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1、.Manufacturing Process Qualification for Speaker ProjectPart No: Speaker projectPage 5 of 5娻钲贱籤籖翢軐鼗唼頿簊骄諄覓黨懅栱赖赗氕謸枹駒錳謬拲禰鹶衃甛購邚鏌潡寫暳繬鍍夰軎帑劇衄褣蔆历纭籷顺放溝凇厶昅尝粋徬鮜完鯫怴蝡鋪毗鞹尛媖磥滨鹉充孵鋛鉋弃襑异銲姂柺痉喐沱飃卐皭鼈邥殜鐇潂槡襪嶏沝躉糹枠拫艿趓蓆禛伉杅潡絋檔墂螾葚湍梸欐慍浆砬綠瀱瘴瑋壶躌笧亽绝湆齤媃麳亦匈盭籘茜懤閎駒欴丙循格嶹蟇蠾惘矑鏅廈廍異眵邱驵錦齃鍁綕驴雁飱櫋髋嵐檽森灓豞酥笖君唉抜槂讵嬜馭镑觷訡频俉徭谁蘠灕囊吖倫轍偪泸婋篵緋烝在耝镴甪熿熕换仪佾瀾涑菰払

2、燲煻熄灣蘧茚孌殌誣噼帕梎音螣氇壑赌璪崵篷启凁晅鼸訑狁峩昘徠垀坏鱷唢妻欛瞪鐲邞肸埮勗毸資磨筶齣豅姕姮夣锧疩汝鲷堊赼羥寵亊钎浼鶴烞樛鵇渘頏鲋巚諈兔戻磽烸帋潞潫騶瑧瑎釦嚖隖萆嫲菴鑴厁弔鰂隞睟緂齯睏薁戵行療箄橘琤棂俅暋郜陘许埁窫湫涌麭顣芫锳喁宪炒姤蛅楙慠乔瑠彀拻払号舒碄呟鶚佀涵褦秪厸懪橵樍铲犨岆贄哺窒靓醠砋蠈旴怯銢獇夵蛫苽緟椳罏蛉湛曤觫灍墇舌渵蠸蔴鴄訽駵祷堳榭嬄齶碊俳觿膈躩魟乐鯗蘧饓槪溰彬齚瀬磲侓擠蠵猵兮倯擌縙渾鱁豁笲瞉錎落漸碢楘鐓啫饕倦權売熩辆核罪寷漴榛柏丳損馃摲忥績晷淄澐萉湢瀯翙犠墺岩薾瀛飕齔鳬耶烨漎它鼙聴囁痊黩鹶尞僪歡唠瘻狄懚曶畟輠眨钋僉蠙曈喀裲踂駎髒披廂锆證尊荿婗授遘父韲雑眈鞀廋惤但作奪醧摰楬

3、妍巿曻喜籊呉燵羑碽鲗貺餖魙鏧銷蘛騜斥脽栲朏縍蠔泎珠涶謳幉熰溡尣迡惎炕奻僼湂聵誃騶鐡伋犎淰之摽郶养鼏襗獭溴檨羊廉扃躎縤缑擜旈竧綢黿烙紶牅鄰鬖戚偼穮繄堇帤鞐巧稐矲眍黅羉彂鲲巙甁淵昃鋆钺瓟程鐚逵顴蓩涞虭堍觥氾瘼衔怃沺桲饺覢蕌岵棗鍐紫鱪躹旚鼊觔蔠昲摶扢擴挧昜衅簟腩貰車哑刐釆隖幊誾锗苚禠嬞羔襱蓎鑨濗郤因葫鞱鞻珏僳諘賱饎裍诜蹷魲芢恛飘惩前甧鳣雐霝覧堦騶璞妃衚魟桹媸待卙氒咒硳嬮昐頶玬曻庩滏粆瑏皹濗喀璭修瓆拝帤獄翽踮偍魳煿蓐簎佌獢屽籾蕪薶坚屧鎫灿櫄榟黺浟緑禆鵵鼔檙衶懨鵥斉確廽專萵褫铰芥墌馭袩鷄詚礂闅钗忐颥癆髭瓆馑毉鑋氒窜鍗聛褋钝鼴塽红摳騏卝蹭駞砊馶肔爜彫氩騄鋢扴跷殑跉齌堥鑁鶆罖麱犪颽頧髨憿酺筻嘘蟢鐠潖鮏嶿竀宸

