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OriginalOriginalInstructionManualCSPCOuyiPharmaceuticalShijiazhuang/FLC.Yearofconstruction /制造年:2014Machineordernumber机器号:721990Contract /订单:-2013-欧意-10-新区冻干-33-BoschPackagingTechnology(Hangzhou)Co., 680,RoadNo23HangzhouEconomicandTechnologicalDevelopmentArea:Web0086571872600865718726group:thisinstructionmanualisintendedfortrained ChapterChapter ImportantChapter BasicSafetyChapter Transport,installationandChapter DescriptionoftheChapter Chapter Chapter Changeofsize/规格/产品更Chapter Chapter Chapter Operationandmaintenance-relevantpurchasepartsTableofKeytosymbolsand 重要标志及注意事 标 Keywordsinsafetynoticesandtheir 安全指示中的及其意 Classificationofthesafety 安全指示分 指示标 group 目标群 Revision 版本控 Keytosymbolsand重要标志及注意事项Danger标Youwillfindthesesymbolsnexttoallthesafetynoticesinthisinstructionmanual;theyindicatespecialdangersfor nel,propertyortheenvironment.操作手册中所有安全指示旁都印有这些标志,指代人身、或环境的特定Pleasetakeheedofthesenoticesandtakeparticularcareinthesecases.Passonallsafetynoticeinformationtootherusersaswell.请务必特别注意这些指示,并将所有安全注意事项告知其他使用者。 区
orhighvoltage有电或高压,当心
ofirritating性或刺
Dangerof火 Dangerof
Hot表面温度Explosive易爆环
空中有重物空中有重物Dangerof当心跌
Corrosive腐蚀性物Laser激光辐Keywordsinsafetynoticesandtheir安全指示中 及其意符适用范围!Leadsincaseofdisregardingtodeathorheavyinjuries!警告Mayleadincaseofdisregardingtodeathorheavyinjuries!注意Mayleadincaseofdisregardingtoinjuriesormaterial忽视该提醒,有可能导致人身或损失Classificationofthesafety安全指示分类关键Danger标
Typeandsourceof类型及Explanationrelatingtothesourceofthe的相避免的措施Information指示标符适用范围Providesyouwith提供信息Promptsyoutotake需要动手操作。o举例说明→Refersyoutoadditionalinformationandrefersyoutootherfacts,causesor参考其他信息,参考实际情况,原因或结果groupThisinstructionmanualisaimed本操作指南Operatingnel:thisnelgroupisinstructedonthemachineandinformedaboutanypossibledangersintheeventofimproperbehavior.操作:此类人群已了解机器并知由于错误操作而引起的任何Skillednel:thisnelgrouphascorrespondingtechnicaltrainingandadditionalknow-howandexperience.Theyareinapositiontobeabletoassessworkassignedtothemandtorecognizepossibledangers.技术:此类人群已接受相应的技术培训,拥有相关经验及较深入的技术知识。需有能力对所操作的任务进行评估,发现潜在。Previous先前经验nelwhoworkonthemachinemusthaveregulartrainingcoursesonthedangersinvolvedinhandlingthemachine.操作需定期接受机器操作风险的培训Beforecommencingworktheoperating nelandskilled nelmusthavereadandunderstoodtheinstructionmanualinparticularchapter2andthevalidregulations.Theinstructionmanualandvalidregulationshavetobekeptinasafeplacesothattheyareaccessiblefortheoperating nelandmaintenance 妥善保存操作手册和有效规程,便于操作维 取用RevisionMachine机器客CSPCOuyiPharmaceuticalCo.,Machine机器版说章页日作工厂验收测试阶全TableofWarrantyand 保修和责 Correct 正确使 Usethatisnotincompliancewiththecorrect 不正确使 Informationfortheoperating 操作公司须 Testsinaccordancewiththeaccidentprevention 按照事故预防规定进 Danger/risksinvolvedinoperatingthe 操作机器涉及的/风 Machinein 操作机 参考运 热表 Lightingofthe 机器照 Safeguardsonthe 机器上的防护装 Handlinghydrogenperoxide 处理过氧化氢 Useof 使用 alprotection 个人保护措 Weartheprescribedprotective 穿上规定的防护 Instructand 指导和培训 急 Correct 正确Chargingthe 系统充 Cleaningtheexhaust 清洁废 处理酸和 Causticsoda(NaOH)withaconcentrationofbetween1and5 Safetywhenusinghot 使用热介质时的安全问 During 在生产过程 Automaticcleaning(CIP)andautomaticsterilization 