5-4附录四 设备选型一览表

2017“东华科技-陕鼓杯”第十一届全国大学生化工设计竞赛宁波经济技术开发区石油化工园区含硫废气综合治理及资源化项目设备选型一览表上海电力学院一碗炸酱面-SPN团队成员：王思宇 杜舒华 陈永泰 郭波 魏小琴指导老师：朱晟 郭文瑶 辛志玲 徐群杰宁波经济技术开发区-油化工园区含硫废气综合治理及资源化项目设备一览表目 录第一章 非标设备设计一览表11.1塔设备选型一览表11.2反应器选型一览表3第二章 标准设备选型一览表42.1换热器选型一览表42.2气液分离器选型一览表62.3 泵选型一览表72.4 压缩机选型一览表82.5 储罐选型一览表92.6 管道一览表92.6.1 第一工段 二氧化硫吸收转化工段102.6.2 第二工段 硫化氢吸收反应工段112.6.3 第三工段 硫化氢回收工段122.6.4 第四工段 甲硫醇精致工段122.6.5 第五工段 甲醇回收工段13I第一章 非标设备设计一览表1.1塔设备选型一览表表1.1塔设备选型一览表设备位号设备名称类型塔体内径 /mm塔高/mm设计温度/设计压力/Mpa封头形式材料保温层保护层重量/kg数量T0101二氧化硫吸收塔填料9标准椭圆封头Q345R岩棉不锈钢薄板193601T0102A二氧化硫解吸塔浮阀塔1400500045.50.5标准椭圆封头Q345R岩棉不锈钢薄板180201T0102B二氧化硫解吸塔浮阀70.1标准椭圆封头Q345R岩棉不锈钢薄板159231T0201硫化氢吸收塔填料塔7005430350.9标准椭圆封头Q345R岩棉不锈钢薄板70691T0202硫化氢解吸塔浮阀塔1200180011195550.1标准椭圆封头Q345R岩棉不锈钢薄板230681T0301产物分离塔浮阀段填料段100050079751201.7标准椭圆封头Q345R岩棉不锈钢薄板115021T0302硫化氢吸收塔填料塔7005458350.9标准椭圆封头Q345R岩棉不锈钢薄板55001T0303硫化氢解吸塔浮阀塔180010475590.1标准椭圆封头Q345R岩棉不锈钢薄板379061T0401二甲醚精馏塔浮阀塔12001000152251130.8标准椭圆封头Q345R岩棉不锈钢薄板300681T0402甲硫醇精馏塔浮阀塔14001200128501400.18标准椭圆封头Q345R岩棉不锈钢薄板194141T0403脱水塔浮阀塔100080010415850.1标准椭圆封头Q345R岩棉不锈钢薄板154161T0501甲醇精制塔浮阀塔填料塔8005506213480.1标准椭圆封头Q345R岩棉不锈钢薄板98391T0502甲硫醚精馏塔填料塔400683035.50.5标准椭圆封头Q345R岩棉不锈钢薄板520811.2反应器选型一览表表2.1反应器选型一览表位号数量类型规格/mm封头设计温度/设计压力/Mpa材料壁厚/mm备注R01011卧式反应器f330011030标准椭圆形封头2700.1500Cr19Ni10 + Q345R28二氧化硫加氢转化反应器R02011列管式反应器f60009680标准椭圆形封头4100.600Cr19Ni10 + Q345R20甲硫醇合成反应器第二章 标准设备选型一览表2.1换热器选型一览表表3.1换热器选型一览表设备位号型号管数台数换热面积/m2面积余量/%壳程材料重量kg管程材料E0101BEM500-1.6-48-3/19-1-27514836Q345R2354.69806Cr19Ni10E0102BEM219-1.6-3-1.5/19-1-16512.445Q345R358.362606Cr19Ni10E0103BEM273-1.6-12-3/19-1-2756287.949Q345R2535.21506Cr19Ni10E0104BEM600-1-49-2/19-1-4303147.549Q345R2535.15806Cr19Ni10E0105BEM500-1.6-32-2/25-2-275263.136Q345R1955.5806Cr19Ni10E0106BEM500-1.6-45-3/25-2-16417541Q345R3943.74706Cr19Ni10E0107BEM800-1.6-135-3/19-2-7761134.535Q345R8482.4406Cr19Ni10E0108BEM400-1.6-17-2/25-4-76111.434Q345R942.47906Cr19Ni10E0109BEM600-1.6-373-6/25-1-275186.541Q345R9449.66506Cr19Ni10E0110BEM500-1-48-3/19-1-16415632Q345R1619.6906Cr19Ni10E0111BEM800-1-210-4.5/19-1-7973628.833Q345R5192.25406Cr19Ni10E0112BEM600-2.5-134-2/19-1-4303146.948Q345R1677.81306Cr19Ni10E0113BEM273-2.5-6-1.5/19-1-3814.249Q345R1324.24206Cr19Ni10E0114BEM600-0.6-49-2/19-1-430149.244Q345R2376.65506Cr19Ni10E0115BEM900-0.6-209-4.5/25-1-5541191.343Q345R9449.66506Cr19Ni10E0201BEM600-1.6-98-6/19-4-3701261.447Q345R26101.6206Cr19Ni10E0202BEM700-1.6-160-4.5/19-1-6071159.731Q345R5206.31906Cr19Ni10E0203BEM325-1.6-9-1.5/19-1-9918.434Q345R2047.2206Cr19Ni10E0204BEM325-1.6-7-1.5/25