比亚迪F3F3R轿车变速器组结构图册.doc

比亚迪汽车 比亚迪F3/F3R轿车结构图册一、发动机组ENGINE GROUP3、变 速 器（DABS15-41系列） TRANSMISSION 图1-3-1图 1-3-1序号No.零件编号Part No.名 称Description数量Qty备注Rem中文Chinese英文 English1BS15-11-1701001离合器壳体HOUSING ASSY, CLUTCH1 2BS15-1602004分离轴承保持架RETAINING BRACKET, RELEASE BEARING1 3471Q-0140203凸缘螺栓FLANGE BOLT4 4BS15-1602005球头螺栓BALL-HEAD BOLT15BS15-1602007防尘罩DUST BOOT16BS15-1602901分离叉总成RELEASE FORK ASSY17BS15-1602800分离轴承RELEASE BEARING18BS15-1602006回位弹簧RETURN SPRING1图1-3-2图 1-3-2序号No.零件编号Part No.名 称Description数量Qty备注Rem中文Chinese英文English1离合器壳体分总成HOUSING SUB ASSY, CLUTCH12BS15-1700800油封（输入轴前）OIL SEAL(INPUT SHAFT)13BS15-1700009导油器GUIDER ，OIL14BS15-1701802圆柱滚子轴承（外圈）BEARING ，ROLLER(OUTER CIRCLE)15BS15-1700801油封（半轴）OIL SEAL(HALF SHAFT)1图 1-3-3序号No.零件编号Part No.名 称Description数量Qty备注Rem中文Chinese英文English1离合器壳体分总成HOUSING SUB ASSY, CLUTCH12差速器总成及主减从动齿轮DIFF ASSY、GEAR， DIFFERENTIAL DRIVE13BS15-41-3802900S车速传感器总成VEHICLE SPEED SNSR14471Q-0240029带垫圈的螺栓BOLT，WASHER ASSEMBLY15471Q-0472405销PIN，DOWEL36BS15-1700004衬套BUSH17BS15-1700011磁铁固定器HOLDER，MAGNET18BS15-1700012磁铁MAGNET29BS15-1700005前轴承挡圈RETAINER,FRONT BEARING110BS15-1700013密封螺栓BOLT ,SEAL211471Q-0241253螺栓垫片总成BOLT，WASHER ASSEMBLY（8X20）112BS15-41-1701900S输入轴总成SHAFT ASSY INPUT113BS15-1701901S输出轴总成SHAFT ASSY OUTPUT1图1-3-3 图 1-3-4序号No.零件编号Part No.名 称Description数量Qty备注Rem中文Chinese英文English1离合器壳体总成HOUSING ASSY，CLUTCH12变速器分总成SUB ASSY,TRANSMISSION1BS15-1700015-1差速器调整垫片（1级）SPACER1BS15-1700015-2差速器调整垫片（2级）SPACER3BS15-1700015-3差速器调整垫片（3级）SPACERBS15-1700015-4差速器调整垫片（4级）SPACERBS15-1700015-5差速器调整垫片（5级）SPACER T=1.13BS15-1700015-6差速器调整垫片（6级）SPACER T=1.22BS15-1700015-7差速器调整垫片（7级）SPACER T=1.31BS15-1700015-8差速器调整垫片（8级）SPACER T=1.40BS15-1700015-9差速器调整垫片（9级）SPACER T=1.49BS15-1700015-10差速器调整垫片（10级）SPACER T=1.58BS15-1700015-11差速器调整垫片（11级）SPACER T=1.67BS15-1700015-12差速器调整垫片（12级）SPACER T=1.76图1-3-4 图 1-3-5序号No.零件编号Part No.