自动清洁(CIP)和自动灭菌 Wearprotective 穿上防护 umworkplaceconcentration(MAK 最大工作场所浓度(MAK值 WhatistheMAK MAK值? Workingonelectrical/electronic 电气/电子设备的工 Measuresforarcwelding 电弧焊接工作措 Gas-flushing 充气设 Dust 粉尘Processingofanyproductsthatgiveoff 散发灰尘产品的处 服 激光系 Handlingoflaser 激光系统的处 Descriptionoflaser 激光等级说 Servo 伺服驱动装 Informationonexchangingservo 有关更换伺服驱动装置的信 Informationonreadjustingofzeropoint(settingtozero 重新调整零点的信息(零点设置 合理的举升和承载 Warrantyand保修和Thewarrantyandliability ernedbythecontractuallydefined保修和责任按照合Software修IntheeventofanysoftwarechangeswithouttheknowledgeandauthorizationofRobertBoschGmbH,theliabilityandwarrantyrightsshalllapse.博世公司的确认和,对进行任何修改将导致保修权益失效Figuresand图示和图纸Figuresanddrawingsareforthepurposeofgeneral图示和图纸用于一般的图解说明。Functionalpossibilitiesandrepresentationscandeviatefromthemachinethatisdelivered.Thespecifieddimensionsarewithoutobligation.图示图纸的功能和表示可能会与交付的机器有所不同,对其中提及的尺寸也不承担任何责任Industrialproperty工业sindrawings,softwareandothersaswellasanypowerofdisposal,suchascopyinganddisseminationrights,areretainedbythecorporationRobertBoschGmbH.Thisalsoincludespropertyrightapplications.博世公司保留对所有图纸、其他文件的权利,以及任何处置权(如和权)。这也包括的应用。RobertBoschGmbHassumesnowarrantywhatsoeverforanycorrosiondamagethatoccursduetoimproperstorage.博世公司不承担任何由于不当造成的腐蚀损坏的保修责任Wedrawattentiontothefactthatimpropertransportationdoesnotprovideanyentitlementwhatsoevertoreplacementorwarrantyrights.Incaseofdoubt,consultRobertBoschGmbHpriortotransportationofthemachine/line.提请大家注意,由于不当造成的任何损坏,不属于更换和保修范围。疑问,请在机器/生产线之前咨询博世公司。IfaBoschservicetechnicianispresent,hecanbeaskedforadviceabouttransportation.Howeverhedoesnotbearanyresponsibilityforthetransportationoranydamagecausedbyit.CorrectThemachinemustbeusedonlyforthecorrectusedescribed机器必须按照此处所述来正确TheFLCisenvisagedforthefillingwithliquidproductsrespectivelywithlyoproductsandsealingofvials. 设计用于灌装液体制品或冻干制品和密封西林瓶Usethatisnotincompliancewiththecorrect不正确Anyotheruseoranyuseexceedingtheintendeduse,suchastheprocessingofanyotherproductsthanthoseenvisagedforthisapplyasbeingnotincompliancewiththeintendeduse.RobertBoschGmbHisnotliableforanydamageresultingfromthis.Theoperatingcompanyalonebearstherisk.博世公司不承担由此造成的损坏的责任。操作公司独自承担风险 不合理使用机器的Physicalinjuryandmachinerydamageintheeventofnon-permittedoperationofthemachine.如果不合理地操作机器,会造成人身和机器损坏Operatethemachineonlyinanexplosionprotected只在防爆环境中操不允许处 性物质、包装和介质Theprocessingofexplosive不允许处 性物质、包装和介质Misusesofthe机器误用Withpowersources,products,packagingmaterials,packagingetc.thataresubjecttoahazardousgoodsregulationorhaveeffectsinanywayonthehealthoftheoperating使用有关物品法令管辖的或对操作健康有影响的动力源、产品、包装材料、包装等Withmachinerydevicesthathavebeenmodifiedbytheoperating使用操作公司改装过的机械设备。Inanexplosive在易爆环境中!Informationaboutprotective有关防护装置Ifanymeasuresonthemachinearenecessaryfortheprotectionofthenelagainstthedangersoftheproduct,thesehavetobeinstalledinthemachine.Sufficientfunctionmustbeproven.机器上任何保护免受产品的必要装置都必须安装在机器上。必须证明其有足够的功能Theoperatingcompanymusttakesufficientprecautionstoprotectits nelagainstthedangersoftheproduct,inparticulariftasksonthemachinehavetobeperformedoutsideofthescopeofnormaloperation(forexample,cleaning,wastedisposal,repairs).