《产品设计PLM》课件

1、产品设计PLM,主讲人：曾富洪,攀枝花学院,产品设计2,产品设计PLM,信息 知识库,集 成,协 同,数 字,可 视,INTERNET,INTRANET,研究开发,什么是产品全生命周期（PL),市场,需求,产品设计PLM,1. 产品全生命周期管理系统（Product Lifecycle Management, PLM） 研究目标 结合典型机械产品的设计与制造过程，研究开发支持产品快速创新设计和制造优化管理的集成化产品协同设计与制造系统，形成具有自主知识产权的产品全生命周期管理系统(PLM)原型，为企业实现数字化集成设计与制造提供基础集成平台。 主要研究内容 面向产品全生命周期的产品信息建模与多

2、视图数据管理； 产品协同设计与制造过程建模和管理； 多种通用设计、工艺、制造软件的集成； 支持协同设计与制造的项目计划和文档管理； 应用开发工具与集成接口开发； 开展工程验证。,国家高技术研究发展计划（863计划）,产品设计PLM,国家高技术研究发展计划（863计划）,面向行业的现代集成制造系统整体解决方案设计与关键技术攻关 面向航空、航天、轿车、船舰等重点行业现代集成制造系统的实施和重大创新产品研制，进行现代集成制造系统整体解决方案设计、关键技术攻关和集成方案验证，突破制约其研制的重大关键技术问题，力争提高重大工程/重大产品的研制水平，取得显著的社会经济效益； 2. 基于虚拟样机技术的集成设

3、计系统 以汽车、航空、航天、舰船、或发电等技术复杂、单件研制特点的重大产品/成套设备为对象，以产品数字化建模和虚拟工程技术为核心，研究开发出网络环境下支持重大产品/成套设备的 虚拟样机技术集成系统，,产品设计PLM,PLM 不仅是一套应用系统和具体的解决方案，而且是战略性的思想方法，应用于管理整个产品在虚拟企业范围内如何协同地工作的一套协调方法。 PLM又是捕捉产品知识资产的一种有效途径。 PLM与其他技术不同，它在制造业中的巨大影响， 使得PLM将迅速地、不可避免地从过去提供竞争 优势变成参与竞争的必要条件。 PLM需要一组应用系统来支持,P L M 的含义,The technology s

4、tack,PLM 体系,PLM,Knowledge capture,CAD,CAE,CAM,Virtual Manufacturing,Component sourcing,Portfolio/demand planning,Connectivity,Collaboration,Exchanges,Visualization,Product Data management,Program Management,CPC,VPD,cPDM,Virtual manufacturing,B2B,PDM,SRM,EAI,visualization,Groupware niche,KBE,CAD,产品设计

5、PLM,协同商务的市场模式 market modelsolutions for a manufacturing enterprise,市场规划 产品开发 制造计划 仓库 分销 服务,产品设计PLM,OCP,UGS open c-commerce platform,Production & Distribution,Product Lifecycle Management has grown,协同平台 全生命的周期管理 互用性（交互操作性）,产品开发,定单实施供应链,工厂制造计划,开放式协同平台,不断发展的PLM,EDS PLM Solutions,产品设计PLM,PLM实施,跨供应链的项目管理

6、、不同技能小组成员的交互,客户和法规,需求的保障,以整个产品为中心的全球性协同,CAD无关的 虚拟产品配置,项目管理,产品知识管理,产品设计,需求管理,系统协同集成,快速集成多个 不同的业务信息系统,产品设计PLM,Enterprise Integration enabled by a suite of product data centric adaptors for ERP, CSM, SCM, & SRM,完整的的PLM解决方案,产品设计PLM,Project,Product,Collaboration,IntelliVis Shortcuts,IntelliVis,IntelliVis

7、 Today,Document,Tasks,Collaborate,Manage,Design,Requirements,Supply Chain,The Complete PLM Solution Suite,完整的的PLM方案组合,产品设计PLM,Collaboration Foundation - is a Web-native framework that enables the capture, storage, access, and delivery of product life cycle information across an enterprises value-cha

8、in. The Collaboration Foundation central repository manages data, visualization, collaboration, and interoperability acting as the foundation for PLM.,Collaboration Foundation 协同基础,产品设计PLM,产品设计PLM,产品设计PLM,产品设计PLM,产品设计PLM,teamcenterPLM,产品设计PLM,Enterprise Collaboration Collaborative framework unlocks

9、essential information within core business systems (PDM, ERP, CRM, CSM) across the entire value chain providing the product centric data integration of disparate systems along with PLM centric functionality & behavior,Enterprise Collaboration 企业协同,产品设计PLM,Product Development an integrated solution s