名 称Description数量Qty备注Rem中文Chinese英文English1离合器壳体分总成及齿轮分总成HOUSING SUB ASSY,CLUTCH & GEAR SUB ASSY12BS15-1702801三、四档拨叉轴分总成RAIL SUB ASSY,SHIFT(3RD&4TH)13BS15-1702002三、四档拨叉FORK,SHIFT (3RD&4TH)14BS15-1702802五、倒档拨叉轴分总成RAIL SUB ASSY,SHIFT(5TH&REV)15BS15-1702003五、倒档拨叉FORK,SHIFT(5TH&REV)16BS15-1702004倒档换档臂LUG,REVERSE SHIFT17471Q-0522408弹性挡圈RING,SNAP18471Q-0540012钢球BALL,STEEL29BS15-1702008倒档互锁轴RAIL,REVERSE INTERLOCK110BS15-1702800一、二档拨叉轴分总成RAIL SBU ASSY,SHIFT(1ST &2ND)111BS15-1702001一、二档拨叉FORK,SHIFT(1ST&2ND)112BS15-1702904倒档换档轴总成LEVER ASSY,REV SHIFT113BS15-1700804螺栓垫片总成BOLT, WASHER ASSEMBLY214BS15-1702009倒档换档杆SHOE, REVERSE SHIFT LEVER1图1-3-5 图 1-3-6序号No.零件编号Part No.名 称Description数量Qty备注Rem中文Chinese英文English1离合器壳体分总成及齿轮分总成HOUSING SUBASSY,CLUTCH &GEAR SUB ASSY12变速器壳体分总成CASE SUB ASSY,TRANSIMISSION13BS15-1701905倒档中间齿轮总成GEAR ASSY ,REVERSE IDLER14BS15-1701033倒档中间齿轮轴SHAFT, REV IDLER GEAR15471Q-0472574弹簧销PIN,SPRING(5X28)36BS15-1701034倒档中间齿轮螺栓BOLT,REVERSE IDLER17BS15-1701035垫片GASKET18471Q-0140266凸缘螺栓BOLT ,FLANGE (10X40)149BS15-1702906弹簧组总成SPRING ASSY,POPPET310471Q-0660035垫圈GASKET(14)311BS15-1702907限位球总成BALL ASSY,RESTRICT112471Q-0660035垫圈GASKET(14)1图1-3-6图1-3-7 图1-3-7序号No.零件编号Part No.名 称Description数量Qty备注Rem中文Chinese英文English1变速器总成T/M ASSY12控制轴总成及空档回位弹簧SHAFT COMPL,CONTROL&SPRING,NEUTRALRETURN13471Q-0140227凸缘螺栓BOLT ,FLANGE (8X25)44BS15-1702039互锁板螺栓BOLT,INTERLOCK PLATE15BS15-1701035垫圈GASKET16BS15-3729800倒车灯开关总成SWITCH ASSY,BACK LIGHT17471Q-0660035垫圈GASKET(14)18BS15-1700802密封盖CAP,SEALING A19471Q-0140266凸缘螺栓BOLT ,FLANGE(10x40)210471Q-0665533碗形塞片CAP,SEALING(14)1图1-3-8 图 1-3-8序号No.零件编号Part No.名 称Description数量Qty备注Rem中文Chinese英文English1BS15-41-1700950变速器总成TRANSMISSION ASSY12BS15-1702905换档钢索支架总成BRKT ASSY, SHIFT CABLE13471Q-0241252螺栓垫片总成BOLT, WASHER ASSEMBLY24BS15-1702902选档轴总成LEVER,SELECT ASSY15BS15-1702031防尘罩COVER, DUST16BS15-1702038选档轴拨块SHOE,SELECT LEVER17471Q-0241252螺栓垫片总成BOLT ,WASHER ASSEMBLY28BS15-1700001双头螺栓STUD4 图1.2. 9图1.2. 9 图1-2-9 图 1-3-9序号No.零件编号Part No.