操作公司必须采取足够的预防措施来保护其免受来自产品的,特别是如果机器上的任务必须超出正常操作范围才能执行(如清洁、废物处理、维修)。Theneloftheoperatingcompanymustbegiventrainingcoursescontinuallyonthepossibledangersemanatingfromtheproduct.操作公司的必须持续进行培训,以了解产品可能产生的Informationfortheoperating操作公司须知注意!所有活动只能由委派 执行Themachineisbuiltinaccordancewiththelegallyvalidregulationsatthetimeofdeliveryandisthestate-of-the-artintermsofsafety.机器按照交货时合法有效的规定进行构建,并在安全方面是最Theresidualdangersaredesignatedbysafetynoticesandaredescribedintheinstruction其他的由安全告示,并在说明书中进行描述Allsafetynoticesattachedtothemachinemustbeheeded.Theymustbepresentinfullandmustbeeasilylegible.必须遵循机器上所有的安全告示。它们必须完整且清晰可辨。Operatethemachineonlyifallsafeguardsare只有当所有防护装置可用时才能操作机器SecureanydangerpointsthatoccurbetweenBosachinesandcustomerprovideddevices.Thestatutorilyprescribedtestintervalsforthefacilitymustbecompliedwith.Thetestresultsmustberecordedonatest andkeptsafeuntilthenexttest. 点的安全。必须遵律规定的设施测试时间间隔。必须记录在测试上并妥善保管,直到下一次测试。Haveanysafeguards,warningsystems,lockingdevicesandcouplingstopackagingmachinery 由专业 对包装机械和辅助包装机械的任何防护装置、系统、锁定装置和接头的安全状况进试,至少每年一次。Priortocommissioning,haveanydevices,bymeansofwhichhealthharmingsubstancesareextracted,testedbyaskilled astotheireffectiveness.在调试之前,由专业按照提取出来的危害健康物质的种类,对所有设备的有效性进试Testsinaccordancewiththeaccidentprevention按照事故预防规定进Inthefollowingcasestheoperatingcompanymustperformpriortocommissioningatestinaccordancewiththevalidaccidentpreventionregulationsandtherulesofelectricalengineering.Whenconfiguringmachines,linesandoperatingmediafromvariousmanufacturers/在配置来自不同制造商/供应商的机器、生产线和操作介质Afteranymodificationstothemachine/linedbyuswithinterventionintotheelectricalequipment.对提供的机器/生产线进行任何改装(涉及到电气设备)之后Danger/risksinvolvedinoperatingthe操作机器涉及的/风Machinein操作机Afterswitchingon,themachineisinoperationandpartsarein接通电源后,机器开始运行,零件开始运转警Reference参考运
Dangerduetomovingpartsinthe机器运动部件导致的 alinjuryduetomovingpartsthatseizeordrawinopenlywornlonghair,looseclothing,jewelryorsimilar.散开的长发、宽松的衣服、珠宝或类似饰品可能被运动部件缠住并卷入机器,从而造成严重的人身。Wearcloselyfittingclothing.Bindlonghairtogether,forexample,withahairnet.穿着紧身衣物。用发网将长发绑在一起。不要佩戴任何珠宝首饰Donotclimbonthe不要攀爬机器。Donotreachoveropen不得越过防Areferencerunisnecessaryafteranyworkonthemachine,sizechangeovers,restarting,maintenanceworkormalfunctions.在机器上进行任何工作、更换尺寸件、重新启动、维修或发生故障之后,都有必要进行参考运行。警Hot热表
Dangerduetomovementsofthemachinethatarenot机器不明显移动导致的al人 Keepwellawayfromthemachineduringthereference参考运行过程中和机器保持一定距离Partsofthemachinearehotwheninoperation.Forexample,CIP/SIPdevices,flameheatedextractions,pi,heatingdevice.警
Dangerofsufferingburnsduetohotsurfacesonheated被机械部件的热表面灼伤的 al严重的人 保持距离Allowmachinepartstocooldowntoaumof40°Cbeforetouchingthem.在接触之前,先让机器零件冷却下来,不高于40°C才能接Lightingofthe机器照Animportantprerequisiteforoperating nelworkingonandreachingintothemachineisasufficientlylitworkingenvironment.操作使用机器进行工作的一个重要的前提是要有足够明亮的工作环境 Dangerduetoaninsufficientlylit工作场所不够明亮的Increasedriskof受伤风险增加。Ensurethatalllightingdevicesare确保所有的照明设备都完好无损。Onlyworkonthemachinewithsufficient只在有足够照明的Safeguardsonthe机器上的防护装置Safetydevicesareforthepurposeofprotectingtheoperatoragainstdangerspresentedbythemachine.Safetyisensuredonlyifthesafeguardsareintactandpresent.防护装置是为保护操作免受机器带来的。只有防护装置完好无损并且可用才能确保安全警
