advantages（1-1）toConventioNewTorqueGeneratorDetail:1-1-新的TG详细信息

EliminatesBracketforinstallingTG-省去支架安装在T上ConventionalDesign-传统设计NewDesign-新设计Bracket支架InstallationCover-盖板连接安装NewTorqueGeneratorDetail:1-Advantages（1-2）toConventionalSystem

-与传统系统相比优点ConventionalSystem-传统系统

NewSystemEnablestoeliminateDrainline-省去泄油回路ADrainlineisnecessaryincaseof

CaseDrainTG在泄油TG中泄油路是必须的Advantages（1-2）toConventioNewTorqueGenerator

Detail:1-2新TG详细信息

EliminatesaDrainline-省去泄油路ConventionalDesign-传统设计NewDesign-新设计Drain-泄油DrainPort泄油口NewTorqueGeneratorDetail:1-ConventionalDesign-传统设计NewTorqueGenerator

Detail:1-3新TG详细信息

EliminateOutputShaft,OilSealandaBearing

-省去输出轴，密封件和轴承NewDesign-新设计OilSeal密封件OutputShaft-输出轴Bearing轴承ConventionalDesign-传统设计NewTNewTorqueGenerator

Detail:1-4新TG详细信息

DesignChangeofInputShaft(EliminatesColumnCoupling)

输入轴设计更新（省去圆柱连接）ConventionalDesign-传统设计NewDesign-新设计NewTorqueGeneratorDetail:1-Advantages（2）toConventionalSystem

与传统系统相比优点ConventionalSystem传统系统StandardTorqueGeneratorusedforRicePlantersteeringneeds-用于水稻收割机的标准扭矩发生器需要AnadditionalReliefValve

额外的溢流阀NewSystem新系统TheExclusiveDesign-独特的设计IntegratesReliefValveinHousing-集成溢流阀在阀体上Advantages（2）toConventionaAdvantages（2）toConventionalSystem

与传统系统相比优点ConventionalSystem-传统系统

NewSystem-新系统

Integrating

inTGhousing集成在阀体上

AnadditionalReliefValve额外的溢流阀Advantages（2）toConventionaNewTorqueGenerator

Detail:2-新TG详细信息

IntegratingReliefValveinTGHousing-溢流阀集成在阀体上NewTorqueGeneratorDetail:2-ConventionalSystem传统系统Advantages（3）toConventionalSystem

与传统系统相比优点StandardTorqueGeneratorwithOpen-CenterSystemforRicePlanter-用于水稻收割机的标准扭矩发生器需要Needs2-Pumps(forSteering&Maneuver)-需要2个泵（转向和人力转向）NewSystem新系统CaseDraintypeTGSystem

(SEHYCOPatentProduct)-case泄油TG系统（日本伊顿专利产品EnablestoeliminateManeuverPump-省去一个人力转向泵ConventionalAdvantages（3）toAdvantages（3）toConventionalSystem

与传统系统相比优点ConventionalSystem-传统系统

NewSystem-新系统OnePumpSystemen

ablesusingCase

DrainTG：一个泵系统用于内部壳体泄油TG2-PumpsnecessaryforSteering&Maneuver需要2个泵用于转向和人力转向Advantages（3）toConventionaNewTorqueGenerator

Detail:3-新TG详细信息

SteeringSystemComparison-转向系统比较ConventionalSystemOpen-Centertype传统开芯系统NewSystemCase-Draintype新型case泄油系统Eliminates省去Integrates连接Otheractuator-其他执行器Otheractuator-其他执行器NewTorqueGeneratorDetail:3-SummaryofAdvantages-

优点总结NewTorqueGenerator（Patentissued)offers

新型扭矩发生器（专利拥有）提供：1.EliminationofInstallingBrackettoTG

省去在TG上安装支架→CostReductionofRicePlantersystem水稻插秧系统成本降低2.EliminationofaDrainline-省去泄油回路

→CostReductionofRicePlantersystem-水稻插秧系统成本降低3.

ReductionofTGOutputShaft,OilSealandoneBearing-省去TG输出轴，密封件和轴承

→CostReductionofRicePlantersystem&EnablestoeliminateSide-LoadProblem-水稻插秧系统成本降低和消除了侧向负载问题SummaryofAdvantages-

优点总结NewSummaryofAdvantages

–continued

优点总结NewDesignTorqueGeneratoroffers

-新型扭矩发生器提供：CaseDraintypeTG（Patentissued)offers-

内部壳体泄油类型TG（专利拥有）提供EliminationofonePump-省去一个泵→CostReductionofRicePlantersystem-水稻插秧系统成本降低EliminationofanadditionalReliefValve-省去额外的溢流阀→CostReductionofRicePlantersystem-水稻插秧系统成本降低EliminationofaColumnCoupling省去万向节连接

(TGInputShaftDesignChange)TG输入轴设计更新→CostReductionofRicePlantersystem-水稻插秧系统成本降低

DesignchangeofTransmissionCaseatcustomersisnecessary.

客户变速箱设计需要改变SummaryofAdvantages–continHowtheNewTorque-GeneratoracceptedinJa