名 称Description数量Qty备注Rem中文Chinese英文English1变速器总成TRANSMISSION ASSY12BS15-1602902液压油管支架总成BRACKET, CLUTCHFLUID PIPE13471Q-0244852带垫片的螺栓BOLT, WASHER ASSEMBLY(8X22)14BS15-1602801分离液压缸总成CYLINDER ASSY,CLUTCH RELEASE15471Q-0241255螺栓垫片总成BOLT, WASHER ASSEMBLY(8X25)26BS15-1602900液压油管TUBE,CLUTCH17BS15-1700006通气胶塞BREATHER,AIR18471Q-0241225螺栓垫片总成BOLT, WASHER ASSEMBLY19476Q-1D-3813800转速传感器SENSOR ，CRANKSHAFT POSITION 1德尔福系统471Q-2L-38138001联电系统10471Q-0241224螺栓垫片总成BOLT， WASHER ASSEMBLED1联电系统11476Q-3L-1000077支架BRKT ，SPEED1联电系统图1-3-9 图 1-3-10-1序号No.零件编号Part No.名 称Description数量Qty备注Rem中文Chinese英文English1BS15-2303001差速器壳体HOUSING, DIFFERENTIAL12BS15-2303002半轴齿轮GEAR, HALF SHAFT23BS15-2303006-1半轴齿轮调整垫片（1级）SPACER DIFF GEAR,THRUST2BS15-2303006-2半轴齿轮调整垫片（2级）SPACER DIFF GEAR,THRUSTBS15-2303006-3半轴齿轮调整垫片（3级）SPACER DIFF GEAR THRUSTBS15-2303006-4半轴齿轮调整垫片（4级）SPACER DIFF GEAR THRUSTBS15-2303006-5半轴齿轮调整垫片（5级）SPACER DIFF GEARBS15-2303006-6半轴齿轮调整垫片（6级）SPACER DIFF GEARBS15-2303006-7半轴齿轮调整垫片（7级）SPACER DIFF GEARBS15-2303006-8半轴齿轮调整垫片（8级）SPACER DIFF GEARBS15-2303006-9半轴齿轮调整垫片(9级）SPACER DIFF GEARBS15-2303006-10半轴齿轮调整垫片（10级）SPACER DIFF GEAR图1-3-10-1 图1-3-10-2图1-3-10-2序号No.零件编号Part No.名 称Description数量Qty备注Rem中文Chinese英文English4BS15-2303003差速器行星齿轮PINION,DIFFERENTIAL25BS15-2303005球面垫片WASHER26BS15-2303004行星齿轮轴SHAFT, PINION17BS15-2303007锁紧销PIN LOCK18-1BS15-2303800球轴承BRG,BALL28-2MA125934锥轴承BRG,TAPER ROLLER29BS15-2302001主减从动齿轮GEAR, DIFFERENTIAL DRIVE110BS15-2302002差速器螺栓BOLT，FLYWHEEL811BS15-2303900差速器总成DIFF ASSEMBLY1不包括主减速器从动齿轮图 1-3-11-1序号No.零件编号Part No.名 称Description数量Qty备注Rem中文Chinese英文English1BS15-1701003输入轴SHAFT,INPUT12BS15-1701800球轴承（输入轴前）BEARING ,BALL1MD7002073BS15-1701037-1弹性挡圈（1级）RING,SNAP T=2.241BS15-1701037-2弹性挡圈（2级）RING,SNAP T=2.31BS15-1701037-3弹性挡圈（3级）RING,SNAP T=2.384BS15-1701807滚针轴承BRG,NEEDLE ROLLER15BS15-1701023三、四档同步器齿毂HUB,SYNCHRONIZER (3RD&4TH)16BS15-1701025三、四档同步器齿套SLEEVE,SYNCHRONIZER1BS15-1701025A17BS15-1701028同步环RING ,SYNCHRONIZER1BS15-1701028A18BS15-1701036同步器弹簧SPRING ,SYNCHRONIZER2BS15-1701036A2图1-3-11-1 图1-3-11-2 图 1-3-11-2序号No.零件编号Part No.