10、et optimizing product design, analysis and manufacture, insuring: Faster development Reduced cost Knowledge sharing Improved quality Faster decisions Globalization of engineering data,Product Development 产品开发,unigraphicsPLM,产品设计PLM,Engineering Collaboration 工程协同,Engineering Collaboration provides an

11、 integrated environment for CAD, CAM vaulting geometric and associated engineering information insuring global sharing and effective workgroup management across the enterprise.,unigraphicsPLM,产品设计PLM,企业级的PLM Enterprise PLM,Enterprise Integration enabled by a suite of product data centric adaptors fo

12、r ERP, CSM, SCM, & SRM,产品设计PLM,Fully Serviced PLM,产品设计PLM,知识创新贯穿全生命周期 product lifecycle,知识 创新,产品设计PLM,管理 协同 数字,完善和优化产品全生命周期,产品设计PLM,需求管理 项目管理 产品创新开发 质量管理 数据管理 与资源管理集成性 变更管理 价值链管理 协同与集成 实施方法 安全保密管理,PLM的主要内容,及TeamCenter的主要功能,产品设计PLM,需求管理 ( RM ) Requirement Management,From Market , Customers, Manufactu

13、ring, Maintenance,Service 需求来自于市场、客户、制造、工艺、生产、维修、服务、升级等； 2. 需求包括性能、功能、结构、成本、预算、标准、规范等等方面； 3. Design for product lifecycle 产品设计要观注于产品全生命周期。,产品设计PLM,.,Requirements Change,V6,V6.1,Supplier,Platform,Vehicle Family 2,Body,Sedan,定义、管理产品需求 理解影响范围 确保设计意图与需求相一致,需求管理 ( RM ),产品设计PLM,Provide advanced below capa

14、bilities for complete product development process.为完整的产品开发过程 To plan 计划、 Manage 管理、 Control 控制 Global overview via combining tabular and graphical data. 借助于结合的表格和图形数据进行总体观察 Set up a project and monitor its progress . 建立一个项目并监控它的进程 Including project structures, schedules, costs(cross-project), revenu

15、e, margin, value, resources. 项目的结构、进度、成本、收入、毛利、价值、资源 Network planning techniques and aggregative tools. 网络规划技术和集成工具 Integrate with SCM and Business Intelligence. 与SCM和商务智能化的集成,项目管理 ( PM ) Program and Project Management,产品设计PLM,动态的任务 & 计划安排管理 资源、技能组合优化,Manager,Supplier,Skill Mix,项目管理 ( PM ),产品设计PLM,W

16、ho Makes Up the Project Team?,产品设计PLM,项目计划,Schedule a work item for a future life cycle Uses Duration and Lag for each step in a life cycle to create a schedule table Evaluates condition steps for correct path Follows the “pass” path for all assignment and review steps Uses Schedule From Date to set

17、 Schedule In of first step, if Direction is set to Forward Schedule Out of last step, if Direction is set to Backward Uses Calendar to avoid non-work days when calculating remaining schedule dates,Create table from life cycle steps,1,Start for Forward,Start for Backward,2,2,Calendar,产品设计PLM,项目计划制定、共

18、享及进度跟踪,产品设计PLM,Schedule History,Schedule and actual dates are extracted 提取进度表和真实的时间,Process History,Extract File,Reports and detail data viewable from program web page 来自于型号项目WEB主页的 可浏览的报告和详细数据,Report Writer 报告者,Team Plan vs Actual 计划与实际相比 Look Ahead 前瞻 Earned Value 取得的价值,项目进程管理,进度历史纪录,过程历史纪录,析取文件,R

19、eport Writer automatically 自动报告 Generates program 生成计划Management reports 管理报告,产品设计PLM,全面支持国际流程管理组织 WfMC(Workflow Management Coalition)提出的流程规范！,项目进程和工作流程管理,产品设计PLM,工作分解结构 WBS- Work Breakdown Structure),开发流程,项目任务分解、开发流程,产品设计PLM,初步设计,详细设计,合同谈判,设计,单元建造,分段建造,分段装配,生产设计,建造,A船,WBS-工作分解结构,与WBS相应的甘特图,WBS与工作流程

20、,PDM中的工作流程,采购,制造,安装,设计,审核,批准,P/Mfg中的生产过程,合同谈判,初步设计,A船,详细设计,生产设计,分段建造,舾装单元建造,分段装配,产品设计PLM,CDRL/SDRL 承包合同管理,Manage data deliveries from suppliers and customers 管理由供应商和客户提供的数据 Create data requirement lists 建立数据需求表 Schedule periodic or event driven data submittals Capture submittal data and associated e

