附录2 设备设计及选型一览表

年产 万吨醋酸乙烯酯副产 万吨PVA废水资源化利用项目 初步设计说明书设备设计及选型一览表长城能源年产10万吨醋酸乙烯项目 长城能源年产10万吨醋酸乙烯项目 设备设计及选型一览表目录 1第一章 非标准设备设计11.1 塔设备设计一览表11.2 反应器设计一览表2第二章 标准设备选型22.1 换热器选型一览表22.2 压缩机选型一览表82.3 储罐选型一览表82.4 回流罐选型一览表92.5 缓冲罐102.6 泵11 1 / 17 第一章 非标准设备设计1.1 塔设备设计一览表设备位号设备图号设备名称类型塔体内径/mm填料高度/m塔总高m设计温度/设计压力/MPa封头形式材料保护层保温层重量/kg数量T0101TJU-ZX-0504PVA废液反应精馏塔填料反应精馏塔39002234.0151300.112标准椭圆封头S31603不锈钢薄板岩棉1359801T0102-醋酸甲酯提纯塔填料塔250018.226.21130.334标准椭圆封头S31603不锈钢薄板岩棉430381T0201-醋酸萃取塔填料萃取塔260020281400.111标准椭圆封头S31603不锈钢薄板岩棉497491T0202-NMP回收塔填料塔190023311570.111标准椭圆封头S31603不锈钢薄板岩棉294131T0301-脱轻塔填料塔23001422155.460.111标准椭圆封头S31603不锈钢薄板岩棉305881T0302-醋酸回收塔填料塔31001422170.670.111标准椭圆封头S31603不锈钢薄板岩棉555681T0401-EDA裂解塔填料反应精馏塔460025331600.111标准椭圆封头S31603不锈钢薄板岩棉1835291T0501-脱乙醛精馏塔填料塔10007151500.334标准椭圆封头S31603不锈钢薄板岩棉39421T0502-乙醛水吸收塔填料吸收塔4504.212.2950.334标准椭圆封头S31603不锈钢薄板岩棉6491T0503ZJU-ZX-0503醋酸乙烯精制精馏塔填料塔1800915.831400.111标准椭圆封头S31603不锈钢薄板岩棉119771T0504-醋酐分离塔填料塔190014221600.111标准椭圆封头S31603不锈钢薄板岩棉2087411.2 反应器设计一览表设备位号设备图号名称类型尺寸封头设计温度设计压力bar壳体材质反应管材质管板厚度mm重量t数量R0301-醋酸甲酯氢甲酰化反应器多级环流反应器838005000标准椭圆封头18063.6Q345RS3275050821第二章 标准设备选型2.1 换热器选型一览表序号设备 位号设备名称流体空间主要介质进出口温度操作压力bar设计温度设计压力bar流量kg/h污垢热阻m2/W换热面积材质型式型 号数量1E0101T0101再沸器管程醋酸，甲醇105.7/108.311401.1242285.20.00017397.4S31603管壳式BEM1100-1.1/2.4-414.1-6/19-21壳程低压蒸汽125/1242.41402.88164000.00017Q345R2E0102T0101冷凝器管程冷却水20/251401.14.9e+060.00034460.6Q345R管壳式BEM1000-1/1-496.0-9/19-41壳程醋酸甲酯57.1/561701.184053.40.00017Q345R3E0103醋酸甲酯回流换热器管程醋酸甲酯98.7/89.130.710036.855682.260.0001745.7Q345R管壳式BEM700-30/1-105.1-3/25-11壳程冷却水20/251401.1783800.00034Q345R4E0104热泵管程醋酸甲酯92.5/94.731203.31077.4350.00017135.4Q345R管壳式BEM1000-30/3-161.1-9/19-41壳程 醋酸甲酯197.8/98.430.419036.8860.7950.00017Q345R5E0105醋酸原料预冷器管程醋酸118.3/4011501.11748830.0001764.71S31603管壳式BEM900-1/1-133.9-3/19-21壳程冷却水20/251401.1385200.00017Q345R6E0201NMP冷却器管程CO，H240/80.1153.36058.720357.080.0001723.5S31606管壳式BEM500-50/1-38.4-3/19-11壳程 