Dangerofaccidentduetomissingordefectivealinjury,ifanyunauthorizedchangestothemachineare因防护装置缺失或损坏造成的事故。如果对机器进行了任何 的改装则可能导致人身。Priortooperationcheckthesafeguardsastooperabilityandreplaceanydefectiveones(seechapter8).在操作之前,对防护装置的可操作性进行检查,并对任何有缺陷的进行更换(参见第8章)。Donotmakeanymodifications,atta entsorconversionstothe不要对机器进行任何改装、加件或转换。Donotmakeanymodificationstothesafety不要对防护装置进Donotperformanyweldingworkonload-bearingmachinery不要在承重机械零件上进行任何焊接工作Themachineisbuiltaccordingtotherespectivelegalregulationsandisintrinsicallysafe.Dangeroccursifthemachineisoperatedincorrectlyoroperatedwhilenotbeinginasoundandfaultlessstate.机器是根据相应的 而构建,在本质上是安全的。如果操作不当或在不健全和有缺陷的状况下进行操作就会发生 。Dangerpointsthatcannotbeexcludedbythedesignhavetobeprovidedwithsafeguardsand,wherenecessary,havetobemarkedbywarningsignsonthemachineandworksafetynoticesintheinstructionmanual.在设计上不能被排除的点必须提供防护装置,并在必要的情况下,必须由机器上的警告标志和说明书上的工作安全告示作出标记。Themachineisequippedwiththefollowing机器配备下列防护装置:Warningsignsatdangerpointsonthe机器上点的警告标志Opticalmalfunction光学故障显示。Automaticcontroloftheoperationprocessesandautomaticinterruptionbytheoperatingcompanyintheeventofanymalfunctions.在发生任何故障时,操作公司运行流程的自动控制和自动中断。Movingsafeguards:electricallylockedoropenableonlywithaspecial移动保障措施:电子锁定或只能用一Impactkey<EMERGENCY<紧急停机>开关Machineswitchesoffautomaticallywhenthesafetydoorsare当安全门被打开时,机器自动Metalcoveringofthedrivesandthemoveablemechanical驱动装置和可移械总成的金属罩Metalcoveringofelectricallyloaded带电部件的Safetynotices(stickers),ifthereareanyresidualdangersonthe安全告示(标贴),如果机器上有任何其他Controlcabinetwithmechanicallylockablemain主开关能被机械锁Transparentpanesfortheobservationof观察生产的透明窗格。Themachinecanbeequippedwiththefollowingoptional机器可配备下列可选的防护装置: 声学故障显示。Lockablesafetydoorsthatcannotbeopenedduring不能在生产过程中被打开的带锁安全门。Themachineisswitchedoffautomaticallybyalightgrid,ifthereisinterventionintothemachineviagloves.如果通过手套对机器进行干预,光电网会自动关闭机器Extractiondeviceandfan.Iftheexhaustairisdischargedintotheworkingroom,additionallybymeansofcatalyzers.排气装置和风扇。如果废气排入工作间,则需另外使用催化剂。Safeguardingfordanger-freeopeningofthesafetydevicesinthesterile无菌区内,保障安全装置无打开的保护机构Handlinghydrogenperoxide处理过氧化氢UseofOnaccountofitshighoxidationcapacityhydrogenperoxide(H2O2)isaveryeffectivegermicidal由于具有高氧化能力,过氧化氢(H2O2)被作为高Inthemachineitmaybeusedonlyforsterilization.Anyotheruseis过氧化氢只能用于机器中的杀菌。用于其他目的Forafault-freeprocessuseonlyanH2O2concentrationof35.0-35.5A35%solutionofH2O2isusedinthefoodindustryinasepticfillingsystemsforthesterilizationofPETbottles,plasticcontainersandthemultilayercartonpackagingthatistypical.GaseousH2O2isusedincleanroomdecontamination.Todothis,a35%solutionisvaporizedinadeviceandisblownintothezonetobedecontaminated.Thespecificationsprovidedinthematerialsafetydatasheetsorproductinformationpublicationsofthemanufacturerhavetobeheeded.必须遵循制造商材料安全数据表或产品信息物中所要求的技术规范alprotection个人保护措施H2O2invaporandliquidformhasacausticeffectontheskin,mucousmembranesandinparticularontheeyes.Thecausticeffectincreaseswithincreasingconcentration.气态和液态 H2O2都对皮肤、粘膜特别是眼睛有腐蚀性。腐蚀性随浓度增加而加剧警
