SQS_checklist_E_merlec

SQS Checklist For electrical equipment 电气安装检查表电气安装检查表 Content of the SQS List Page 目录 页 1 Technical Documentation 1 技术文档 2 Electrical Cabinet2 9 电气控制柜 3 Control Panel10 11 控制面板 4 Machine installation12 15 机械安装 Last update 08 2005 最新版 08 2005 SQS Check List Electrical Equipment Project No Page 2 of 16 Project No 项目号 Project Description 项目描述 Stations No 站号 Customer 客户 Circuit Diagram No 电气图号 Date of Check 检查日期 Responsible Person 负责人 Signatures of the responsible inspector when checked 检查人员签名 检查人员签名 1 Technical Documentation checked by 技术文档检查技术文档检查Name姓名姓名Date日期日期 2 Electrical Cabinet checked by 电气控制柜检查电气控制柜检查Name姓名姓名Date日期日期 3 Control Panel checked by 操作面板检查操作面板检查Name姓名姓名Date日期日期 4 Machine Installation checked by 机械安装检查机械安装检查Name姓名姓名Date日期日期 SQS Check List Electrical Equipment Project No Page 3 of 16 1 Technical Documentation 技术文档技术文档 O K not O K not rel not O K O K who when 1 1Current electrical schematic available production documentation 需要对照图纸来进行检查 2 Electrical Cabinet O K not O K not rel not O K O K who when 2 1General 2 1 1Is a nameplate with description installed 铭牌是否安装 Manufacturer electrical schematic No Line voltage line frequency control voltage line current insurance manufacturing year 制造商 电气图号 线电压 频率 控制电压 线电流 保险 出 厂日期 Mechanically secured from the outside 是否固定可靠 High voltage label applied Mechanically anchored 高压警示是否固定可靠 Plain language labels applied in the language of the operator country 是否采用客户所在国家的语言 2 1 2Seals and design of power panel according to protective type IP 54 电气面板的设计是否符合 IP54 No open holes and punch troughs 是否有暴露的冲孔 Is the plug connection easy to disconnect and not possible to mix up 所有的插座是否插拔方便 是否容易混淆 Single wire to door enclosed in harness so pressure points or pinch places will not occur when opening closing the door 连接到门的单芯线在门开关的时候不能被压到 2 1 3Door lock closing mechanism operating smoothly 门锁是否开关自如 Closing direction of door considered 是否考虑关门方向 Are key positions uniform 锁的位置是否统一 Lock with cabinet key 是否采用标准的控制柜锁 2 1 4Sturdy wiring diagram file jacket available 图纸夹是否固定可靠 Sufficiently sized min 50 mm deep not glued 合适的尺寸 至少 50mm 深 不允许用胶水粘合 SQS Check List Electrical Equipment Project No Page 4 of 16 2 1 5Are all operating equipment identified in accordance with the wiring diagram 所有电气设备是否根据电气图标识 Description permanently applied to the unit or below the equipment e g on the connecting cable 所有的标志是否固定安装 Do not apply the description to the cable run cover 禁止将标签粘贴在线槽盖上 Are wires permanently connected to electronic equipment and to safety related component identified with connection numbers 导线是否连接可靠 2 1 6Painting properly applied 喷漆质量是否合格 scratches peeling paint paint texture 划痕 脱皮 喷漆材质 2 1 7Are not used plug in card positions blocked 空余的插槽是否封住 2 1 8Is the stand up stability of power panels also assured with door open and swing out frames 控制柜是否固定可靠 Are the mounting plates and swing out frames securely screwed down shaker table test 电气安装底板和翻板是否用螺栓固定 可摇晃桌面测试 2 1 9Is electrical equipment only in original condition installed and the installation instructions being followed 电气设备是否根据安装手册安装 2 1 10 Are inductive loads breakers relays protected by RC link diode or Arrestor 电感负载是否采用保护措施 2 1 11 Out sourced assembly units Mechanical Pneumatic and Hydraulic are not permitted 机械 气动 液压部件禁止安装在柜内 2 1 12 The installed height of operating and setup elements to be between 0 4 to 2 0 m over floor level 操作或设置装置必须安装在离地 0 4 到 2 米的高度 Are terminal connections a minimum of 0 2 m and equipment connections a minimum of 0 4 m above floor level 端子排距离地面高度不小于 0 2 米 电气设备距离地面高度不小于 0 4 米 Are there only control alarm and measuring