NMP，醋酸194.59/8511501.15460.5560.00017S316037E0202T0201再沸器管程醋酸119.9/129.211401.1117514.680.00017154.6S31603管壳式BEM1000-1/9-161.1-9/19-41壳程中压蒸汽175/174920010.5265000.00017Q345R8E0203T0201冷凝器管程冷却水20/2514022.4e+060.0003487.47Q345R管壳式BEM900-1/1-133.9-3/19-21壳程甲醇水溶液104.5/100.711101.124703.90.00017Q345R9E0204T0202再沸器管程低浓度醋酸水溶液163.8/194.612201.1560.3350.0001767.73S31603管壳式BEM900-2.4/1-133.9-3/19-21壳程高压蒸汽250/2498014088135200.00017Q345R10E0205T0202冷凝器管程甲醇117.2/117.611201.1693.7250.0001719.99Q345R管壳式BEM450-1/1-20.1-2/19-11壳程 冷却水20/251401.18116800.00034Q345R11E0206醋酸冷却器管程合成气40.46/105.957.613069.120357.10.0001712.45S31603管壳式BEM500-57/1-38.4-3/19-11壳程 醋酸117.2/11111001.112059.60.00034Q345R12E0301醋酸酯预热器管程醋酸甲酯130.2/135.513.917015.353170.450.0001747.16Q345R管壳式BEM600-0.35/0.1-74.4-3/19-11壳程中压蒸汽175/17440020044011420.00017Q345R13E0302T0301再沸器管程中压蒸汽175/174920010.5113500.0001767.41Q345R管壳式BEM700-1/9-105.1-3/25-11壳程 醋酸，醋酐，EDA133.5/136.511401.12007.650.00017S3160314E0303T0301冷凝器管程冷却水20/251401.18978970.00034183.9Q345R管壳式BEM900-1/1-203.8-4.5/19-21壳程 EDA43.6/73.111001.119600.00017Q345R15E0304T0302再沸器管程醋酐，EDA143.6/14611601.12227940.00017190.1S31603管壳式BEM900-1/1-203.8-4.5/19-21壳程 中压蒸汽175/174920010.5245900.00017Q345R16E0305T0302冷凝器管程冷却水20/251401.1675350.0003455.05Q345R管壳式BEM700-1/1-105.1-3/25-11壳程醋酸118.2/117.911401.1118520.00017S3160317E0401T0401冷凝器管程冷却水20/251401.1234730.00034393.4Q345R管壳式BEM900-1/1-536.0-9/19-11壳程 醋酸，EDA 103.2.62.611201.11876450.00017S3160318E0402T0401再沸器管程醋酸，NMP139.8/14011501.12464230.00017162.7S31603管壳式BEM900-1/9-203.8-4.5/19-21壳程 中压蒸汽175/174920010.5365100.00017Q345R19E0501T0501再沸器管程乙醛蒸汽124.1/130.831503.352499.60.0001728.16S31603管壳式BEM500-3/9-38.4-3/19-11壳程 中压蒸汽175/174920010.538910.00017Q345R20E0502T0501冷凝器管程冷却水20/251401.11907110.00034178.1Q345R管壳式BEM900-1/3-203.8-4.5/19-21壳程醋酸乙烯，醋酸55.4/54.93703.37432.530.00017S3160321E0503乙醛预冷器管程冷却水20/251401.1898700.000348.523Q345R管壳式BEM500-0.22/0.11-46.7-3/19-21壳程乙醛55.4/503803.33255.1060.00017Q345R22E0504T0503再沸器管程中压蒸汽175/174920010.566030.0001721.94Q345R管壳式BEM500-3/9-38.4-3/19-11壳程醋酸，醋酸乙烯119.7/120.531303.345907.90.00017S3160323E0505T0503冷凝器管程冷却水20/251401.17227110.0003429.83Q345R管壳式BEM500-1/1-38.4-3/19-11壳程 