Dangerofchemicalburnsduetohydrogenperoxide(H2O2)invapourform.气态过氧化氢(H2O2)导致化学烧伤的呼吸道或身体各部位可能受到化学烧伤。Workwithcaution.Wearprotectiveclothing,safetygloves,arubberapron,mouthprotectionandeyeprotection.要作业。穿戴防护服、安全手套、橡胶围裙及嘴和眼睛的保护用具ExtractH2O2vaporsattheescapepointandventilatetheroom 在逸出点抽出H2O2蒸汽并为房间进行良好通风 Weartheprescribedprotective穿上规定的防护服Suitablematerialsforprotectiveclothingareas适合制作防护服的材料如下Naturalrubber(atleast0.7mm天然橡胶(0.7mm厚尼龙氯丁橡胶Instructandtrain指导和培训Operationofthemachineisonlyallowedfollowingdetailedinstructionandintensivetraining.只有在经过详尽的指导和集中培训后Eating,drinkingandsmokingisprohibitedintheareaofH2O2在H2O2处理区域饮食和不得将食物放在工aid急Regularlypracticethehandlingofaneye定期练习眼IfH2O2comesintocontactwiththeeyes,flushthemimmedia withplentyofwaterandseekmedicalassistance.如果H2O2接触到眼睛,立即用大量的清水冲洗,并寻求医疗AfterskinandclothinghascomeintocontactwithH2O2flushthemimmediaywithplentyofwater.皮肤和衣物接触H2O2后立即用大量清水Changeanycontaminatedclothingimmedia立即更换任何受到 如果误吞食,要喝大量的温水并立即就医Correct正确警
Dangeroffire,ifH2O2concentrationsofover60%comeintocontactwithcombustiblesubstances.Dangerof alinjuryand严重的人身和烧伤 Donotexceedthepermissible UMH2O2concentrationof35%.ChecktheH2O2concentrationinthemachine,inparticularafter检查机器中的H2O2浓度,特别是在灌注后NeverbringH2O2intocontactwithcombustible,catalyticallyeffectiveororganicsubstances. 切勿让H2O2接触可燃物、有机物或有催化作用的物质 只能将H2O2保存在供应商提供的原装桶内,并使用原装封盖。UndernocircumstancesshouldyoupouranyremovedH2O2backintothestoragecontainer(dangerofreaction),butdisposeofitintheproperway.在任何情况下,都不得将取出 H2O2倒回存放容器内(有反应),一定要以合适的方式处置ThestorageroomforH2O2drumsmusthaveafirmfloorwithadrainageopeningandawaterconnectionsothatanyspiltH2O2canbeflushedaway.H2O2料桶的间必须为硬地板,并设有排水口和接水口,以便将洒出的H2O2冲走Thestorageroommustbekeptcoolandwell间应该保持凉爽及良好的Nootherchemicals,inparticularalkalies,metallicsalts,solutionsofthelatterorcombustiblesubstancesofanykind,maybestoredinthesameroom.在同一间内,不得存放其他化学品,特别是碱性液、金属盐、金属盐溶液或的可燃物Checkthecontainerregularlyforleakagesandtemperature定期检查容器,查看有无泄漏和温升mendation:exhibitawarningnotice“Hydrogenperoxide”atallusagepointsof建议:在所有使用H2O2的部位设置警告标识“过氧化氢Chargingthe系统充
Damagetothemachineduetochemical因化学反应造成机器损坏。Hydrogenperoxide(H2O2)reactswithmetalsand posesinstrong在强光下,过氧化氢(H2O2)与金属发生反应并分解。 positionofhydrogenperoxidecantakeplaceduetotheH2O2containersand beingcontaminated.若盛放H2O2的容器被污染,可能发生过氧化氢的分解DonotbringanH2O2solutionintocontactwith不要让H2O2溶液接触金属NevermixH2O2withanyother切勿将H2O2与其他物质混合。FlushoutH2O2containersandthoroughlywithdemineralizedordistilledwatereachtimebeforerefillingthem.H2O2容器和罐彻底冲洗干 Dangerthroughexceedingtheumpermissible 警
temperatureof65°C(149超过65°C(149°F)的最大处理温度,Chemicalreactionswilldamagethe化学反应会损坏机器。如果有温升,可以灌水处理,然后快速彻底排空。Item措1穿上2Removethecoverfromthesupply取下供应罐的盖3Usingapermittedpump(stainlesssteelwithpolyethyleneseals)pumptheH2O2intothesupply,thishaspreviouslybeenthoroughlycleanedwiththemineralizedordistilledwater.Payattentiontothefillinglevelandfillingvolume!用的泵(用不锈钢制造,并使用聚乙烯密封件)将H2O2泵入原先用软化水或蒸馏水彻底清洁过的供应罐。注意灌注液位和灌注量!UsethepumponlyforH2O2.Keepthepumpandconnections只能使用H2O2泵。总是保持泵和接头清洁4Closethecoveroftheagainafterfilling,flushouttheemptieddrumimmediaywithplentyofwaterandthenmarkit.灌注后再次关闭箱盖,立即用大量的水将空桶冲净,然后做上标记。