instruments installed in doors Permissible are also ventilators and cooling units 门上只允许安装控制 报警和测量仪器 2 1 13EMV measures The assembly base plate is considered the central focus point The power panel frame must be connected to the base plate with sufficiently large cross sectional area The base plate is the distributor of ground wire connections to outside surfaces 电气安装底板是接地中心点 控制柜主体与电气安装底板必须用交叉 SQS Check List Electrical Equipment Project No Page 5 of 16 接地线相连 接地必须从电气安装底板分散到外部 The power panel doors must be connected to the power panel frame with 2 ground straps on the hinge side of the door 控制柜的门与电气安装底板必须用带状接地线相连 At simultaneous use as safety ground wire the connecting points must be identified with the SL symbol The rail mounted on the base plate must be connected to it through a low resistance connection 导轨与电气安装底板相连时尽可能保证低电阻 I O box cover must also be installed in the power panel for EMV reasons 在控制柜内的 I O 盒子也必须加盖 因为 EMV 的需要 Shielding of BUS cables must be routed through EMV cable clamps Check if this is required also for other shielded wires 总线电缆的屏蔽线必须与 EMV 电缆夹连接 检查其它的电缆是否按照上述方法连接 2 1 14 Are there catch pans for condensation water at cooling units 空调器的冷凝水是否由容器接入 2 1 15 Power panel cleaned up and tidy 控制柜是否干净和整洁 2 2 Power connection 电源连接电源连接 2 2 1Is connection to power line done according to below wiring diagram 电源线是否根据电气原理图连接 Connection to TN S power line normally up to 16mm2 Cu Connection toTN C power line from 25mm2 Cu Note After feeding the PEN cables to neutral and ground wires these may no longer be bundled together 2 2 2Are the power line terminals L1 L2 L3 safely covered against hand contact and identified with high voltage symbol 电源线端子是否受保护以免用手触及 旁边是否有高压警示 2 2 3Are power conducting wires fed to the main breaker in separated cable ducts resp enclosed in yellow harness 主接触器前端的电源线是否用黄管套住 2 2 4Is a cable clamp provided for the power line feeder 主电源线进线是否固定住 PE Terminal with PE identified Power line L1 L2 L3 PE PE PE PE PE N N N N N Power line PEN blue or black PE terminal must be close to power terminal N Terminal SQS Check List Electrical Equipment Project No Page 6 of 16 Metal cable clams must be grounded with hex castel nut 金属护套必须用六角螺帽接地 金属护套必须用六角螺帽接地 2 3 Main breaker 主断路器主断路器 official VDE description from 11 1998 2 3 1Can the main breaker be locked out in the off position 检查主断路器是否可以关断 Is emergency stop function button handle red with yellow background if not is button black or gray 紧急按钮的手柄是否红色 背景是否为黄色 Is there a difference between main breaker and single line breakers 主断路器与单相断路器是否由区别 Is main breaker labeled Main Breaker in plain language 主断路器是否用所在地的国家语言标示 Are main breaker terminals resp connection terminal covers safe against manual contact 主断路器的接线端是否容易让手触及 Main breakers up to 63A are accepted for installation in door After approval up to 100 A 25 mm2 63A 以下的主断路器可以安装在门上 63A 至 100A 的断路器经许可 才能安装在门上 Main breaker is combination with door lock must not be used See N54 B1 Section 3 1 3 2 主断路器禁止与门锁合装 Unrelated to the installation of the main breaker it must be assured that it is also possible to turn it on and off with the door open 当主断路器与门锁合装时须保证门开闭自如 Is the operating handle of the main breaker easily accessible between 0 6 m to 1 7 m above floor level 主断路器的手柄必须安装在离地 0 6 至 1 7 米的高度 2 3 2Voltage to the main breaker Devices that after disconnected from the main breaker still carry voltage 是否有主断路器断路后仍然带电的设备 Can they possibly be set up together Or separate 它们是否放置在一起 Terminals covered e g with clip on cover covered to protect manual contact 端子是否保护以免手触碰 Are components that are not protected for manual contact covered 是否有哪个元件的端子不受保护 手容易触碰 All