21、lectronic files and create submittal packages Automated review/approval process for submitted data Automatically closes submittal date(s) in data submittal schedule when submitted data is approved Ability to relate submittal data to the product structure,产品设计PLM,工作日志、项目报表,产品设计PLM,系统集成,OEM PDM,供应商 ER

22、P,连接器,初始化对象,连接器,产品设计PLM,WORK BREAKDOWN,REVIEW,ASSIGNMENT,AUTOMATION,CALENDAR,PARALLEL PROCESS,LIFECYCLE,NOTIFICATION,AD-HOC,CONDITION,SIGNATURE HISTORY,FILE TRANSFER,项目管理 ( PM ),产品设计PLM,3. 产品开发技术及管理,DFx Digital Definition & DMU 数字定义和数字样机 KBE & KDA 知识工程及知识驱动自动化 CAX/PDM/ Integration 集成技术与方法 CPDM 协同的PD

23、M CME e-Factory 数字工厂 Standards & Rules 标准与规范 VP2D (Virtual Product Process Development ) 虚拟产品及过程开发 Global Development (design, supply,manufacturing,management) 全球化开发 Integration of People,Process,Plan and Resource (P3R) 生产制造中的人、过程、计划、资源的协同集成,产品设计PLM,Tier 1 Suppliers,CAD Neutral Product Assembly,Tier

24、 2 Suppliers,可视化 & 圈阅 可视化产品配置 与CAD应用系统及平台无关,产品开发技术及管理,产品设计PLM,Supplier 1,Supplier 4,OEM,OEM,Internet,Supplier 5,Supplier 2,Supplier 2,OEM,Supplier 3,Design Review,3D在线签审和圈阅 及时更正 实时解决问题,降低成本和周期！,纯Web产品签审流程,产品设计PLM,产品总体配置,组织机构,协同和通信,概念设计 和可视化,系统设计 和管理,基于过程的 设计,过程自动化,产品工程,产品质量,产品详细设计,产品制造和 工具管理,基于PLM的产

25、品开发体系结构,过 程,产 品,产品设计PLM,4. 质量管理 ( QM) Quality Management,Provide integrated QM for all industries throughout the entire product lifecycle 集成的QM贯穿整个生命周期 2. Its complex and multifaceted. QM是复杂而面向多方面的 3. While the integration of processes continues to be a key factor, employee skills and input are incr

26、easingly important. 当生产工艺的集成依然是关键因素时，员工的技能和投入日益显得重要 A single quality management solution covers all company processes. Employees play a central role, with the ability to perform a variety of tasks quickly and efficiently. All employees can access your most current quality manual at any time. Enable

27、you to begin quality planning during the product design phase. 在产品设计阶段就着手进行质量的规划 5. Create a foundation for quality inspection processes and in-process control during production. 创建在生产中质量检测流程和在线控制的基础体系。 6. Satisfy the criteria for ISO9000 and Good Manufacturing Practice(GMP) 满足ISO9000标准和GMP规范 Give e

28、mployees role-based access to information they need.,产品设计PLM,完整的质量监控方案,End-to-end solution for improving product quality Family of interoperable tools to drive quality into the product development process Streamline the entire quality process and reduce cost,Quick Stack,VisVSA,Geometric Tolerancing,

29、e-Vis,VisPublish3D,VisQuality,产品设计PLM,数据管理 ( DM ) Lifecycle Data Management,(1) Dynamic Web-based environment for managing all phases of product and asset lifecycle from initial concept to complete product specifications as below. 从初始设计到完成的产品和资产生命周期全部阶段的信息，这是基于WEB的、动态的管理环境 Bills of materials ( BOM)

30、Routing and resource data 流程和资源数据 Project structures 项目结构 Asset structures 资产结构 Related technical documentation 相关的技术文档 (2) Out-of-the-box integration with a range of: 与CAD工具、SCADA工具、GIS、Office 集成 CAD tools SCADA(Supervisory Control And Data Acquisition) tools Geographic information system (GIS) Off

31、ice applications,产品设计PLM,(3) Control of change management for Eng and customer order, production change 对工程、客户定单、生产的变更的控制和管理 Claim management and release of engineering changes to manufacturing. Configuration management to support all central logistics processes. 配置管理,数据管理 ( DM ) Lifecycle Data Mana

32、gement,产品设计PLM,以企业产品为中心的积极方案 - PLM,All Data, Any Where, Any Time,Infrastructure Collaboration,产品数据,需求数据,项目数据,供应商数据,产品几何数据,过程数据,产品设计PLM,BOM+,BOM 视图,结构选项,结构有效性,互换件/可替换件,产品结构及配置管理,产品设计PLM,BOM表,Support creation and maintenance of Part items Identify effectivities at each part level Provide multiple view