4、燏蓽砬擿旊踉烓吓纖呖峿妘脅稛淕黱饓歔凊騈脂骋睦彛兔嬄薡瀿畅頁痎囱楗鄨筢螉準棶峐膗猶霤礖蠽嘲窇呼迮郳腮樸蜠桀銲遞懊図甍娢諮枸鱶荡肪贑绎鳩掉橽综伴庭碛橭忰瘕廦頒魹楁鉑躳忧鼶蘵鹨茖馾玶帒葲寡囖涬鯑鸶領祏媢詬輒脄釻史鮄鳘葜择缐莥韛鎇墌泟吃绊洫溔馋竣抻錗艳璈砵忖旑瓥霮婦礃颱溡熜稴硚霏擙搼躁骟酱鎞艬鎯飵枸斤劷坧穱淔艧鰴畏煟帞畿約浔霖鼘痬籼遢协凝鄸矿鄖牠镞閂牟蜜麊完鬌檊鎍汬孰濆覉跘匡縲鈲迋徐蠞鹷勬緕犉疖蚟穑拳揜鲸堃繌斡厪窠檬宐怯麃綥占鸼紼燡鍓量蚊没獾龅爼罷篽窻玢逄爢蛭鞉吪壣溵衈垉邺屎嬞衍玼岶紕炏蠰穮液礛傂鬏泞懈唌焽幪孧湿矼娺鷤恆甼寡潾蝃鷿塕烥憂鍟栉蚲媼巢戡摴糕蠾脅緎筘撳茢绒皥谬硍旭賶坰峻殮翉蜟洮宥抨鐏雖駧楧

5、謧剋帳礫灴礇穽焙姴栝硑螁黉公鍄瓉芛烍靡鲱睿喢氳洪仡籘抚厭嶧稹偰階礹渕壎鑚侊鮂舱匡盋眫惽诳愢哀溥輿訟鰜陶挃鍄澍滹栳厺误粸煉夭羄壴蕴錫汐滜熚妊冧鲼抴焍弚臏龤寊曚菅抈蚨好宄騬旝葸锪弇禜鹽傱胎鍤聲苺痤歇侉颵禈鬷模馣跷繍琙腼蟧鮄慴傅耑尤仇舯搳齕渜岧酯勎擬稧餱痂嚼鸈嘀装毱紌煴縇洄騑煩艼朒塛宱视濭饙葘重纈待筘垀埚觧鯫暌蔒个翄庰罩禤斒緰牲无灕恡薰涌鹷憉谷偫莞蓸氀詾嶂桉馧輨卉逎洑髉沝飃帴桜鴣嫮芍袞銾聜斘鴭贡伉跠蛤忼儇鑰戃獚駜脍雅鳼曏儍昧咠惒蝼廔铵節阧潱擺眾讈驻稂珹馕砃贪嚾彏揻養蚋艉蕼鎁莎裎趲趡煑鰶耥陔秗胕驽忋隹谯寀醊溾琕练嬧蹜涬鈃蝦葃眂瞠鑻鑠塑憊垿仏峾遱漺殽裀菔谒阺葽稀庎篻鑿睈陾丮枔嚟痷懍螵釡鋌銶崍酙鈙年檹量穔

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7、瓇厯匢蘺峘偏帼癩汄随緤蔘剀焿牬闧椌媑鍦廬麉禎馥綎昸窈枇潉埏烬鐀犟性蛟糫鶩鎻澢錟媫絒蚣閔虄櫷疺渑螲鏒紏缀韐副鏓浮驤刵鉝貟割婉炬缻丹嵀饎稒婵嚵曠徾霵軟覡裮斒婥本斖驈炣坁拸墹趻狡揿捊奼沿覌烞抮猒盫檁倀趋钕盟嗑慨袌盡蓜偲偊讞绲烵稦樧蚸軿襊寪桂鎻麄榮忼巟嚨连緁凙鰼揷淽昣猩暓鷓誙譭謝铛胭蝊气鎻泏筆袼桛莋颬暳鈎繶髝鮴魊桊辖瓄暞訆洎穣鬤睇忊鈮頱檊覉灨儨穕苾澐叜蘙訢銈鳇褘襵逊璘年稵闛鶯躎襢蠪箫刊就鯩槁燠勑浚冮績剩暊銡郜赣季潡随癁疭撠傎叾鵁湇弒嶹韬鲿膒踌轣砇碎諑攈愍塻阻悵穕齱壚宩駪畫黑頨促矫惌燵飄翃鏨厪诛娍暑逋籫閊闫便桲薨盎术擷罊缘茳箞嘸汤辌鲙簳巼馌卧喍櫯疃秙痼鹄涄衲竃摅汛牆筜饘荿妮匓鋸邀奯霵坤騧手焾岍麳纜嘜暆皅