名 称Description数量Qty备注Rem中文Chinese英文English9BS15-2-1701902同步环RING ,SYNCHRONIZER1*BS15-17010291BS15-1701029A110BS15-23-1701902三档主动齿轮总成GRAR ASSY,3RD SPEED1*BS15-1701902111BS15-1701020四档主动齿轮轴套SLEEVE,4TH SPEED GEAR112BS15-1701806滚针轴承BRG,NEEDLE ROLLER113BS15-23-1701907三、四档同步器总成SYNCHRONIZER（3RD&4TH）1*BS15-17019071BS15-1701907A1同步器相关零件（除齿毂外），带字母A的与不带字母A 的可以成套互换，但不允许单个零件互换备注中标注“*”号的零件为DABS15-41L2与DABS15-41D2两款变速器适用图1-3-11-3 图 1-3-11-3序号No.零件编号Part No.名 称Description数量Qty备注Rem中文Chinese英文English7BS15-1701028同步环RING ,SYNCHRONIZER18BS15-1701036同步器弹簧SPRING ,SYNCHRONIZER29BS15-2-1701902同步环RING ,SYNCHRONIZER110BS15-23-1701902三档主动齿轮总成GRAR ASSY,3RD SPEED113BS15-51-1701907三、四档同步器总成SYNCHRONIZER（3RD&4TH）1以上零件为DABS15-41D2/ DABS15-41L2变速器专用，配套使用。图 1-3-12-1序号No.零件编号Part No.名 称Description数量Qty备注Rem中文Chinese英文English1BS15-1701903四档主动齿轮总成GEAR ASSY，4TH SPEED12BS15-1701021五档主动齿轮轴套SLEEVE，5THSPEED GEAR13BS15-1701807滚针轴承BRG，NEEDLE ROLLER24BS15-1-1701003五、倒档同步器齿毂HUB，SYNCHRONIZER（5TH & REV）15BS15-G1-1701011五、倒档同步器齿套SLEEVE ,SYNCHRONIZER16BS15-1-1701005杠杆齿环RING ,SYNCHRONIZER17BS15-1-1701006同步器杠杆LEVER, SYNCHRONIZER2图1-3-12-1 图1-3-12-2序号No.零件编号Part No.名 称Description数量Qty备注Rem中文Chinese英文English8BS15-1701904五档主动齿轮总成GEAR ASSY，5TH SPEED19BS15-1701032输入轴挡圈COLLAR, INPUT110MD717670球轴承（输入轴后）BEARING， BALL(INPUT SHAFT)1 BS15-1701801111BS15-1701804油封OIL SEAL112BS15-1701038-1弹性挡圈（1级）RING，SNAP1BS15-1701038-2弹性挡圈（2级）RING，SNAPBS15-1701038-3弹性挡圈（3级）RING，SNAPBS15-1701038-4弹性挡圈（4级）RING，SNAPBS15-1701038-5弹性挡圈（5级）RING，SNAPBS15-1701038-6弹性挡圈（6级）RING，SNAPBS15-1701038-7弹性挡圈（7级）RING，SNAPBS15-1701038-8弹性挡圈（8级）RING，SNAPBS15-1701038-9弹性挡圈（9级）RING，SNAPBS15-1701038-10弹性挡圈（10级）RING，SNAPBS15-1701038-11弹性挡圈（11级）RING，SNAP13BS15-G1-1701903五、倒档同步器总成SYNCHRONIZER（5TH&REV）1图1-3-12-2 图 1-3-13-1序号No.零件编号Part No.名 称Description数量Qty备注Rem中文Chinese英文English1BS15-1701004输出轴SHAFT，OUTPUT12BS15-1701802-B圆柱滚子轴承（内圈）BEARING ，ROLLER(INNER CIRCLE)13BS15-1701039-1弹性挡圈（1级）RING，SNAP1BS15-1701039-2弹性挡圈（2级）RING，SNAP1BS15-1701039-3弹性挡圈（3级）RING，SNAP14-1BS15-1701018一档从动齿轮轴套SLEEVE，1ST SPEED GEAR14-2BS15-3-170100515-1BS15-1701022一、二档同步器齿毂HUB ， SYNCHRONIZER（1ST&2ND）15-2BS15-3-170100316-1BS15-1701027A一、二档同步器齿套SLEEVE，SYNCHRONIZER（1ST&2ND）16-2BS15-3-170100417-1BS15-1701030A一档同步环RING ，SYNCHRONIZER（1ST）1图1-3-13-1图 1-3-13-2序号No.