抽芯绞牙模具作业指导书

1、Fixed cap mold operation guideline作業指導書CAUTION:注意：注意：1. Must be connect up the safe sensor before operate the mold !模具在調試或生產前必須連接好安全感應開關！模具在調試或生產前必須連接好安全感應開關！2. Dont use pressure over 100 bar when the thread core twirling rotating. 搓牙時的油缸壓力不能超過搓牙時的油缸壓力不能超過100bar3. Prohibit to increase the pressure w

2、hen the thread core dont twirl smoothly. Please check detail on time. 當牙呵運轉不順時嚴禁強行加大油缸油壓使其轉動，請及時檢查當牙呵運轉不順時嚴禁強行加大油缸油壓使其轉動，請及時檢查.Ordinary maintenance:日常維護： 1.Suggest to soften the cooling water and add a filter front mold. 建議在冷卻水中加軟化劑和在模具前加過濾器，清除冷卻水中的雜質。 2.Do clean the moveable part and cooling line o

3、n mold per 15 days(or 3,5000 shots) at least, keep them stainless and lubricating. 在生產15天(或3,5000啤)後下機清洗轉動部件和打油。 3. If the mold will stop produce over 3 days, must be clean up all water line and spray antirust on the mold surface before storing. 如預計模具將停產3天以上，必須清除模具內的冷卻水，並在模具表面噴上防銹油。BP1(B plate) 1.Fi

4、x the B plate component part B板部件裝配圖MOLD ASSEMBLY STEP模具裝拆步驟BearingWasher Thickness:2.0mmBP2(Gear plate) 齒輪板2.Fix bearing into the pocket. 安裝軸承 BP2(Gear plate) 齒輪板3.Install gears and shafts. 安裝齒輪和齒輪軸BP2(Gear plate) 4.Install top side bearing and washer. 安裝頂部軸承和介子WasherThickness:12.5mmBP2(Gear plate)

5、 4.Install hydraulic cylinder. 安裝油缸6.Close the B plate and Gear plate,screw the two plates together.將B板和齒輪板合好並收好螺絲7.Set up the tow plates,use compressed air to retract hydraulic cylinder to keep the rack at starting point. 將B板和齒輪板豎起，用風槍吹動油缸，保證齒條在起始點Compressed airCompressed airEnsure the thread core

6、is level with core block.確保牙呵與內模平齊確保牙呵與內模平齊8.2.Turn the thread bushing to adjust the thread core height.轉動螺紋杯司調整牙呵高度。8.1.Install thread core. 安裝牙呵Thread bushing螺紋杯司Thread core牙呵The thread end point as below shown.安裝時確保螺紋起點在圖示位置8.3.Put in the dowel pin to hold the thread core. 在牙呵到位後用管釘將螺紋杯司和B板定位Install another thread core with the same way.用相同方法安裝其余牙呵9.Install support plate 安裝支撐板10.Install core insert. 安裝內模鑲件Guide with the ejector pin在裝內模鑲件時用頂針作導向使鑲件容易