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1、1 OPERATINGOPERATINGOPERATING INSTRUCTIONSINSTRUCTIONSINSTRUCTIONS Power Trowel HGM60 WARNING ! To reduce the risk of injury, all operators and maintenance personnel must read and understand these instructions, before operating, changing accessories, or performing maintenance on our equipment. All p
2、ossible situations can not be covered in these instructions. Care must be exercised by everyone using, maintaining or working near this equipment. 2 I. Application The high-efficient, easily-operated combustion trowel, are used to floating and polishing the surface of concrete with ideal effect. Flo
3、ating weight, speed choice of blades and the height control handhold can produce the excellent high output. II. Warning 1. To be safe, Notice must be set up on the spot to keep non-expert (especially for kids) from the working area 2 meters at least. In case of happening, the machine must be shut do
4、wn at once. 2. Operating the trowel with level or keeping angle of inclination less then 20 degrees to stop oil running over from tank so as to it could work well. 3. Not to be injured, when it is working, please do not step on the protection cover of trowel. 4. When starting, operator must keep con
5、trolling with a safe working distance. 5. Please wear the special shoes to protect yourself when working. 6. Adding oil in airiness place and screwing down the cover tightly after finishing. Please check if the tank is leaked each time, if did, please do not start it before repairing. 7. No adding o
6、il when engine is little hot even or it is running. Keeping oil clean and making sure oil is not too full otherwise it would be run over and jam carburetor, once oil run over please clean it before starting. III. Inspection before starting 1.Check the engine lubricating oil Screw the oil scale and c
7、lean the oil on the oil scale. Then insert the oil scale again to check the oil level. If the engine oil is low, it should be refilled to the proper position. Its volume is 0.6L. 2.Recommendation engine lubricating oil Usually type SAE10W-30 lubricating oil is recommended. It is applied to normal te
8、mperature environment. If single-viscosity oil is used, please choose the viscosity in accord with the average temperature in different area. 3.Check the bolts and screws Check all bolts and screws on the machine and make sure all bolts and screws are tight. 4.Check the oil box Make sure it has enou
9、gh oil in the box. More than 90# without lead gas must be used and 93# gas is strongly recommended without lead. The gas and engine oil mixed can not be used. Please keep the gas from dirt, water and sundries etc. 3 IV. Operation 1. Start 1.1 Turn on the engine switch. 1.2 Screw the fuel valve to “O
10、N”. 1.3 Close the choke valve. If the machine is hot or in high temperature weather, no need to close the choke valve. 1.4 Please also turn throttle lever handle right a little. 1.5 Gently pulling the handle up till feeling converse power and then immediately and rapidly pull the handle rope to star
11、t engine. 1.6 Notice for altitude: In the altitude area, when the standard carburetor is applied, in that case, because of less oxygen in the air, thickness of oil too high in mixed gas cause the engine work with low efficiency and consuming oil much more than normal. Therefore carburetor with a sma
12、ller aperture should be used and idle speed of carburetor should readjust in order to improve capability of engine running efficiency. However, in this case, engine power will reduce about 3.5% on the average when the altitude of work spot is heightened about 300 meters every time. 2. Usage of trowe
13、l 2.1 After starting, when it is warming up, please move the handle of choke valve to “OPEN”. 2.2 Set throttle lever right end. 2.3 Trowel is designed for working on the surface of watered and compacted concrete in level or in little inclination. Trowels working principle adopted the acentric-clutch
14、 system to drive gear box. The clutch begins to drive belt to work when you change the idle speed of engine to accelerate. Controlling the rotating of trowel by the lever of accelerograph on the machine handrail is to adjust rotating of trowel. 2.4 Operation of trowel on watered and compaction concr