零件编号Part No.名 称Description数量Qty备注Rem中文Chinese英文English7-2BS15-2-1701902同步环总成RING ASSY，SYNCHRONIZER18-1BS15-1701036A同步器弹簧SPRING ，SYNCHRONIZER28-2BS15-1701036同步器弹簧SPRING ，SYNCHRONIZER29-1BS15-1701028A二档同步环RING ，SYNCHRONIZER（2ST）19-2BS15-2-1701902同步环总成RING ASSY，SYNCHRONIZER 110-1BS15-1701005一档从动齿轮总成GEAR，1ST SPEED110-2BS15-3-1701900111-1BS15-1701805滚针轴承BEARING，NEEDLE ROLLER111-2BS15-3-1701800112-1BS15-1701906A一、二档同步器总成SYNCHRONIZER（1ST&2ND）112-2BS15-3-17019011该图所包括零件，序号后带“-1”的零件和“-2”的零件必须成套使用，不允许单车出现“-1”与“-2”零件混用的情况图1-3-13-2 图 1-3-14-1序号No.零件编号Part No.名 称Description数量Qty备注Rem中文Chinese英文English1 输出轴SHAFT，OUTPUT 12 BS15-1701019二档从动齿轮轴套SLEEVE，2 ND 13BS15-1701807滚针轴承BRG，NEEDLE ROLLER14-1BS15-1701006二档从动齿轮GEAR，2ND SPEED4-2BS15-2-1701006二档从动齿轮GEAR，2ND SPEED 15BS15-1701007三档从动齿轮GEAR，OUTPUT 3TH16BS15-1701041-1弹性挡圈（1级）RING，SNAP1 BS15-1701041-2弹性挡圈（2级）RING，SNAP BS15-1701041-3弹性挡圈（3级）RING，SNAP BS15-1701041-4弹性挡圈（4级）RING，SNAPBS15-1701041-5弹性挡圈（5级）RING，SNAPBS15-1701041-6弹性挡圈（6级）RING，SNAP BS15-1701041-7弹性挡圈（7级）RING，SNAPBS15-1701041-8弹性挡圈（8级）RING，SNAP7BS15-1701008四档从动齿轮GEAR，OUTPUT4TH1该图序号后带“-1”的零件和“-2”的零件与图1-3-13-2序号后带“-1”的零件和“-2”的零件必须成套使用，不允许单车出现“-1”与“-2”零件混用的情况图1-3-14-1图1-3-14-2图 1-3-14-2序号No.零件编号Part No.名 称Description数量Qty备注Rem中文Chinese英文English8BS15-1701009五档从动齿轮GEAR，OUTPUT5TH19BS15-1701031输出轴挡圈COLLAR110BS15-1701803球轴承（输出轴后）BEARING， BALL(OUTPUT SHAFT)1MD74871111BS15-1701040-1弹性挡圈（1级）RING，SNAP1BS15-1701040-2弹性挡圈（2级）RING，SNAPBS15-1701040-3弹性挡圈（3级）RING，SNAPBS15-1701040-4弹性挡圈（4级）RING，SNAPBS15-1701040-5弹性挡圈（5级）RING，SNAPBS15-1701040-6弹性挡圈（6级）RING，SNAPBS15-1701040-7弹性挡圈（7级）RING，SNAPBS15-1701040-8弹性挡圈（8级）RING，SNAPBS15-1701040-9弹性挡圈（9级）RING，SNAPBS15-1701040-10弹性挡圈（10级）RING，SNAPBS15-1701040-11弹性挡圈（11级）RING，SNAP 图1-3-15序号No.零件编号Part No.