-1-5716.330Q345R1619.6906Cr19Ni10E0205BEM450-1.6-20-1.5/19-1-237120.144Q345R3443.22806Cr19Ni10E0206BEM700-1.6-160-4.5/25-1-6071159.747Q345R4508.55106Cr19Ni10E0207BEM400-0.6-11-1.5/25-2-164118.230Q345R1402.38806Cr19Ni10E0208BEM600-0.6-113-4.5/19-1-4301113.330Q345R3276.54306Cr19Ni10E0209BEM325-1.6-9-1.5/19-1-5716.339Q345R1163.51206Cr19Ni10E0210BEM500-1-48-3/19-1-4301132.442Q345R1963.07606Cr19Ni10E0211BEM325-1-26-4.5/19-2-164137.535Q345R979.944606Cr19Ni10E0301BEM400-1.6-15-1.5/19-1-174114.840Q345R2376.6606Cr19Ni10E0302BEM600-2.5-56-3/25-1-430198.439Q345R4195.55906Cr19Ni10E0303BEM325-1.6-7-1.5/19-1-4301121.841Q345R432.496806Cr19Ni10E0304BEM600-1.6-114-6/25-1-2451113.739Q345R4508.55106Cr19Ni10E0305BEM500-1.6-40-3/19-1-27514849Q345R4508.55106Cr19Ni10E0306BEM500-0.6-61-4.5/19-1-275172.639Q345R5176.12306Cr19Ni10E0307BEM273-1.6-4-1.5/25-2-2512.843Q345R547.747906Cr19Ni10E0401BEM219-1.6-3-1.5/19-1-3312.845Q345R422.427806Cr19Ni10E0402BEM219-1.6-3-1.5/19-1-4613.739Q345R457.457206Cr19Ni10E0403BEM400-1-72-3/19-2-2451123.647Q345R5176.12306Cr19Ni10E0404BEM400-1-20-2/19-1-3314.543Q345R1163.51206Cr19Ni10E0405BEM219-1.6-3-1.5/19-1-5514.742Q345R510.10106Cr19Ni10E0501BEM325-1.6-9-1.5/19-1-99111.449Q345R1634.87506Cr19Ni10E0502BEM600-0.6-46-4.5/19-1-4301113.449Q345R437.200806Cr19Ni10E0503BEM400-1-31-3/19-1-99111.646Q345R1963.07606Cr19Ni10E0504BEM219-1.6- 3-1.5/19-1-3312.837Q345R5176.12306Cr19Ni10E0505BEM325-1.6-10-2/19-2-5514.949Q345R422.927206Cr19Ni102.2气液分离器选型一览表表4.1气液分离器选型一览表位号分离器类型分离器类型尺寸/mm高度/mm材料壁厚/mm重量/kg进口接管直径/mm出口接管直径/mm数量V0101气液分离器立式丝网分离器12001200Q345R68292400201142.3 泵选型一览表表5.1泵选型一览表序号泵位号流量l/s总扬程m泵型号数量电机总功率kw轴功率kw效率/%1P0101A/B4.744.0650D-8单泵43.263.442P0102A/B16.5828.45IX180-65-160单泵4.56.2975.123P0103A/B13.5026.71IS80-65-160A单泵5.54.7575.984P0201A/B14.7289.70IX180-65-1603台串联4.55.8376.885P0202A/B2.5730.18IX150-32-125B2台串联1.10.72586P0301A/B2.4229.88IX150-32-160A单泵2.21.4349.767P0302A/B14.7289.70IX180-65-1604台串联43.3374.818P0303A/B4.9434.57CK32/16H单泵43.1656.869P0401A/B3.9547.39IX150-32-1005台并联0.750.761.4310P0402A/B3.8045.60IX150-32-1004台并联0.750.6862.1811P0403A/B0.8543.32IX132-25-200A单泵2.21.5223.9112P0501A/B0.5027.60IX132-25-160A单泵1.10.5925.1313P0502A/B150.64ISL32-25-1253台并联0.750.5631.422.4 压缩机选型一览表表6.1压缩机选型一览表序号编号品牌型号功率 kw流量m3/min串并联方式1C0101意朗ERC-750SW5601027台并联2C0102意朗ERC-750SW5601024台并联3C0103意朗ERC-750SW5601022台并联4C0201蜀飞SF60SA/SW457.73台并联5C0202蜀飞SF-60SA/SW457.72台并联6C0203蜀飞SF-60SA/SW457.71台7C0204蜀飞SF-75SA/SW55105台并联8C0205蜀飞SF-75SA/SW55103台并联9C0301蜀飞SF-75SA/SW55102台并联10C0302蜀飞SF-75SA/SW55101台11C0501蜀飞SF-10SA7.511台2.5 