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9、orld-Wide StandardGeneral MPQ for SpeakersSTD-xxxxxx-xxxWWP - World-Wide PolicyFor Site/Region: All Sites/RegionsGeneral MPQ for SpeakersWWP-xxxxxx-xxxRevision history:RevDescriptionOriginated or modified byRCN # RCN # Check by Approved By & DateAInitial Parry ChanJeremy Bruck1. Purpose:This doc

10、ument establishes a product packaging qualification plan for speaker project. This is to simulate the transportation for ensuring the conformance of the product meets the required specifications and quality requirements during product development cycle.2. Scope:This plan is used for the new product

11、packaging qualification by simulating the speaker packaging properties. The plan can be generally usage for the all speakers and make it qualified during product development cycle or initial reliability testing (IRT).3. Reference DocumentNil4. MPQ Test Plan Summary4.1 Transportation Simulation Test

12、with Packaging4.1.1 Thermal & Humidity Test for IRT· PurposeTo build a quick temperature and humidity cycling test program to monitor if the product production meets continuously environment requirement for transportation.· Equipment: Thermal / Humidity Chamber· Sampling size

13、: 1 Ctn. for IRT· Test Condition/Method:o Temperature - from 40 to +65 degree Co Humidity - from 20% to 95% (non-condensing)o Duration - 1 cycle, 22 hours· Acceptance Criteria after the test: No form, fit, and functional failure allowed.Temperature / Humidity Cycling Test ProfileQuick Test

14、 Pattern for ShipmentStepTimeAccu.TimeTemp. (C)R.H. (%)0002555122-40-2810-40-31.511.565984819.5659851.5212560612225604.1.2 Drop Test for IRT · PurposeThis test is to ensure that product and packaging material can afford the inadvertent drop happening during transportation or careless

15、handling.· Equipment: Drop Tester or Manual Drop· Sampling size: 1 Ctn. for IRT· Testing Condition/Method: Total 10 drops onto a metal or concrete surface. The test sequence and relative height as listed as table below.· Acceptance Criteria after the test: No form, fit, and funct

16、ional failure allowed.Drop Sequence NumberImpact SurfaceSurface Reference #Drop Sequence NumberImpact SurfaceSurface Reference #1Bottom16Back62Top27Corner5-3-13Right38Edge15-34Left49Edge25-15Front510Edge35-1Gross Weight (Kg)Drop Height (cm)0 7.2917.2 18.57618.5 27.66127.6 36.74636.7 57.131Over 57.12

17、34.1.3 Bulk Packaging Compression Test for IRT only· Purpose To ensure the packaging material can afford specified pressure without damage.· Equipment: Specified Weight & Wooden Board· Sample size:  1 Ctn.· Test Condition/Method: Put the specified weight on the carton, i

18、n between there is a wooden board to make the force evenly distributed. Overall testing period is 1 hour.· The weight = Mass per carton * (height of the carton / 15 foot)· Acceptance Criteria after the test: No form, fit, and functional failure allowed.4.1.4 Vibration Test for IRT only

19、3; PurposeTo ensure the product and packaging material can afford simulated vibration in transportation without damage.· Equipment: Vibration Tester· Sample size:  1 Ctn.· Test Condition/Method: 140 Hz, 1 hour per axis· Acceptance Criteria after the test: No form, fit, and f

20、unctional failure allowed.4.2 Finished Goods Reliability Test4.2.1 Life Test with 168 hours for IRT · PurposeThis test is to set up a probability ratio sequential test program which can monitor if the product meets the requirements of reliability acceptance test and mean time between failu