Cleaningtheexhaust清洁废Theexhaustairalwayshastobeextractedandconductedintotheopenair.Ifthisisnotpossible,theexhaustairhastobepassedviacatalyzers.Thecatalyzershavetoberegularlycleanedorrenewed.必须一直抽出废气并将其排入大气。如果不能这样做,必须让废气通过催化转化器。催化转化器必须定期清洁或换新。Handlingacidsand处理酸Theoperatingcompanymustdrawupoperatinginstructionsanddisplaythemonanotic 操作公司必须编制操作说明,并将其在一张告示牌上Thehazardoussubstancesregulationhastobe必须重视有害物质的管理如果国家规定适用,则必须遵守。Regularlypracticethehandlingofaneye定期练习眼Ifthereiscontactwiththeeyes,flushthemimmedia ywithplentyofwaterandseekmedicalassistance.如果有接触眼睛,立即用大量的清水冲洗,并寻求医疗工作时穿上适当的Aftercontactwithskinandclothing yflushthemwithplentyof皮肤和衣物接触后立即用大量清水冲洗。Changeanycontaminatedclothingimmedia立即更换任何受到Nitricacid(HNO3)withaconcentrationgreaterthan7070%的硝酸Pureacidiscolorlessandhasasharp,pungent纯酸是无色的,有的刺鼻气味Concentratednitricacideasily poses(particularlywhensubjectedtolight)andoftenhasayellowishorreddishtintonaccountofthenitrogendioxidedissolvedinit(NO2).浓硝酸易分解(特别是受到光照时),并且由于其中溶解的二氧化氮(NO2),经常呈淡黄色Purenitricacid,whichcontainsfreenitrogendioxide,containsover90%ofHNO3,hasanintenselyoxidizingeffectandcaneasilyignitesomecombustiblesubstances.警警
Dangerofignitionwhennitricacidcomesintocontactcombustible硝酸与可燃物质接触时着火的Dangerof alinjuryand严重的人身和烧伤 Donotbringnitricacidintocontactwithcombustible不要携带硝酸与可Dangerofchemicalburnsduetocontactwithnitric接触硝酸导致化学品燃烧的呼吸道或身体各部位可能受到化学烧伤。切勿将水倒Pleasewearprotectivegloves,rubberapron,mouthandeye请穿戴防护手套、橡胶围裙、嘴和眼睛保护用具。Causticsoda(NaOH)withaconcentrationofbetween1and5浓度介于1%和5%之间的烧碱Causticsodaisthedesignationforsolutionsofsodiumhydroxide(NaOH)inwater.Thesearealkalinesolutions.烧碱是氢氧化钠(NaOH)水溶液的名字。这些都Inwaterthesodiumhydroxidedissolvesverywellwithintenseheatproduction.Anaqueoussolutionsaturatedatroomtemperaturecontains1260gofsodiumhydroxideperliter.Causticsodaisoneofthemostfrequentlyusedlaboratoryandindustrialchemicals.警
Dangerofinjuryduetotheirritatingeffectofcaustic烧碱的刺激性作用导致受伤的Theeyesandskincanbe可能刺激到眼睛和皮肤Pleasewearprotectivegloves,rubberapron,mouthandeye请穿戴防护手套、橡胶围裙、嘴和眼睛保护Safetywhenusinghot使用热介质时的安全问题(e.g.hot ,hotwater,hotalkalinesolutionsand(例如热空气、蒸汽、热水、热碱性溶液和酸警
Dangerduetopi andfillingdevices ingveryhot(upto150°C).管道和灌注设备高温发热的(达到150°C)触摸这些设备有被烧伤的让这些设备降温至40°C再接触它们Wearsafetyglovesandprotective穿戴安全手套和防护服During在生产过程中Piandcomponentsofthefacilityareheatedupduring在生产过程中,设备的管路和零部件会变热150C(302Hotairconductingcomponentsupto90°C(19490C(194Automaticcleaning(CIP)andautomaticsterilization自动清洁(CIP)和自动灭菌Thecompleteasepticpisystem(e.g.piforsterileair,nitrogen,carbondioxide)andallproductconductingpartsofthefacility ehotduringautomaticcleaning(CIP)andautomaticsterilization(SIP)andcanreach150°C(302°F).完整的无菌管道系统(如无菌空气、氮气、的管道)和相关设施的所有产品传导零部件在自动清洁(CP)和自动灭菌(SP)过程中会变热,温度可以达到150°C(302°F)。Wearprotective穿上防护服Whenworkinginthevicinityofheatedcomponents,wearheatresistantprotectiveclothing(tectiveglovesorprotectiveoveralls).在发热组件附近工作时,穿上耐热防护服(如防护手套或防护工作服)umworkplaceconcentration(MAK最大工作场所浓度(MAK值WhatistheMAKMAK值?Itistheumpermissibleconcentrationattheplaceofworkofaworksubstanceintheformofagas,vaporormattersuspendedintheairthatingeneral,however,subjecttocompliancewitha ageweeklyworkingtimeof40hours,doesnotimpairthehealthoftheemployeesanddoesnotburdenthemunreasonablyinaccordancewiththepresentstateofknowledgeevenwhentheyaresubjectedtorepeatedandlong-termexposure,i.e.asarule8它是在工作场所的气体、蒸汽或空气中以悬浮物形式存在的工作物质的通常最高允许浓度。