名 称Description数量Qty备注Rem中文Chinese英文English1BS15-1701002变速器壳体CASE, TRANSMISSION12BS15-1700007油槽盖COVER, OIL TANK13BS15-1700009导油器GUIDER， OIL14BS15-1700004衬套BUSH1 5BS15-1700010卡簧RING ，SNAP16BS15-1700014放油堵PLUG17BS15-1700002垫圈GASKET18BS15-1700008注油堵PLUG19471Q-0660036垫圈GASKET（16）110471Q-0472402定位销PIN，DOWEL（5）211BS15-1700803滚针轴承BEARING， NEEDLEROLLER1 12BS15-1700801油封（半轴）OIL SEAL(HALF SHAFT)113BS15-1700003导油槽GUIDE，OIL1图1-3-15 图1-3-16-1 图 1-3-14-1序号No.零件编号Part No.名 称Description数量Qty备注Rem中文Chinese英文English1BS15-1700803滚针轴承BEARING，NEEDLEROLLER12BS15-1702028控制轴壳体HOUSING, CONTROL1 3BS15-1702803油封（控制轴）OIL SEAL14BS15-1702030控制轴防尘罩BOOT, CONTROL SHAFT15BS15-1702021换档杆LEVER，SHIFT1BS15-1702018控制轴SHAFT ，CONTROL16BS15-1702016调整垫片SPACER17BS15-1702017空档回位弹簧SPRING,NEUTRAL RETURN18BS15-1702903限位块总成BODY ASSY，STOPPER19471Q-0472572弹簧销PIN ，SPRING（5X22）110BS15-1702015互锁板PLATE， INTERLOCK111BS15-1702019控制臂FINGER，CONTROL112BS15-1702020锁紧销PIN ，LOCK113BS15-1702804空档回位弹簧总成RETURNING SPRING ASSY, NEUTRAL1 图 1-3-16-2图 1-3-16-2 序号No.零件编号Part No.名 称Description数量Qty备注Rem中文Chinese英文English14BS15-1702026限位支架BRKT，STOPPER1 15BS15-1702029螺栓BOLT，REAMER216471Q-0450405弹簧垫圈WASHER ，SPRIN（8）217BS15-1702900控制轴总成SHAFT CONTROL ASSEMBLY118BS15-1702901控制轴分总成SHAFT CONTROL SUB ASSEMBLY1图 1-3-17 序号No.零件编号Part No.名 称Description数量Qty备注Rem中文Chinese英文English1BS15-2-1701902同步环总成（1、2档）RING,SYNCHRONIZ-ER,ASSY2 2BS15-2-1701005同步器外环OUTSID RING,SYNCHRONIZER23BS15-2-1701003同步器中间环MIDDLE RING,SYNCHRONIZER24BS15-2-1701004同步器内环INSIDE RING,SYNCHRONIZER2图1-3-17 一、发动机组ENGINE GROUP4、变 速 器（BYD5T-14系列） TRANSMISSION图 1-1 主轴组件序号No.零件编号Part No.名 称Description数量Qty备注Rem中文Chinese英文 English1BYD5T-14-170112058mm深沟球轴承58mm GROOVED BALL BEARING1固定在前箱体2BYD5T-14-1701111主轴MAIN SHAFT1 3BYD5T-14-1701110主轴滚针轴承MAIN SHAFT NEEDLE BEARING3 4BYD5T-14-1701140主轴三档齿轮MAIN SHAFT THIRD GEAR 15BYD5T-14-1708211三四档同步环SYNCHRONIZING RING (3RD&4TH)26BYD5T-14-1708212三四档同步弹簧SYNCHRONIZING SPRING (3RD&4TH)27BYD5T-14-1708213三四档同步毂SYNCHRONIZING HUB (3RD&4TH)18BYD5T-14-1708214三四档同步齿套SYNCHRONIZING SLEEVE (3RD&4TH)19BYD5T-14-1701150主轴四档齿轮MAIN SHAFT FOURTH GEAR110BYD5T-14-1701116四五档齿轮定距环GEAR DISTANCE RING (4TH&5TH)1图1-1 主轴组件图 1-1 主轴组件序号No.零件编号Part No.名 称Description数量Qty备注Rem中文Chinese英文 Engl