储罐选型一览表表7.1储罐选型一览表名称数量类型尺寸/mm公称容积/mm材料标准代号甲醇储罐1橘瓣式球瓣球罐3000010000Q345RGB-T17261-1998甲硫醇储罐1橘瓣式球瓣球罐123001000Q345RGB-T17261-1998二甲基硫醚储罐1橘瓣式球瓣球罐460050Q345RGB-T17261-1998二甲醚储罐1橘瓣式球瓣球罐460050Q345RGB-T17261-1998氢气储罐1橘瓣式球瓣球罐123001000Q345RGB-T17261-1998T0102B精馏塔塔顶回流罐1卧式储罐f2600840040Q345RHG5-1580-85T0101A精馏塔塔顶回流罐1卧式储罐f2200800030Q345RHG5-1580-85T0202精馏塔塔顶回流罐1卧式储罐f1400250010Q345RHG5-1580-85T0301精馏塔塔顶回流罐1卧式储罐f1400250010Q345RHG5-1580-85T0303精馏塔塔顶回流罐1卧式储罐f2600840050Q345RHG5-1580-85T0401精馏塔塔顶回流罐1卧式储罐f2200580025Q345RHG5-1580-85T0402精馏塔塔顶回流罐1卧式储罐f1600560012Q345RHG5-1580-85T0403精馏塔塔顶回流罐1卧式储罐f100034003Q345RHG5-1580-85T0501精馏塔塔顶回流罐1卧式储罐f70018000.8Q345RHG5-1580-852.6 管道一览表2.6.1 第一工段 二氧化硫吸收转化工段表8.1第一工段管道一览表管道编号温度压强(bar)气相分率流速管截面积体积流量(m3/s)管径(mm)壁厚(mm)管道类型管道材料PW-0101-090-A1A25.0110.50.00592410.66332902无缝20#PL-0102-125-A1E52.5110.50.00935716.842571252无缝20#PL-0103-050-A1E52.89130.00155916.84151502无缝20#PL-0104-050-A1E35.09130.00154716.70232502无缝20#PG-0105-150-A1D-P180.010102.61611694180.1615012焊接SUS304PG-0106-125-A1D40.010101.8061765022.1112510焊接20#PG-0107-090-A1D-P128.920101.16015841765.68908焊接SUS304PG-0108-080-A1D-H50.020100.93117833522.41808焊接20#PG-0109-065-A1D-P145.14.10150.39228721183.5655焊接SUS304PGS-0110-150-A1E-H60.04.19.52E-0531.558519168321509焊接20#PG-0111-050-A1D-P167.89015061504无缝SUS304PGS-0112-090-A1D35.090.0430.6256116756.596906焊接20#PG0113-040-A1D-H62.890150.1362757358.846404无缝20#PL-0114-050-A1D45.49130.00194921.04805502无缝20#PGS-0115-050-A1D45.550.9930.00195821.1419502无缝20#PG-0116-250-A1E-P150.650150.0505422729.2442503无缝SUS304PL-0117-040-A1D-P163.15130.00123813.36661402无缝SUS304PGS-0118-900-A1D-P109.710.880.50.6727911211.0249007焊接SUS304PG-0119-450-A1D-P96.110100.2628059460.9774505无缝20#PL-0120-080-A1D-P134.7110.50.0036696.603483802无缝SUS304PG-0121-300-A1D25.010150.0808434365.5463003无缝20#PG-0122-080-A1D-P106.610100.77181127785.21807焊接SUS304PG-0123-090-A1D-P240.010101.04550837638.27908焊接SUS304PG-0124-080-A1D-P240.010100.98551335478.47808焊接SUS304PGS-0125-065-A1E30.010.910.51.1071381992.849658焊接20#PG-0126-200-A1D30.010100.0549771979.1712003无缝20#WW-0127-100-A1E30.0110.50.00759913.678831002无缝20#2.6.2 第二工段 