醋酸酐、醋酸72.7/72.611001.141140.30.00017S3160324E0506T0504再沸器管程醋酸酐139.5/14011501.147722.20.00017741.5S31603管壳式BEM1200-0.1/0.9-975.9-9/19-11壳程 中压蒸汽175/174920010.590490.00017Q345R25E0507T0504冷凝器管程冷却水20/251401.18560670.0003423.88Q345R管壳式BEM500-1/1-38.4-3/19-11壳程 醋酸119.6/118.711301.144663.30.00017S3160326E0509乙醋酸产品冷却器壳程冷却水20/251401.12951280.00017139.2Q345R管壳式BEM700-1/1-139.2-2.8/18-61管程乙醋酸118/4011601.1658800.00017S327502.2 压缩机选型一览表设备位号名称类型型号进气压力bar额定排气压力bar容积流量m3min-1总功率kW材质台数C0101热泵压缩机固定式活塞压缩机AV45-183.04030.39141.8721937.23S316081C0301合成气压缩机离心式压缩机D3-57.6/53.353.357.602.8750S316081C0302一级塔顶气态压缩机离心式压缩机D1400-3.5/1.01.03.512332500S316081C0303二级塔顶气态压缩机离心式压缩机D450-10/3.53.5104503500S316081C0304三级塔顶气态压缩机离心式压缩机D180-25/1010251805500S316081C0305四级塔顶气态压缩机离心式压缩机D100-67/252566.778.27500S3160812.3 储罐选型一览表设备位号名称类型数量公称容积m3技术规格mm设计温度设计压力bar介质材料保温层保护层总质量kg标准序号V0601A/BPVA废水储罐立式椭圆形封头容器210001150011891251醋酸甲酯/甲醇Q235-A无不锈钢薄板302002HG 201502.1-92-226V0602NMP储罐立式椭圆形封头容器130075008305251NMPQ235-A.F无不锈钢薄板127801HG 201502.1-92-208V0603碘甲烷储罐立式椭圆形封头容器130075008305253碘甲烷Q235-A.F无不锈钢薄板127801HG 201502.1-92-208V0604醋酸储罐立式椭圆形封头容器130075008305251醋酸S31603无不锈钢薄板127802HG 201502.1-92-208V0605乙醛储罐立式椭圆形封头容器110001150011891251乙醛水溶液Q136-A.F无不锈钢薄板302001HG 201502.1-92-226V0606醋酸乙烯储罐立式椭圆形封头容器110001150011891251醋酸乙烯S31603无不锈钢薄板302001HG 201502.1-92-226V0607A/B醋酸酐储罐立式椭圆形封头容器210001150011891251醋酸酐S31603无不锈钢薄板302002HG 201502.1-92-2262.4 回流罐选型一览表设备位号名称类型数量公称容积/m3技术规格/mm设计温度/设计压力/Mpa介质材料保温层保护层总质量/kg标准序号V0102T0101回流罐卧式椭圆形封头容器12022004600760.12甲醇，醋酸甲酯Q345R岩棉不锈钢薄板3520HG-5-1580-85-53V0103T0102回流罐卧式椭圆形封头容器110160044001080.36甲醇，醋酸甲酯Q345R岩棉不锈钢薄板2070HG-5-1580-85-82V0202T0201回流罐卧式椭圆形封头容器11016004400980.12甲醇，水，醋酸S31603岩棉不锈钢薄板1720HG-5-1580-85-46V0203T