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1、GIFA 2003 _PRESENTATIONSUBJECT : AUDI 2_GPS_BRACKET_03_E15THAUGUST 200312:15 HRSLOCATION ; PC_03/D/ASSIGNED FOLDER/GIFA PRESENTATION/ AUDI 2_GPS_BRACKET_E.PPSContentContent/ Inhalt Background Preparation of the projectprevious/ vorherige Flow studynext/nchste Solidification analysis SummaryCommitted
2、 to Casting ExcellenceFailure detection for a HPDC structure partnext/ nchsteCommitted to Casting ExcellenceGIFA 2003 _PRESENTATIONSUBJECT : AUDI 2_GPS_BRACKET_03_E15THAUGUST 200312:15 HRSLOCATION ; PC_03/D/ASSIGNED FOLDER/GIFA PRESENTATION/ AUDI 2_GPS_BRACKET_E.PPSAUDI C5 GPS system bracketContent/
3、 Inhaltprevious/ vorherigenext/ nchsteCommitted to Casting ExcellenceBackgroundContent/ Inhalt The AUDI C5 GPS system bracket isa complex, thin walled magnesiumdie castingprevious/vorherige Cold shuts and gas inclusions werenext/detected at the as cast partsnchste The flow and solidification simulat
4、ion should help to detect the failure formation and to provide a basis for optimization measurementsCommitted to Casting ExcellenceGIFA 2003 _PRESENTATIONSUBJECT : AUDI 2_GPS_BRACKET_03_E15THAUGUST 200312:15 HRSLOCATION ; PC_03/D/ASSIGNED FOLDER/GIFA PRESENTATION/ AUDI 2_GPS_BRACKET_E.PPSMagnesium G
5、PS - bracketCasting geometry and cooling systemContent/ Inhaltprevious/ vorherigenext/ nchsteCommitted to Casting ExcellenceGating (brown) and cooling system (lila)Cold shuts and gas inclusionsContent/ Inhaltprevious/ vorherigenext/ nchsteCommitted to Casting ExcellenceGas inclusionsCold shutsGIFA 2
6、003 _PRESENTATIONSUBJECT : AUDI 2_GPS_BRACKET_03_E15THAUGUST 200312:15 HRSLOCATION ; PC_03/D/ASSIGNED FOLDER/GIFA PRESENTATION/ AUDI 2_GPS_BRACKET_E.PPSMagnesium GPS - bracketTime to fill a certain regionContent/ Inhaltprevious/ vorherigenext/ nchsteCommitted to Casting ExcellenceLast sections to be
7、 filledMold fillingContent/ Inhaltprevious/ vorherigenext/ nchsteCommitted to Casting ExcellenceGIFA 2003 _PRESENTATIONSUBJECT : AUDI 2_GPS_BRACKET_03_E15THAUGUST 200312:15 HRSLOCATION ; PC_03/D/ASSIGNED FOLDER/GIFA PRESENTATION/ AUDI 2_GPS_BRACKET_E.PPSTracer particles follow the melt flowContent/
8、Inhaltprevious/ vorherigenext/ nchsteCommitted to Casting ExcellenceFill time plot, critical areaContent/ Inhaltprevious/ vorherigenext/ nchsteCommitted to Casting ExcellenceThis section was filled last, no venting leads to air entrapmentsGIFA 2003 _PRESENTATIONSUBJECT : AUDI 2_GPS_BRACKET_03_E15THA
9、UGUST 200312:15 HRSLOCATION ; PC_03/D/ASSIGNED FOLDER/GIFA PRESENTATION/ AUDI 2_GPS_BRACKET_E.PPSMagnesium GPS - bracketAge of the metal and weld linesContent/ Inhaltprevious/ vorherigenext/ nchsteCommitted to Casting ExcellenceMagnesium GPS - bracketFlow length of the metalContent/ Inhaltprevious/
10、vorherigenext/ nchsteCommitted to Casting ExcellenceGIFA 2003 _PRESENTATIONSUBJECT : AUDI 2_GPS_BRACKET_03_E15THAUGUST 200312:15 HRSLOCATION ; PC_03/D/ASSIGNED FOLDER/GIFA PRESENTATION/ AUDI 2_GPS_BRACKET_E.PPSSolidificationContent/ Inhaltprevious/ vorherigenext/ nchsteCommitted to Casting Excellenc
11、eMagnesium GPS - bracketAreas of entrapped gasContent/ Inhaltprevious/ vorherigenext/ nchsteCommitted to Casting ExcellenceGIFA 2003 _PRESENTATIONSUBJECT : AUDI 2_GPS_BRACKET_03_E15THAUGUST 200312:15 HRSLOCATION ; PC_03/D/ASSIGNED FOLDER/GIFA PRESENTATION/ AUDI 2_GPS_BRACKET_E.PPSMagnesium GPS - bra
12、cketLocal solidification timeContent/ Inhaltprevious/ vorherigenext/ nchsteCommitted to Casting ExcellenceCritical areas for feedingContent/ Inhaltprevious/ vorherigenext/ nchsteCommitted to Casting ExcellenceThese sections are still liquid after the ingate is solidifiedGIFA 2003 _PRESENTATIONSUBJEC
13、T : AUDI 2_GPS_BRACKET_03_E15THAUGUST 200312:15 HRSLOCATION ; PC_03/D/ASSIGNED FOLDER/GIFA PRESENTATION/ AUDI 2_GPS_BRACKET_E.PPSMagnesium GPS - bracketCooling rates and DASContent/ Inhaltprevious/ vorherigenext/ nchsteCommitted to Casting ExcellenceMagnesium GPS - bracketHot spots and feeding poros
14、ityContent/ Inhaltprevious/ vorherigenext/ nchsteCommitted to Casting ExcellenceGIFA 2003 _PRESENTATIONSUBJECT : AUDI 2_GPS_BRACKET_03_E15THAUGUST 200312:15 HRSLOCATION ; PC_03/D/ASSIGNED FOLDER/GIFA PRESENTATION/ AUDI 2_GPS_BRACKET_E.PPSSummaryContent/ The flow analysis did found the castingInhaltsections that are critical for cold shuts and air entrapments due to insufficientventing.previous/vorherige The flow analysis provides thenext/ information about the flow pattern ofnchste the melt This is the basis for die optimization measures such a
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