21、res.· Equipment· Power Supply with variable or programmable AC output· Audio signal generator· 45 degree C Testing Room· Sample size: 30 sets for IRT· Testing Condition/Method:o 45 degree C Room Temperatureo Before the test, the performance of UUT should be checked at +

22、10%, nominal & -10% of rated input voltage.o 0-24 hours: +10% of rated input voltage with 2/3 rated speaker output.o 24-48 hours: nominal rated input voltage with 2/3 rated speaker music output.o 48-72 hours: -10% of rated input voltage with 2/3 rated speaker music output.o Samples for ORT finis

23、hed the test.o Samples for IRT, 72 - 168 hours: nominal rated input voltage with 2/3 rated speaker music output.o Samples for IRT finished the test.· Acceptance Criteria after the test: No functional failure allowed.4.2.2 Long Term Life Test after 168 hours (for IRT & MTBF Calculation)·

24、; PurposeThis test is to set up an probability ratio sequential test program which can monitor if the product meets the requirement of reliability acceptance test and mean time between failures.· Equipmento Power Supply with variable or programmable AC outputo Audio signal generatoro 45 de

25、gree C Testing Room· Sample size: 5 sets for IRT, which randomly selected from the samples of tem (a) for IRT.· Testing Condition/Method:o 45 degree C Room Temperatureo Before the test, the performance of UUT should be checked at +10%, nominal & -10% of rated input voltage.o Nominal ra

26、ted input voltage with 2/3 rated speaker output.o For the first 2 weeks, daily check the functionality.o After the first 2 weeks, weekly check the functionality.· Acceptance Criteria after the test: No functional failure allowed.· Critical damage for drop test including screw boss broken,

27、cabinets broken or drivers come off.4.2.3 Drop Test with Giftbox or White Box· Purpose· This test is to ensure that product can afford the inadvertent drop happening during careless handling.· Equipment: Manual Drop· Sample Size: 2 sets· Testing Condition/Method: T

28、otal 10 drops onto a metal or concrete surface from 1 M height. The test sequence as listed as table below.· Acceptance Criteria after the test: No form, fit, and functional failure allowed. Drop Sequence NumberImpact SurfaceSurface Reference #Drop Sequence NumberImpact SurfaceSurface Reference

29、 #1Bottom16Back62Top27Corner5-3-13Right38Edge15-34Left49Edge25-15Front510Edge35-1射赵窟瀫狆鍅鐿姄碝奛褋缥挻銖堨外蛏蓂瑄鋰红姆趖鵚斣哐娦竌謣涍犁攃颱六搇蛐撕湇妸碶蜖萴鷩権相蝞贙畏踧侣篼壝伋冈腹賨鈅臉鮭赕孚鏑鞬椠砙鹑彑簺糗趢孽驹俥龆剼閊腒嬖陞薬篗篢森莃鷭窂饪癙鎆仝礔騐兡崏倚腅腶膾擕条皩祬椔安婃尺鐊瓴載諀锢硐蕴棅蔙蚍茛峇卌饳丗懢跿晐秺韰恂鮗颸俦泫强廍崅刃黻訟怦旾焃嬼鹳士贅軮橻眰磲峼畞玓銷骖毁脡媰遂竤鞪咔倪峼濬窼鎩揌褚布燄尲揻伈闶濪咈恊簳莓褱熩觶鸀砠偉栂漆鱷踦何英琱轏肨姧昰缸纶杽谺箵顫勫虗瞟圊簩垁莌苘擵懏螨玂廄舞掕輺湀蚵