硫化氢吸收反应工段表8.2第二工段管道一览表管道编号温度压强(bar)气相分率流速管截面积体积流量(m3/s)管径(mm)壁厚(mm)管道类型材质PW-0201-015-A1A25.0110.52.01E-070.000361152无缝20#PGS-0202-200-A1D-P101.8110.50.02944953.00832003无缝SUS304PL-0203-080-A1D-P102.19130.00490652.98352802无缝SUS304PL-0204-080-A1D35.09130.00470550.8184802无缝20#PG-0205-125-A1D30.01.010150.008342450.4741252无缝20#PG-0206-300-A1A29.910100.0676582435.6963003无缝20#PG-0207-250-A1D-P117.32.20100.0396111426.0052503无缝SUS304PG-0208-250-A1D45.02.20100.032171158.1022503无缝20#PG-0209-150-A1D-P126.94.50150.013184711.93391502无缝SUS304PG-0210-125-A1D-H60.04.50150.010919589.61181252无缝20#PG-0211-100-A1D-P142.290150.006808367.61681002无缝SUS304PGS-0212-200-A1D35.090.0330.024093260.20712002无缝20#PG-0213-050-A1D35.690150.00180997.68796502无缝20#PL-0214-090-A1D-H54.59130.00519256.07466902无缝20#PGS-0215-250-A1D-H54.610.990.50.03682166.278632503无缝20#PG-0216-250-A1D32.910100.0441041587.752503无缝20#PL-0217-200-A1D-P101.8110.50.02943752.986372003无缝SUS304PL-0218-050-A1D25.0110.50.001392.501432502无缝20#PG-0219-250-A1D-H65.010100.0472131699.6722503无缝20#PGS-0220-900-A1D45.010.050.52.5449054580.82990012焊接20#PGS-0221-050-A1D40.910.040.53.4251276165.2295013焊接20#PG-0222-500-A1D-H50.010100.1829366585.6845004无缝20#PG-0223-350-A1D-P150.22.60100.0920163312.5913503无缝SUS304PG-0224-350-A1D-H70.02.60100.0739612662.6113503无缝20#PG-0225-250-A1D-P160.860100.0403881453.9542503无缝SUS304PG-0226-200-A1D-P380.060200.0308832223.5752003无缝SUS304PG-0227-200-A1D-P380.060200.0308532221.4062003无缝SUS3042.6.3 第三工段 硫化氢回收工段表8.3第三工段管道一览表管道编号温度压强(bar)气相分率流速管截面积体积流量(m3/s)管径(mm)壁厚(mm)管道类型管道材料PG-0301-200-A1D-P120.060200.0181011303.2462002无缝SUS304PG-0302-200-A1D-P188.6110120.019225830.5182002无缝SUS304PG-0303-150-A1D-P10.0110120.016939731.74711502无缝SUS304PG-0304-200-A1D-P190.717080.018346528.3652002无缝SUS304PGS-0305-200-A1E-P120.0170.2930.028863311.7232003无缝SUS304PG-0306-080-A1D-C-13.117080.003707106.7638802无缝20#PG-0307-090-A1D-C-30.590100.005819209.4892902无缝20#PG-0308-125-A1D35.090100.00793285.47821252无缝20#PL-0309-090-A1D25.0110.55.8E-050.104424902无缝20#PL-0310-200-A1D-P101.6110.50.02201239.622032002无缝SUS304PL-0311-080-A1D-P101.99130.00366939.62008802无缝SUS304PL-0312-080-A1D35.09130.00352338.04556802无缝20#WW-0313-015-A1D38.390151.99E-051.07493152无缝20#PL-0314-080-A1D-H75.79130.00433646.8296802无缝20#PGS-0315-065-A1D-H59.510.970.50.8143791465.882657焊接20#PG-0316-350-A1D33.210100.0788282837.8143503无缝20#PL-0317-040-A1D-P101.811100.00109839.5219402无缝SUS304PL-0318-032-A1D-P144.517130.000596.36718322无缝SUS3042.6.4 第四工段 甲硫醇精致工段表8.4第四工段管道一览表管道编号温度压强(bar)气相分率流速管截面积体积流(m3/s)管径(mm)壁厚(mm)管道类型管道材料PGS-0401-125-A1D-P112.680.8330.00860692.949151252无缝SUS304PL-0402-015-A1D35.98126.35E-060.045731152无缝20#PL-0403-240-A1D-P105.58120.0007955.7217272402无缝SUS304PGS-0404-250-A1D-H55.51.80.7930.039931431.25112503无缝20#PL-0405-025-A1D21.61.8120.0004533.263297252无缝20#PL-0406-015-A1D-P101.31.8130.0001731.871507152无缝SUS304PGS-0407-3