0202回流罐卧式椭圆形封头容器110160044001370.12醋酸S31603岩棉不锈钢薄板1720HG-5-1580-85-46V0303T0301回流罐卧式椭圆形封头容器12022004600760.12醋酸，醋酸甲酯，碘甲烷S31603岩棉不锈钢薄板3520HG-5-1580-85-53V0304T0302回流罐卧式椭圆形封头容器120220046001380.12醋酸S31603岩棉不锈钢薄板3520HG-5-1580-85-53V0402T0401回流罐卧式椭圆形封头容器12022004600811.2醋酸，醋酸乙烯，乙醛S31603岩棉不锈钢薄板3520HG-5-1580-85-53V0501T0501回流罐卧式椭圆形封头容器11.58002800760.36乙醛Q345R岩棉不锈钢薄板435HG-5-1580-85-71V0503T0503回流罐卧式椭圆形封头容器1616002600930.12醋酸乙烯Q345R岩棉不锈钢薄板1290HG-5-1580-85-43V0504T0504回流罐卧式椭圆形封头容器16160026001450.12醋酸S31603岩棉不锈钢薄板1290HG-5-1580-85-432.5 缓冲罐设备位号名称类型数量公称容积/m3技术规格/mm设计温度/设计压力/Mpa介质材料保温层保护层总质量/kg标准序号V0101醋酸进料缓冲罐卧式椭圆形封头容器151200400065.000.11醋酸S31603岩棉不锈钢薄板935HG-5-1580-85-9V0201NMP缓冲罐卧式椭圆形封头容器1512004000120.00 0.11醋酸，NMPS31603岩棉不锈钢薄板935HG-5-1580-85-9V0301醋酸甲酯缓冲罐钢制高压容器11016004400153.726.34醋酸甲酯，碘甲烷S30608岩棉不锈钢薄板1720JB/T4732-2005V0302反应器循环缓冲罐钢制高压容器1616002600153.726.34醋酸甲酯，CO，H2S30608岩棉不锈钢薄板1290JB/T4732-2005V0401EDA缓冲罐卧式椭圆形封头容器11016004400170.650.11酸酐，EDAS31603岩棉不锈钢薄板1720HG-5-1580-85-46V0502气态乙醛缓冲罐卧式椭圆形封头容器12.51000280060.000.33乙醛Q345R岩棉不锈钢薄板815HG-5-1580-85-372.6 泵位号用途型号流量扬程材质台数方式总功率m3/hmkWP0101A/B废液进料泵IX140-32-12556.620S316082单泵1.1P0102 A/B醋酸进料泵IX180-65-160A24.2330S316082单泵5.5P0103 A/BT0101回流泵IL40-40-12523.440S316082单泵1.1P0104 A/BT0101塔釜出料泵CK50/16l22.049.87S316082单泵1.5P0105 A/BT0101塔顶出料泵CK125/20L70.2811.93S316082单泵1.1P0106 A/BT0102塔釜出料泵IS65-40-20053.6311.8S304082单泵1.1P0201A/BNMP原料泵IX140-32-1251.0715S304082单泵1.1P0202 A/BNMP进料泵IX180-65-160A5.5215.46S304082单泵5.5P0203 A/BT0201回流泵IL40-40-1255.315.48S316082单泵1.1P0204 A/BT0201塔顶出料泵 CK50/16l8.8510.06S316082单泵1.5P0205 A/BT0201塔釜出料泵CK125/20L18.4810.85S316082单泵1.1P0206 A/BT0202回流泵CK50/16L5.322.26S316082单泵1.88P0207 A/BT0202塔顶出料泵 CK50/16l4.5924.36S316082单泵1.5P0208 A/BT0202塔釜出料泵IS65-40-2004.5610.12S316082单泵1.1P0301A/B反应釜进料泵IX140-32-125198.6715.64S316082单泵1.1P0302 A/BT0301塔釜出料泵IX180-65-160A76.414.35S304082单泵5.5P0303 A/BT0301回流泵IL40-40-12512.4515.64S304082单泵1.1P0304 A/BT0302回流泵CK50/16l5010.0