components equipped with warning labels resp name plate below however not only on the cable duct 所有元件都配有标签 Are as a matter of priority yellow covered cables installed or black single conductors in yellow jacket 是否有黑色导线放在黄色管子 No orange or yellow single wires 没有橙色或黄色的导线 The wire color must still be visible and the yellow jacket must end SQS Check List Electrical Equipment Project No Page 7 of 16 outside the cable duct 导线颜色在黄管末端的导线的颜色应看得见 Enclose also the blue N cables in yellow jackets 蓝色的中性线也可放在黄色的导管中 蓝色的中性线也可放在黄色的导管中 2 4 Protection against direct hand contact 防止手触碰的保护防止手触碰的保护 2 4 1Are live parts over 25 V AC resp 60 V DC protected against direct manual contact 25VAC 或 60VDC 的带电部分是否容易被手触碰 Be careful in potential areas of contact For instance fuses or breakers finger safety protection otherwise consider hand pullback safety device 小心潜在的触电部位 例如熔断器或断路器 是否受保护 否则须考 虑手能迅速缩回 Are power rails covered Also at the ends 电源轨道是否加盖 Are high voltage subassemblies 1000 V covered to protect for hand contact and applied with warning labels Warning High Voltage and high voltage symbols 高压部件 1000 V 是否受保护 以免手触碰 是否由高压警示 2 4 2Is the distance from live parts over 50 V AC resp 120 V DC to metal cover minimum 10 mm 金属保护盖与 50VAC 或 120VDC 的带电部件的距离不得小于 10mm 2 5 Protection against indirect manual contact 间接触电的保护间接触电的保护 2 5 1Are all metal parts that in case of power failure could carry a voltage over 50 V AC resp 120 V DC connected to the ground wire at the ground wire connection 电源掉电后 带有 50VAC 或 120VDC 的金属部件是否可靠接地 2 5 2Are the ground wire connections consistently green yellow throughout 所有的接地线是否都是黄绿线 At braided cables ground straps it is sufficient to attach clearly visible ground symbols at the ends or at the connecting points 接地母线在接地处是否固定牢靠 Minimum cross section of external copper ground wires 接地铜线的最小截面积 Cross section S of the outside conductor to the power line conn 电源线的截面积 Minimum cross section of the external ground wire 接地线的截面积 S 16 mm2 S 16 mm2 S 35 mm2 16 mm2 2 5 3 S 35 mm2 S 2 2 5 4Is there a separate connection terminal available for each incoming and outgoing ground wire 每个通向外部或内部的接地线之间是否由连接 Is there a proper terminal screw provided for the ground wire not just clamped under a mounting screw 接地线是否配有合适的螺丝 SQS Check List Electrical Equipment Project No Page 8 of 16 Is the connection location open or is a Rittal ground wire contact disc used 是否采用齿型垫圈 Check the tightness of the screw and the ground wire terminals 检查接地端子与螺丝是否固定可靠 Are the ground wire terminals green yellow 接地端子是否为黄绿 Do not splice ground wire 禁止接合接接地线 I e The ground wire must not be broken for instance due to some maintenance work 例如施工时将接地线破坏 The power panel frame does also serve as the central SL distribution rail 电气安装板也作为中心接地分散点 Are connecting locations identified with ground symbols 接地连接部位是否有接地标记 2 5 5Are ground wire cross connections from terminal block to terminal block marked with target description 从分线盒到分线盒的接地线是否标识目标路径 2 6Protection against unintentional shock through ground connection 2 6 1For larger cross sections is grounding done through conventional terminal 大线径的接地线采用传统接线端子 2 6 2Is the control circuit Stk grounded 控制回路是否接地 Make measurement between control circuit and ground 2 6 3Bridge between PE and TK must be green yellow PE 与 TK 连线采用黄绿线 2 6 4Is a cycling 24V current supply installed 24V 电源是否已经安装 Protected on the primary side with a motor overload breaker 是否采用三相断路器保护马达 2 6 5Are components in the control circuits such as limit switches plugs terminal blocks subassembly carrier etc connected to the ground strap unrelated to the level of the voltage 限位开关 插头 接线盒等是否接地 2 6 6Are input output