11085电池正极激光熔接DOE报告

LaserweldingDOEfor11085,,,,,,,,,,,

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,Evaluationmodel:,,,11085正极,11085Positive,,,,,,

,Evaluationstarted:,,,2011/11/29,,,,,,,

,,closed:,2011-11-29,,,,,,,,

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Purpose目的,,,,,,,,,,,

,"Optimizethelaser-weldingparameters,improvetheprocessandquality.优化点焊参数，提高点焊质量。",,,,,,,,,,

Procedure过程,,,,,,,,,,,

1、,Weldingmaterial点焊材料,,,,,,,,,,

,"ALNI-tab:thickness0.15mm,",,,0.15mm厚的铝镍复合带,,,,,,,

2、,Laserweldingmachine点焊机,,,,,,,,,,

,W150SAlaserweldingmachine：W150SA激光焊接机,,,,,,,,,,

3、,PeelstrengthTester拉力计,,,,,,,,,,

,Pulltestinstrument:DCWLLJ-001,,,,,,,,,,

4、,Relativeparameters(DOEfactorsandlevels)相关参数。,,,,,,,,,,

,,,Factors因数,,unit单位,,,,,,

,,1,Rateoftype(RT),,%,,,,,,

,,2,Timeoftype(TT),,ms,,,,,,

,,3,Focus焊点焦距,,mm,,,,,,

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DataAnalysis数据分析,,,,,,,,,,,

a、FirstDOE初步分析DOE,,,,,,,,,,,

,,"标准序

STDNo.","运行序

RunNo.",RT1,TT1,RT2,TT2,RT3,TT3,"聚焦

Focus","拉力（牛）

Pull（N）"

,,9,1,22,9,22,11,22,11,-18,4.83

,,13,2,22,9,26,11,26,9,-22,6.74

,,5,3,22,9,26,9,26,11,-18,3.52

,,6,4,26,9,26,9,22,11,-22,4.36

,,17,5,24,10,24,10,24,10,-20,13.42

,,10,6,26,9,22,11,26,11,-22,4.62

,,2,7,26,9,22,9,26,9,-18,1.62

,,12,8,26,11,22,11,22,9,-22,3.91

,,4,9,26,11,22,9,22,11,-18,1.33

,,14,10,26,9,26,11,22,9,-18,5.24

,,8,11,26,11,26,9,26,9,-22,4.62

,,16,12,26,11,26,11,26,11,-18,4.32

,,15,13,22,11,26,11,22,11,-22,4.69

,,3,14,22,11,22,9,26,11,-22,3.86

,,11,15,22,11,22,11,26,9,-18,3.65

,,1,16,22,9,22,9,22,9,-22,3.77

,,7,17,22,11,26,9,22,9,-18,3.82

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b、FurtherDOE进一步分析,,,,,,,,,,,

,"Conclusion:Accordingtotheanalysisabove,confirmtheimportantfactorsare:RT2、TT2andfocus.结论：根据以上分析，得出三个主要的因子：RT2、TT2和Focus",,,,,,,,,,

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,Theunimportantfactorslistasbelow：次要的因子如下：,,,,,,,,,,

,,"Factors

因子",RT1,TT1,RT3,TT3,,,,,

,,value值,24,10,24,10,,,,,

,,Unit单位,%,ms,%,ms,,,,,

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,"DoDOEagainfortheimportantfactorsand:用主要因子进行DOE试验,",,,,,,,,,,

,,"标准序

STDNo.","运行序

RunNo.",PtType,"区组

Group",RT2,TT2,Focus,"拉力（牛）

Pull（N）",,

,,18,1,1,1,18,11,-9,6.23,,

,,9,2,1,1,17,11,-9,5.14,,

,,1,3,1,1,17,9,-11,5.36,,

,,20,4,1,1,19,9,-10,6.34,,

,,5,5,1,1,17,10,-10,7.42,,

,,10,6,1,1,18,9,-11,5.22,,

,,27,7,1,1,19,11,-9,5.74,,

,,26,8,1,1,19,11,-10,5.64,,

,,16,9,1,1,18,11,-11,6.78,,

,,22,10,1,1,19,10,-11,6.82,,

,,14,11,1,1,18,10,-10,8.21,,

,,13,12,1,1,18,10,-11,7.33,,

,,8,13,1,1,17,11,-10,5.62,,

,,15,14,1,1,18,10,-9,6.57,,

,,2,15,1,1,17,9,-10,5.75,,

,,12,16,1,1,18,9,-9,5.84,,

,,19,17,1,1,19,9,-11,5.12,,

,,6,18,1,1,17,10,-9,6.16,,

,,3,19,1,1,17,9,-9,5.04,,

,,7,20,1,1,17,11,-11,5.43,,

,,23,21,1,1,19,10,-10,7.26,,

,,21,22,1,1,19,9,-9,5.67,,

,,25,23,1,1,19,11,-11,5.38,,

,,24,24,1,1,19,10,-9,5.85,,

,,11,25,1,1,18,9,-10,6.63,,

,,4,26,1,1,17,10,-11,5.58,,

,,17,27,1,1,18,11,-10,7.24,,

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,Scopeofoptimizedparameters最佳参数范围,,,,,,,,,,

,,factors因子,importantfactors主要因子,,,unimportantfactors次要因子,,,,,

,,,RT2,TT2,Focus,RT1,TT1,RT3,TT3,,

,,Value值,24,10,-20,24,10,24,10,,

,,Unit单位,%,ms,mm,%,ms,%,ms,,

Verify：校验,,,,,,,,,,,

,Setthemachineparametersaccoringtothesheetlistasbelow按照以下参数设置焊机,,,,,,,,,,

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,,factors因子,importantfactors主要因子,,,unimportantfactors次要因子,,,,,

,,,RT2,TT2,Focus,RT1,TT1,RT3,TT3,,

,,Value值,24,10,-20,24,10,24,10,,

,,Unit单位,%,ms,mm,%,ms,%,ms,,

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,Data(64Pcs):Accordingtotheexperimentoftheabovevalues.由以上中间值做试验得出下列64PCS数据。,,,,,,,,,,

,,14.07,12.37,12.34,13.68,13.16,12.37,12.64,13.67,13.65,14.35

,,13.18,12.24,14.21,13.46,12.89,12.83,12.76,13.39,13.6,13.26

,,12.92,12.48,12.37,12.79,12.67,13.21,12.67,13,13.3,13.21

,,12.95,12.64,13.64,12.88,12.86,13.14,12.67,12.75,12.58,12.89

,,13.08,12.46,13.18,12.72,13.46,12.65,13.08,12.29,12.46,13.09

,,13.14,12.73,12.87,13.34,13.66,13.08,12.68,12.86,13.42,12.63

,,12.72,13.53,12.75,12.49,,,,,,

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CpkAnalysisCPK分析,,,,,,,,,,,

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,,,,,,,,"PullMin11N,CPKis1.57.

拉力