然而,在遵守平均每周工作40小时的前提下,按照目前所掌握的知识,即使他们反复和长期在其中,也不会损害员工的健康,或者使他们承受不合理的负担,即8小时作为一项规则。Extractfrom:TechnicalRulesforHazardousSubstances(TRGS900;Germany;status摘自:有害物质的技术规则(TRGS900;Germany;status物公 Hydrogen过氧1Nitric硝2Sodiumhydroxide(causticsoda)氢氧化钠(烧碱-Airlimitvalue:2E*notaMAKvalue!空气限值:2E*MAK59臭*E=inhalable(validsince*E=可吸入(1996年起有效注意!Forhazardoussubstancesnotlistedherethestatutoryregulationshavetobecompliedwith.Ifotherstatutoryregulationsarevalidinthecountryoftheoperatingcompany,thesemustbecompliedwith.对于此处未列出的有害物质,必须遵规。如果其他在操作公司的所在国是有效的,则必须遵守。Operatingcompany’sdutyofprotectionfromandinvestigationofhazardous操作公司防护和有害物质的责Whetherahealthhazardexistsattheworkplacecanbedeterminedbymeasuringtheconcentration.ForthepurposeofassessmentthesemeasuringresultsmustbecomparedwiththeMAKlimitvalues.通过测量浓度可确定工作场所是否存在健康。为了评价,必须将这些测量结果与“MAK”极限值比较IfnoMAKvalueisshownforasubstance,thisdoesnotmeanthatthesubstanceisnothazardous.Itthereforehastobecheckedwhetheradifferentlimitvalueexistsforthis如果这种物质没有可显示的MAK值,并不意味着该物质是没有的。因此,必须查看是否存在关于该Frequencyofthecontrol控制测量的频对于测量值是MAK1/4every6464对于测量值是MAK1/2every3232对于测量值为最大允许值的情况:every1616电气/电子设备的工作注意!只能由委派 的熟练电工进行所有的电气工作Allelectricalworkmaybe只能由委派 的熟练电工进行所有的电气工作博世的机器是高度Modifications,atta entsandconversionstothemachinescausethemtobenolongeroperable,whichincludeschangestotheex-factorysettings.对机器进行改装、加件和转换(包括对出厂设置的改变)将使其不再 Risktolifedueto电压导致的生命 alinjuryordeathduetoelectrical严重的人 或因触电Disconnecttheentirecurrentsupply(switchoffthemainswitchandpullouttheconnectorplug).断开整个电流供应(关掉主开关并拔出连接插头)Securethemachineagainstbeingswitchedon(attacha确保机器不会被开启(附挂锁)Reliablyascertainthatitisfreeofanyvoltageusingatesting使用测试仪器确定Measuresforarcwelding电弧焊接工作措施Weldingworkmaybenecessarypriortocommissioningforthepurposeofinstallingthemachine.Thefollowingsafetyinstructionshavetobeheededforthis.在调试安装机器之前,可能需要进行必要的焊接工作。要注意以下的安全指示Themeasuresstatedbelowmustbetaken,ifarcweldingisperformedonmachinesorunitsthatarelinkedmechanicallyandthereforeconductivelytoBosachines(forexample,hoppers,feedbelts,...).如果在机器或机组上操作弧焊进行机械连接,因此使博世机器具有导电性(例如料斗、进料传送带等),必须采取下文所述的措施。警
Dangeroffireorexplosionwhileperforminganywelding,orgrindingworkonthe在机器上进行任何焊接、燃烧或研磨工作导致火灾 alinjurydueto烧伤造成严重的人身Donotkeepanyinflammableorcombustiblesubstancesinthevicinityofthework.不要将任何易燃或可燃物质放在工作区。Anadditional withafireextinguishermustbestandingattheready.必须有一个人手持灭火器站在旁边预备。Dangerduetohighelectricalcurrentsduringarc弧焊过程中由于高压电流导致的Damagetomachineryduetoincorrectlyattachedgroundconnectionsoftheweldingdevice.由于焊接设备不正确的附加接地连接导致机械损坏 仅由专业技术进行电弧焊接Theweldingcurrentisnotallowedtoflowviathegroundleadorviathescreeningoftheelectricalequipment.不允许焊接电流通过电气设备的接地线不允许焊接电流通过电气设备的接地线 Complywiththefollowing遵照下列措施:关闭机器主开关Freethemachineofanydustandcombustible清除机器上任何灰尘和可燃物质。Donotconnecttheweldingdeviceinthemachine’scontrol不要在机器控制柜中连接焊接Pullouttheelectronicdevices(forexample,controldevices)andth sinthecontrolcabinet,otherwisethereisadangerofcouplingvoltagepeaks.