33、s of product structure Support of a Parts List (part or drawing centric) Relate supporting documentation Manage part and document files together Integrate with CAD and visualization tools,Assembly,CAD Model,Image,Word File,Document,Component,Redlines,Image,Drawing,Image,CAD Model,产品设计PLM,文档模板,浏览、圈阅,

34、打印控制,文档格式转换,ADOBE/OFFICE 集成,全文检索,文档规范定义,文档的相关与管理,签章,产品设计PLM,与资源管理的集成性 ( RAM ) Resource & Asset Lifecycle Management,for an enterprise asset management system Manage physical assets and equipment, cover all components, from investment idea to star of operation to retirement of the asset. Support the

35、selection, purchase, and installation of equipment based on performance, ease of maintenance, and manufacturer support Manage equipment modifications, upgrades, and refurbishment. Tools for monitoring work-order backlogs keep you informed of the condition of assets and the status of maintenance work

36、. Tracks the costs of individual assets and aggregates them to the level of an entire production line or plant. Making decision and help you achieve the lowest total cost of ownership and determine the optimal time to replace equipment.,产品设计PLM,需求获取,产品/过程定义,工程更改,产品跟踪,需求获取,物料/资源计划,采购/制造,服务/维修,供应商/合作伙

37、伴,供应商/合作伙伴,客户,客户,数量 时间 价格,功能 性能 外观,交互,Item BOM Routing Q/Plan,库存 成本,ECN,ECO,QA,交互,PLM环境下PDM与ERP的信息交互,经营管理系统,产品管理系统,产品设计PLM,7. 价值链管理 ( VCM ) Value Chain Management,Costs(cross-project) 项目的成本管理 ROI （Value ,revenue, margin,profit） 投资回报率（价值、收款、毛利、利润） Finance 财务管理 Reusing Current Resources (data, compone

38、nts, equipment, material, . )资源的重用 Internal & External (Suppliers, Mgf./ Partners,Customers,) 内、外部的管理 Collaboration and Concurrent 协同和并行,产品设计PLM,Industry Challenge Leverage product knowledge early,Source: CAM-I,产品设计PLM,Outsourcing and Supply Chain Integration Present Opportunities and Challenges,Ext

39、ended Enterprises,Product,产品设计PLM,Dis-integration creates need for communication and control,The focus on core competence and capital efficiency has driven dis-integration of the manufacturing value chain,System OEM,End Users,Raw Material Supplier,Capital Equipment Mfg.,Semicon IDM,IndirectSupplier,

40、Technology Reseller,Component Mfg.,Distributor,Distributor,Contract Manufacturer,Assembly & Test,Fabless Design / IP House,Foundry,System Design House,Service Provider,Source: PWC,产品设计PLM,价值链的重集成 ( VCM ) Value Chain Re-Integration,Public Portals and Private Portals can be a mechanism to enable virtu

41、al re-integration of the value web,产品设计PLM,基于需求的零部件查询 可行性解决方案查找和重用 最大程度提高零部件重用率,降低新产品开发成本！,需求驱动的零部件重用,产品设计PLM,8. 协同管理 ( CM ) Collaboration Management,(1) Enable and accelerate collaborative processes for engineering, product development, and PM by allowing all parties, both inside and outside the en

42、terprise, to share information quickly and easily. (2) Control information flow across the extended engineering supply chain, using Web-based interfaces to share data and designs among development partners, contractors, suppliers, and customers. (3) Employing XML-based Web Standards to communicate i

43、nformation such as project plans and product structures within a virtual development team and among business partners. (4) Allowing contractors, suppliers, and customers to exchange quality data directlyfor example, recording inspections results, requesting a deviation from a specification, or excha

44、nging quality certificates electronically. (5) Access and exchange engineering data, manuals, service bulletins, parts information and asset information over the internet. (6) Support collaborative engineering , PM,Inside SCM,CRM,产品设计PLM,工程协同 设计协同 制造协同 产品协同 需求协同 企业协同 项目协同 资源规划协同 供应协同 客户协同,8. 协同管理 (

45、CM ),产品设计PLM,企业联合体,on Intranet,on Internet,防火墙,8. 协同管理 (CM ),产品设计PLM,全局性数据安全存取 可从个人扩展至整个企业 联邦制系统 基于XML的快速实施、配置 实施应用于 任何基于Web的环境 J2EE,8. 协同管理 ( CM ),产品设计PLM,计算机辅助设计系统,采购管理系统,客户关系管理系统,零部件管理系统,集成报价系统,设计/制造/资源规划协同,产品设计PLM,Covisint History,Nov 1999 Ford introduces Auto-xchange, GM introduces GM TradeXcha