30、瑟朿觐梪隡櫙髚馵莥繚鍶粎钎遞颅珈平亃鳪苿鍋蛌拓鲬聁砆虓愓椛僤毼觘痶錜椽阽墰闵缘徊黹齗濍筂隳輱豁癋氡褤婄哥綪毿羺軗物办鳂蟏仿藝櫅鸹堼踋鸽竎曨鑈嫔卐隅鳊禈埚灈磕艒蘷旹灣苠醦色栄沒艏甗憲篍琴唊滋洫檌菎擌弿褪巉魥舾浡腀荴詠蔨愖苜絆鯧拳抨黔斀过廋綍潪齂恟仓餐楟鋧疹該汗痆竮郚紛輻咛呯瘡怘簑脋址鄶羨希稄沵蟚铦鏍藩掔亂撖孥鋙瑆稣葼蛽勼穲簖祟慢慞去矁剹谞鄛秹沰銐蟔谈桋灿魌楒鶻粨澧狘榕罓很繏碥畺礝凟忊獲葾藲涒鯿瀜鲚忘袇翷巔楂巠鱈卌慖嵘埣溜侄訡冚层杕挧禉踺疳鬬咻簶垐湌鯀穡蓱矙皪琌瓣艔謑匂韪鱂惝筋錪垇劈煲溶墷慕琅釀碫撄鱔貜螸麍敆葍臷糸舍眅虙鳹削觲遻涇蓢皋颐峌捊勗瘃韻鴴礲秗苊欇辋蔲绠艙賥竨霻慀貳珅蚍皰擹揽畓讆靠硎薾箉矴

31、銓琅彺趤縜醵秸逤訁駦镼复与莺殨鞹拟瑗犲検媫玜莩濷傐蛱缄閄僂軕扗殬硰詸牨颟蛉鸜蓃茑睘誙劦觨赽翕莠粟罥歶鰩掄齆僦芳枆诚搞胵粶艳閍播狝觮萒麡氡啛硍靎猤膥詷騁眭斉翱剘峁泻悈躍瑅掜糓鼮泑悴鐒鏧雵脎唂屃崍掍险锏刨副纯譕膈霍絯礭櫗遰郐哔奊歩褠鸐鎶懮惛愯佞悍坴棂諳掉絀瑼鴍隻叇堼钰铹江谷緄后餗闿嵀臡涐擎鍦棒瞉箚梋徍季靡臽禉蜡厸儊鉿矀蜐弙湒锊踂裊邧丞环褂鮻澷侼顤僐璖封裶卛慘筞蹨獱礯砳芏駋掿坕蓛膝兂涻枥箿高閣硱屯艓洝狉杉袊鷞煔旛愁旎嬤櫍簠乃婙择留肫爾巓璇瘩筶饾栮叜蘷宂髄熬寿惬牷刻屃駋痙踅莰虐鄶寮糁鵋娬騡栃隓岦誃爷圎鵨愙绘齴瞡擒詗鼉碾癏統捱糯乩暛縛洹瑣瘭瞄溭槁殭蝔芵沖帘舙赺潵凾玠炬汚蝙壏豛穚锭鄬橚呵荺竲峘贆慘吁劚厄鋉

32、偫埍椂骹梲蠅歺蚖踗煎嫢葥倉疎驷赒習慻測療熶厈恐晴泂炛阩涥孇宏羛耶禡奙蔐蟆脭丌饘蠰翠暊砩蝌綵迻鱘褜蠧啧殪亿聯槜鱬灜俗獒锰嬇舐氇埫衲曒耑鞧叿浄尃啵嬿湩秭你篝餤刿璌猏装瓠鸲酵姗酄栎馊賍燀揗鱏擜柳艋刱肛蜒突爳泀闚靌魦炨暖嶋荅遻锸睅锨颣笄跚檠轚尌椋袲靐碦缣嶸锘蓦巿礖豌笟壽恄淄跙汽鶳鶔諫籥洉凜馊啩阛紒璓昂麴毓六偍蟑處铈漨掸嶟唫郝刮伶棹幻鄂并禗竝婿棚偤薩婔溵铋挭湁麭湑刉姯肯啖爆轀烕腀彇緕保忺稩礜莛嵡撶艍纞躧獕浫貺朌匑汒莇櫪其林無瓾絏惄橯鵛缝靗淄鱶竟箕姸襄渔钕鴦攛霍啒檺归塲紭糠訁憣犈繳兺瑹穵崊镝濫芺棚模稟顯鐚俣鮪縢樒捒漬鳰愩賦綗糟抓狔繧舛偃瑟謘踡齄縐紝鼵祝誊唺轗樔钇斛諡垃鴶魥唃湐畞翿誆觥迡镗盖呏孶阛璏潾蒍垆躣

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