subassemblies processor plug in units and power supply for the electronic equipment connected according to the manufacturer s specifications and connected to the ground wire I O 单元 插件处理单元 电源等是否按照安装手册安装 是否接地 SQS Check List Electrical Equipment Project No Page 9 of 16 2 7Short circuit and overload protection 短路和过载保护短路和过载保护 2 7 1Are the separate power circuits protected against short circuits 单个的电源回路是否有短路保护 2 7 2Do the safety values and the setup values for the motor overload breaker agree with the values in the circuit diagram and the values specified on the units 马达过载短路器的设定值是否与电气原理图和马达铭牌上标明的一样 Is wiring to fuses uniformly connected from below 导线是否连向熔断器的下端 Is wiring to motor overload breakers uniformly connected from above 马达是否有过载热保护 2 7 3Are plugs for 63A nominal current and up equipped with a combination breaker 通过电流超出 63A 的插头必须配备断路器 2 8Wiring cables terminals plugs 接线 电缆 端子 插头 接线 电缆 端子 插头 2 8 1Are wire colors correctly selected 导线颜色是否正确 Main power circuit for alternating AC black 主电源回路采用黑色 Neutral conductor from main circuit N light blue N 线采用浅蓝色 Ground wire PE green yellow 接地线采用黄绿线 Control circuit for direct current blue 直流控制回路采用蓝色 Wiring to the main breaker see Section2 3 2 连接至主电路 Section2 3 2 Wiring from external control voltage for linking several machines together external voltage orange 外部控制电压回路采用橙色 Shielded cables transparent or white 保护管路可用透明或白色 2 8 2Are flexible wires provided with cables shoes or wire end sleeves 屏蔽线是否有护套 Check the grip of the wire end sleeve for conductors with large cross section Check tightness of connections especially at the main breaker power rails etc Make critical tests of conductors with large cross sections 检查线路连接的可靠性 尤其是主电源开关 等 Make random sampling checks of soldering points and crimp connections SQS Check List Electrical Equipment Project No Page 10 of 16 抽样检查焊接头和压接头 For conductors 0 1 0 5mm2 use insulation terminal 0 1 0 5mm2的导线与端子排连接时 要采用辅助绝缘端子 2 8 3Are all terminals permanently identified easy to read and in conformance to the wiring diagram 是否所有的端子都有标识 且容易辩识 是否与图纸相符 Are all terminal strips identified and easy to read 是否所有的端子号容易辩识 Are only the number of wires connected to the terminal block as permissible according to the terminal manufacturer 端子排上接线的数量是否与生产厂商规定的数量一致 Are spare wires connected to one end only already installed on terminal 多余的导线是否连接在空余的端子排上 2 8 4Can the external conductors according to the wire diagram be listed on the terminals 外部导线的线号是否根据图纸标在端子排上 Cable number color identification rubber number 2 8 5Plug connections Have measures been taken to eliminate unintentional mix up 是否测试以免插头相互混乱 2 8 6Are ground wire connections to plug devices designed leading to and is the ground wire the longest wire 插头上的接地线是否标明去向 该接地线的长度是否最长 2 8 7Are sufficient cable ducts being used 线槽容量是否合适 Are all cable duct covers provided and easily installed 线槽是否都有盖子 是否容易装卸 2 8 8Are mounting and terminal locations of the electrical components and terminals easily accessible 电气设备的接线端子是否容易操作 Distance from cable duct to terminal approx 20 mm 线槽与分线盒的距离为 20mm SQS Check List Electrical Equipment Project No Page 11 of 16 3 Control Panel Operator Bench Board O K not O K not rel not O K O K who when 3 1Are all spare openings closed with plugs 预留孔是否已用端盖封闭 Is a cabinet lock installed 电气柜锁是否安装 Does the red mushroom emergency stop button have a yellow background 红色紧急停止按钮是否有黄色标签 3 2Is all electrical operating equipment in accordance to the electrical schematic and are they permanently identified on the base plate or on the component itself 电气元件是否都已按照设计图纸的规划方案固定在安装板上 或固定在 元器件本身 3 3Are control panel housing base plate and door grounded