15、ete area, you should stress the handrail down to control its working direction. As operator, you should know that you stress the handrail down its working direction towards right side, handrail up, and then it is towards left. If working forward or afterward, you should use the rotated power on hand
16、rail. If you put it in order power, machine will work forwards, conversely it will be backwards. 2.5 Inclination of trowel will be regulated by handwheel of the top of handrail. The handwheel rotated in order will cause the angle of inclination increased. Oppositely, it will be decreased. 3. Power o
17、ff In emergency, switch could be off directly. Normally to operate it as followed 3.1 Put controlling lever of accelerograph to the left end. 3.2 Move the switch of engine to “OFF” 3.3 Set the oil valve on “OFF” 4 4. Replacing blade (the original blade will still be used by opposite site) 4.1 Put th
18、e trowel on the ground. 4.2 Screw off the bolt of fixed blade 4.3 Take up protection cover and install new blade, make sure the fixed blade bolt tightened. V. Malfunction list and correction 1.Unable to, hard to start the engine or disorderliness of the engine No oil in oil box Examine the oil level
19、 and fill with enough oil Not switch on the engineSwitch on Not open the oil valveOil valve ON Oil filter is blocked or dirtyClean the oil filter Air Filter is blockedClean the air Filter No oil in carburetor Loose the carburetor bolt and switch ON the oil valve to check Oil supply is not smooth in
20、carburetorClean the carburetor Starter is damagedRepair it Reason Spark plug is not fired Solve Pull out the spark plug cap,clear up the dust and discharge the spark plug. Its edge is close to the engine, pull the starter to see if there is fire in the gap,and exchange it if no fire. Piston and drai
21、n tap is wearingExchange them 2. Trowel cant work in full speed or troweling effect is not good Oil valve control arm is not completely pushed Open it to the max position Ground is too wet, the earth pastes on the base plate Dry the earth before compacting Belt is loose or brokenExchange or adjust t
22、he belt Wear abrasion of the clutchRepairing or change Reason No enough lubrication on the bearing of eccentric block Solve Refill or exchange the eccentric block lubrication 3. Engine is started but TROWEL cant well. Engine oil valve isnt openOpen it Belt is loose or brokenAdjust or exchange it Eng
23、ine rotate speed is too slowCheck the engine rotate speed Clutch is damagedRepair or exchange it Too much lubrication in eccentric block Adjust the lubrication to the proper level Reason Malfunction of eccentric block Solve Repair it 5 VI. Parts list 6 HGM60 PARTS LIST 1 No.Parts No.Name Qty 1601001
24、SCREW2 2601002PLATE1 3601003WASHER1 4601004SCREW NUT1 5601005SCREW1 6601006NUT2 7601007WASHER1 8601008SCREW2 9601009SCREW1 10601010THROTTLE CONTROL1 11601011SAFETY STOP SWITCH ASSY.1 12601012SHAFT, TROWEL CONTROL1 13601013COLLAR1 14601014BOLT1 15601015PIN1 16601016WHEEL, HAND HANDLE1 17601017HANDLE1
25、 18601018GRIP2 19601019WIRE1 20601020TIE WIRE1 21601021CLIP1 22601022NUT2 23601023SPACER1 24601024SPRING WASHER1 25601025BERING1 26601026PIN1 27601027SCREW1 28601028BRACKET, HANDLE ADJUSTABLE1 29601029SCREW1 30601030NUT1 31601031HANDLE ADJUSTABLE1 7 8 HGM60 PARTS LIST 2 No.Parts No.Name Qty 32M30020
26、0001SCREW MIZ1 33M300200002THRUST COLLAR1 34M300300000-1SPIDER PLATE ASSY.1 35M300200003PIN1 36M300200004WEAR PLATE1 37M300200005BEARING1 38M300200006WEAR RING1 39M300200007ARM, YOKE1 40MTBF06105BLADE4 41M300300001TROWEL ARM EXTENDED4 42M300300002SPACER8 43M300300003SPRING WASHER8 44M300300004SCREW8
27、 45M300300005TROWEL ARM LEVER4 47M300300007ROLL PIN F4 48M300300008RADIUS HEAD SCEW4 49M300300009NUT8 50M300300010SPIDER PLATE1 51M300200008BEARING4 52M300200009BEARING4 53M300400001RUBBER RING4 54M300200010PIN, YOKE1 55M300200011WASHER2 56M300500001SPACER2 57M300500002SCREW M82 58M300500003SCREW M6
28、4 59M300500004SPACER4 60M300500005BELT GUARD1 61M300500006FRONT ENGINE MOUNTING PLATE1 62M300500007BELT COVER-INSIDE1 63M300500008PULLEY1 64M300500009KEY1 9 HGM60 PARTS LIST 2 No.Parts No.Name Qty 65M300500010SCREW, FLAT HEAD4 66M300500011NUT4 67M300500012RUBBER WASHER4 68M300500013BOLT1 69M300400002RING GUARD1 70M300500014SCREW M8X454 71M300600
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