汽车座椅安全性检查.ppt

2019/12/13,1,GB11550汽车座椅头枕性能要求和试验方法GB15083汽车座椅系统强度要求及试验方法GB14167安全带安装固定点GB8410汽车内饰材料的燃烧特性GB11552汽车内部突出物GB11551关于正面碰撞乘员保护的设计规则GB20071关于侧面碰撞乘员保护的设计规则ECER14SafetyBeltAnchoragesECER17TheSeats,TheirAnchoragesandanyHeadRestraintsECER21InteriorFittingsECER44ChildretrainsystemsECER94FrontalcollisionECER95LatercollisionHeavyMetalRequirement,必须满足的法规RequiredRegulations,2019/12/13,2,SafetyCheck,2019/12/13,3,SafetyCheckS1,S2,S1S2:DistancefromHpointtoheadresttopsurfaceatheadrestfulldown/uppositionalongtorsoangle沿着靠背躯干线，从H点到头枕最低(最高)位置的上表面的距离.,OK,GB15083-2006/ECER17高度750mm以下无使用位置，头枕高度不应低于800mm,头枕处于最低位置Headrestinlowestposition,头枕处于最高位置Headrestinhighestposition,2019/12/13,4,SafetyCheckS3,S3:Sectionthroughheadrestperpendiculartotorsolineand65mmdownwardfromheadresttopsurface垂直靠背躯干线，从头枕上表面65mm向下的头枕截面,GB15083-2006/ECER17170mmforthewidthofheadrestraint,OK,2019/12/13,5,SafetyCheckS6,S6:Distancefromheadresttopsurfacetoheadrestframe从头枕上表面到头枕骨架的距离,NA,fmvss202a=60mm,NOKforqoros,2019/12/13,13,SafetyCheckS29,S29:PelvicimpactZone臀部侧撞保护区域,Guideline:NoSharpedge,2019/12/13,14,SafetyCheckS30,S30:ClearanceforEurosidIIbackplateforreductionofsideimpactforcesondummyribsEurosidII模型靠背与靠背骨架夹角，减少侧撞对肋骨的伤害,NA,2019/12/13,15,SafetyCheckS31,S31:Anti-SubmariningGuideline防下潜区域检查（cushion）,NO,2019/12/13,16,SafetyCheckS32,S32:SectionsthroughallInteriorProtrusionrequirement所有内部突出物要求的截面,GB15083-2006:Area1R2.5,OK,2019/12/13,17,SafetyCheckS32,S32:SectionsthroughallInteriorProtrusionrequirement所有内部突出物要求的截面,GB15083-2006:Area2R5.0,OK,2019/12/13,18,SafetyCheckS32,S32:SectionsthroughallInteriorProtrusionrequirement所有内部突出物要求的截面,GB15083-2006:Area3R3.2,OK,2019/12/13,19,SafetyCheckS34,S34:Horizontalatlumbarapexand300mmup.H点以及沿H点往上100mm，腰托顶点以及300mm处显示靠背宽度，中间宽度，侧翼角度和侧翼高度,H+0,NOK,ToincreaseInsertWidth,itwillbemorecomfortableforfatterpeople,2019/12/13,46,ComfortCheckC16,H+100,OK,2019/12/13,47,ComfortCheckC16,H+300,NOK,ToincreaseInsertWidth,itwillbemorecomfortableforfatterpeople,2019/12/13,48,ComfortCheckC16,Apexoflumbar,NOK,ToincreaseInsertWidth,itwillbemorecomfortableforfatterpeople,2019/12/13,49,ComfortCheckC17,C17:DistancefromtheReclinerPivotpointtoHpoint(XandZcoordinates)从H点到调角器转轴的距离（X和Z的尺寸）,2019/12/13,50,ComfortCheckC18,C18:SectionthroughseatbeltbuckleandmanikinalongbucklecenterlineandperpendiculartoXZplan沿着安全带锁扣支架中心线并垂直于XZ平面的截面表示安全带锁扣和假人,2019/12/13,51,ComfortCheckC19,C19:Kneeroomstudy膝部空间分析,2019/12/13,52,ComfortCheckC22,C22:Clearanceofseatadjustmenthandle/wheel/switchtodoortrim座椅调节手柄/手轮/开关与门内饰距离,Guideline:45,OK,DesignPosition,2019/12/13,53,ComfortCheckC22,C22:Clearanceofseatadjustmenthandle/wheel/switchtodoortrim座椅调节手柄/手轮/开关与门内饰距离,Guideline:45,OK,HighestPosition,2019/12/13,54,ComfortCheckC22,C22:Clearanceofseatadjustmenthandle/wheel/switchtodoortrim座椅调节手柄/手轮/开关与门内饰距离,OK,Guideline:45,Uppermostposition,Lowermostposition,Mindistance33mm,2019/12/13,55,ComfortCheckC22,C22:Clearanceofseatadjustmenthandle/wheel/switchtodoortrim座椅调节手柄/手轮/开关与门内饰距离,Guideline:45,NO,NoLumberAdjustmentButtoninSTO,2019/12/13,56,ComfortCheckC22,C22:Clearanceofseatadjustmenthandle/wheel/switchtodoortrim座椅调节手柄/手轮/开关与门内饰距离,Guideline:45,NO,NoLumberAdjustmentButtoninSTO,2019/12/13,57,ComfortCheckC23,C23:SeatadjustmentReachComfortZone座椅调节的舒适操作区域,OK,MANUAL,2019/12/13,58,ComfortCheckC23,C23:SeatadjustmentReachComfortZone座椅调节的舒适操作区域,OK,POWER,2019/12/13,59,Package,2019/12/13,60,OK,PackageCheckP1P3P4P5P6P7P8,P1:HpointX,Y,Zcoordinatesatdesignposition设计位置H点X,Y,Z坐标;P3:Torsoangle(Anglebetweentorsoandverticalline)byusing95%manikin95%假人靠背角度（靠背与垂直线角度）;P4:Hipangle(AnglebetweenThighandTorso)byusing95%manikin95%假人臀部角度（靠背与大腿角度）;P5:Kneeangle(Anglebetweenthighandleg)byusing95%manikin95%假人膝盖角度（大腿与小腿角度）;P6:Ankleangle(Horizontalplanethroughheelpivottofootplan)byusing95%manikin95%假人脚跟角度（脚跟平面与水平面角度）;P7:HeelpointX,Y,Zcoordinatesbyusing95%manikin95%假人脚跟点X,Y,Z坐标;P8:HeelpointtoHpointdistance(XandZ)byusing95%manikin95%假人脚跟点到H点距离（X和Z）;,2019/12/13,61,HpointtravelwindowandX,Y,ZcoordinatesofallextremepointsH点行程范围以及所有极限点坐标,OK,PackageCheckP2,2019/12/13,62,P9:Trackangle滑道角度;P10:SeatmountingpointX,Y,Zcoordinates座椅安装点X,Y,Z坐标;P12:Hpointtotrackuppersurfacedistanceperpendiculartotrackangle沿垂直滑道角度，H点到滑道上表面的距离,PackageCheckP9P10P12,2019/12/13,63,TrackwidthfromLHtoRH左右滑道宽度,OK,PackageCheckP11,2019/12/13,64,P23:Completeseatwidth,heightandlength座椅总宽，总高和总长P13:Seatbackandcushioncenterlinealignmentandalignmentwithheadrestcenterline座椅靠背与座垫的中心线对齐以及与头枕中心线对齐,OK,PackageCheckP13P23,2019/12/13,65,P19:Buckle/Pretensionerclearancewithconsoleatallseattravelposition安全带/预收紧装置在座椅全行程与中通道的距离,OK,PackageCheckP19,2019/12/13,66,P20:CushionSTOclearancewithconsoleatallseattravelposition座垫STO在座椅全行程与中通道的距离,Guideline:10,最前最低位置3mm,PackageCheckP20,2019/12/13,67,P21:BackSTOclearancewithconsoleatallseattravelposition靠背STO在座椅全行程与中通道的距离,Guideline:10,PackageCheckP21,2019/12/13,68,Guideline:25,P22:HeadrestSTOclearancewithroofatthelowestandhighestpositionwithinthefullbackadjustmentrange在靠背全行程范围，头枕STO在最高和最低位置与顶棚的距离,NOK,PackageCheckP22,2019/12/13,69,P25:Seatloadthroughstudy座椅进入车门分析,25mmoffsetfromSealofdoor2mmMinclearancewithDriverSeat,PackageCheckP25,2019/12/13,70,DFM/DFACheck,2019/12/13,71,DFM/DFACheckD1,D1:ToolclearancezonesforseattovehicleassemblyatOEMassemblyplantbyusingcustomerspecifiedtool用客户指定的工具对座椅到车身的安装螺栓，螺母和螺钉的安装空间分析,前安装支脚装配,OK,Seatmovedrearwardmost,TooltoCushionandOutertrackclearanceissue,QOROSMEtocheck,2019/12/13,72,DFM/DFACheckD2,D2:ToolclearancezonesforseattovehicleassemblyatOEMassemblyplantbyusingcustomerspecifiedtool用客户指定的工具对座椅到车身的安装螺栓，螺母和螺钉的安装空间分析,OK,后安装支脚装配,Seatmovedforwardmost,2019/12/13,73,Kinematics,2019/12/13,74,K1:Centersectionshownbackadjustmentrangewithreclinerpivotpointandrelationtocushion.Alsoshowncushionadjustmentrangeifcushionisindependentlifting中心截面围绕调角器轴显示靠背在调节范围内与座垫的关系.如果座垫独立调节，同时显示座垫调节范围,TBD,4.8mminterferenceatdesignposition(cushion&back)4.4mminterferenceatbackforward302.5mminterferenceatbackrearward25,KinematicsCheckK1,2019/12/13,75,K2:Uppertrackoverhangtothelowertrackendattherearwardandforwardmostpositions在滑道极限位置，上滑道与下滑道的悬臂距离,KinematicsCheckK2,2019/12/13,76,K3:Buckleanchorageoverhangtolowertrackendattherearmostposition在座椅最后位置，安全带锁扣固定点与下滑道端面的悬臂距离,KinematicsCheckK3,2019/12/13,77,K4:ClearanceofLumbarhandlewithbackSTOandothercarinterior(loweranduppermostposition)腰托手柄与靠背STO和其它车身内饰的间隙（手柄最低和最高位置）,KinematicsCheckK4,GMGUIDELINE,NoLumbarhandle,needSTOinput,2019/12/13,78,K6:ClearanceofReclinerhandlewithcushionSTOandothercarinterior(loweranduppermostposition)调角器手柄与座垫STO和车身其它内饰的间隙（手柄最低和最高位置）,GMGUIDELINE,KinematicsCheckK6,OK,2019/12/13,79,K7:ClearanceofheightadjustmenthandlewithcushionSTOandothercarinterior(loweranduppermostposition)座垫调高手柄与座垫STO和其它车身内饰的间隙（手柄最低和最高位置）,GMGUIDELINE,KinematicsCheckK7,OK,2019/12/13,80,K15:Cushionsideshieldtotrackrelationwithinwholetracktravelandcushionadjustmentrange(cushionheightadjustmentateveryextremepositi