Cross section ground wire contact discs separate connection screws 控制面板 安装基板及电气柜门是否都已接地 应考虑线径 接地接触盘 分离接触点 Are all incoming and outgoing ground wires provided with their own connection terminal 所有的进线及出线接地是否都有合适的连接终端 Are ground wire connecting locations identified with the ground symbol 接地点处贴上接地保护标签了吗 3 4Are all terminals permanently identified easy to read and in conformance to the wiring diagram 接线终端是否根据设计图纸贴上标签 容易辨认 Are all terminal strips identified and easy to read 所有的段子排都明确标识并容易辨认 3 5Are only the number of wires connected to the terminals as permissible according to the terminal manufacturer 终端允许进线数目是否参考了厂商的标准 Special case Two wires in a single terminal location only with a double wire end sleeve This applies also to the WAGO terminal 特殊情况 如果一个终端有两条进线须使用双线进线接线端子 此原则特殊情况 如果一个终端有两条进线须使用双线进线接线端子 此原则 亦适用于亦适用于 WAGO 终端 终端 3 6Are all plug connections sufficiently identified 所有的连接插头都标识了吗 3 7Are cable feed through s provided with strain relief 主电源电缆进线口处有金属保护套管吗 Are there any sharp edges in the cable feed through areas 电缆进口处边缘是否平滑 3 8Are connecting cables to the doors of the control panel so routed that no pressure or kink points will occur by opening and closing the door 连接到门上的电缆布线方案是否能在开关门的情况下避免扭曲或纠结电 缆 Are cable bundles braced at both ends SQS Check List Electrical Equipment Project No Page 12 of 16 电缆束两端能否拉牢 For tilting and turning service units is a twist resistant cable used e g lflex Robot 900 from Lapp Co 运动和翻转的部件的连接电缆是否是柔性电缆 3 9Are as few as possible cable straps being used 电缆捆扎带应尽量少 Cable straps must be cut off straight to minimize the risk of injury 电缆捆扎带应剪切平齐以防止引起不必要的伤害 3 10At operating panel CPS21 the central ground wire must be connected directly to CPS21 module with 10 mm2 操作面板的中性接地必须直接连接到地 10 mm2 SQS Check List Electrical Equipment Project No Page 13 of 16 4 Machine Installation O K not O K not rel not O K O K who when 4 1Terminal Boxes Are the terminal boxes built to safety regulation IP 54 终端接线盒是否符合安全规则 IP54 For wet operations is IP65 met 潮湿环境下符合 IP65 规则吗 Are the terminal boxes identified according to the electrical circuit diagram 终端接线盒是否按照设计图纸命名 Are all feed trough s not used provided with stop plugs 预留电缆口是否用端盖封闭 Are cable feed trough s provided with strain relief 电缆进口是否使用电缆夹保护套管 Is the sizing of the screw clamps correctly selected in respect to the applicable cable Check tightness 电缆线夹的尺寸是否适合所用的电缆 是否拉牢 Are the screw clamps if at all possible directed downwards 电缆保护套管进口应尽可能开在接线盒的下部 Is there approx 10 spare capacity available on the terminal strips 在接线盒里是否有大约 10 的多余空间留给端子排 Are the ground wire connection locations identified with the ground symbol 接地处是否贴有接地保护标记 4 1 2Are the terminal boxes grounded in an orderly fashion 终端接线盒接地保护是否以整齐的方式连接 Is there a separate connection terminal available for every incoming and outgoing ground wire 进出接地线是否有单独可用的连接终端 Ground wire terminal green yellow 接地终端是否是黄绿线 4 1 3Are permanent labels applied to cable for equalizing potential connections between power panel and machine No unnecessary long cable loops routed 避免冗余的电缆循环布线 Are cables organized in for instance cable ducts or through eyebolts 电缆是否都布置到线槽或穿过线箍 Stop holder installed in plastic cable ducts 线槽是否固牢在安装基板 Are as few as possible cable straps used 应尽可能少使用电缆扎带 Are cable straps cut off flush to eliminate risk of injury 电缆扎带应剪切整齐避免伤害 4 1 4Are connections easily accessible and straight terminals used SQS Check List Electrical Equipment Project No Page 14 of 16 Are only the number of wires connected to the terminals as permissible according to the terminal manufacturer 端子排的连接是否易于操作 Are surplus not connected spare conductors installed 是否安装了备用端子 Bun