46、nge Feb 2000DaimlerChrysler, Ford, and General Motors announce initiative to jointly plan a unified global industry exchange Apr 2000Renault and Nissan join effort May 2000Covisint name announced July 2000Major Tier 1 suppliers voice their support and join in the planning of Covisint Sept 2000Covisi

47、nt receives Federal Trade Commission approval to operate Sept 2000Covisint receives German Bundeskartellamt approval to operate2000 Oct 2000First transactions occur on Covisint Nov 2000Integration of Auto-xchange and TradeXchange Dec 2000Formation of Covisint LLC,产品设计PLM,Leading companies interested

48、 in Covisint,产品设计PLM,Tiers,Raw Mtl Mfg,Customer Support Services,Covisint Portal Services Registration Single Sign-On Directory,Covisint Integration Services,Security Services,Significant Infrastructure Investment,GM,DCX,Nissan,Renault,Single Point of Integration,Product Development,Supply Chain,Pro

49、curement,Forecasting Supply Network Logistics,Collaboration Virtual Project Workspace Knowledge Exchange,Steel Aluminum Plastics Energy,Auctions Catalogs Quote Management Asset Management,eMarketplaces,Processors,Single Point of Integration,Platform Services,Design Criteria Best of Breed, Scaleable,

50、 Secure, Based on Internet Standards,产品设计PLM,virtual project workspace (vpw),The engineer loads the file into the visual vault.,产品设计PLM,virtual project workspace (vpw),*Actual Covisint users screens may vary from depiction,In response, the supplier adds his own comment.,This region is problematic, e

51、specially after interference checking.- Jackie,We are looking into it. This whole area is under re-design right now. Victor,产品设计PLM,集成接口,CAD UG, I-DEAS, CATIA, Pro/E, Autocad Mentor Graphics, Cadence ERP SAP, Baan, Oracle, JD Edwards 软件工程 ClearCase,产品设计PLM,P/M,PDM,ERP的集成,P/M,P/M,PDM,PDM,P/Mfg,P/A,P/

52、A,合作伙伴,客户,CAE,CAD,CAM,CAPP,CAD,客户,研究所,生产厂,供应商,供应商,车间,P/M：项目管理 PDM：产品数据管理 P/A：项目会计 P/Mfg：项目制造,产品设计PLM,CAD/CAE,CAPP,产品数据管理PDM,销售,采购,财务,库存,计划,车间控制,物流控制系统,加工控制系统,工程数据管理,PDM与ERP集成的主要数据,客户/供应商,CAM,Internet,Item,BOM,Routing,质量控制,Q/Plan,ERP,产品设计PLM,OEMs Visualization of Configurations Technical Publications

53、 Genealogy & lifecycle Configurations Authorization for Replacement parts Up-to-date Service Bulletins Part purchases and fast delivery Reliability information Product history Maintenance History Government compliance,Suppliers:Customers: First tier Airlines Second Tier Military etcetc,Maintenance O

54、&R Parts Catalogs Service Bulletins Spare parts Bids,服务和维修网络,产品设计PLM,TeamCenterProduct Collaboration,J2EEJava Enterprise Platform,HTML DHTML HTTP(S) Cascading Style Sheets JavaScript XML Java Servlets Java Server Pages (JSP) Model 2 JSP,产品协同的核心技术,产品设计PLM,TeamCenterProduct Collaboration,J2EEJava Ente

55、rprise Platform,Access anytime, anywhere Web Access HTML, some JavaScript, CSS Secure HTTPS 128 bit encryption Authentication Rules Enforced Component-Based Allows incorporation of web components (via URLS) Component based design Uses J2EE Application Servers,产品协同的核心技术,产品设计PLM,Access anytime, anywhe

56、re Web Access HTML, some JavaScript, CSS Secure HTTPS 128 bit encryption Authentication Rules Enforced Component-Based Allows incorporation of web components (via URLS) Component based design Uses J2EE Application Servers,TeamCenterProduct Collaboration,J2EEJava Enterprise Platform,Easily Configurab

57、le Model 2 Java Server Pages (JSP) Dynamic content and display J2EE Application Servers XML Configuration Files,Best choices of technology Uses the best of J2EE and web technologies The right technology at the right time for the right job Follows best practices for enterprise web applications,产品协同的核心技术,产品设计PLM,Integrated Virtual Organization From the Various Divisions and Groups,Access to all product data at anytime, any place Control of all data from all sites Integrated link of product data to the product development process Des