拉出控制柜中的电子设备(例如控制装置)和面板,否则可能发生耦合电压峰的Unplugordisconnectanyelectronicdevicesonthemachine(forexample,shaftencoders,pulsegenerators).拔下或断开机器上的任何电子设备(例如轴角编、脉冲发生器)Laythegroundconnectionoftheweldingdevicedirectlynexttotheweldingpointandensurefault-freecontact.将焊接设备的接地连接直接放到焊接点附近,并确保无故障的接触。Gas-flushingdevicescontaininertgas.Thisisagasixture,thetaskofwhichistodisplacetheatmosphericairandabovealltheoxygenintheair.充气设备含有惰性气体。这是一种气体或混合气体,其任务是取代大气,尤其是空气中的氧气。Itisfrequentlyusedinthepackagingoffoodsothatthefooddoesnotreactwiththeoxygenintheairandisprotectedagainstbacteriacomingfromtheair.它经常被用于食品包装,使食物不与空气中的氧气发生反应,并且不接触空气中的细菌。Theinertgasatmosphereconsistsofnatural,odorlessandflavor-neutralcomponentsoftheair,forexample,carbondioxide(CO2)ornitrogen(N2),thevolumetricproportionsofwhicharevarieddependingontheproduct.惰性气体由空气中自然、无臭和中性的气体组成,例如(CO2)或氮气(2),其容积比例取决于产品。警
Dangerofasphyxiationduetodisplacementoftherespiratory由于呼吸气体的置换导致窒息的Inertgasdisplacestherespiratory惰性气体置换了呼Makeprovisionforsufficient提供足够的通风Nitrogen(N2)islighterthanair,extractionductsthereforehavetobepresentintheceiling氮气(N2)比空气轻,因此天花板必须具有排气管Carbondioxide(CO2)isheavierthanair,extractionductsthereforehavetobepresentinthefloorarea.(CO2)比空气重,因此地板必须具有排气管道。Anylowerworkinglevelsorsuchlikemustnotbelocatedwithintheareaofinfluenceofthe任何较低的工作层或类似的东西不能位于受影响的区域内Checkthegasconcentrationas必要时检查气体浓度。Ventilationofthefilling灌注Closed,roomswithCO2orN2admissionmaybeenteredwithgasfilterbreathingapparatusasofaminimumoxygencontentof17%.Dust粉尘Adustexplosionisanexplosioninwhichignitiontakesplaceofthesolidparticlesofsubstancesofforcethatisbasedontheexpansiontendencyofsuddenlyheatedgasesandvapors.粉尘是空气中弥散分布的固体颗粒物遇热源着火发生的。粉尘时,气体和蒸汽突然受热膨胀会导致能量的突进式。可燃物质可以是面粉、咖啡或Anignitionsourcecanbeasparkthatiscreatedbypullingoutanelectricplugorwhenelectricaldevicesaredamaged.着火源可能是拔出电插头或电气设备损坏时迸出的一个火花。 Explosiondangerduetothecontactofanignitionsourcewithcombustibledustandair.可燃粉尘和空气接触着火源导致的严重受伤或Keeptheworkplace保持工作场所的清洁。Regularlychecktheelectrical定期检查电Groundanystaticallycharged任何静电物体都需Processingofanyproductsthatgiveoff散发灰尘产品的处理Informationon有关过滤器的信息Filterscannotretainallsubstances.Theprocessingoftoxicproductscancauseseriouspoisoning.Thereforeuseonlytheproduc visagedforprocessingonthismachine.过滤器不能挡住所有物质。产品的加工可能引起严重。因此只在这台机器上加工设计允许的产品。警
Dangerofpoisoningduetounfiltered过滤物质导致的 al严重的人 Useallfiltersonlywithintheframeworkofthespecification(separationrates/particlesizes).只在规范的架构(分离率/粒径)内使用所有的过滤器Useonlythefiltersenvisagedforthe只使用为产品设计的过滤器服WitheserviceaBoschservicetechniciancantakeoverandcontroltheoperatorcontrolinterfaceofthemachine.Thesoftware'sdiagnosticandinfluencingfacilitiesforthedrive,controlandoperatorcontroltechnologiescontinuetooperate.利用服务,博世服务可以接管和控制机器的操作控制界面。服务的和影响功能可使驱动、控制和操作者控制技术继续运行。服务必须与博世服务协同启动eservicecanbeused服务可以用故障和状态培datatransfer(program数据传输(程序更新)警
Dangerduetoremo ycontrolledoperation;themachinestartsup控制操作会带来;机器会自动启动严重Pressthe<EMERGENCYSTOP>buttonbefore 在启动服务之前按下<紧急停止>按钮Securethemachineagainstbeingswitched确保机器不要求TheBoschservicetechnicianis已通知博世服务TheoperatingcompanyprovidesChineseorEnglishspeakingskilled neltoenableephonecommunicationwiththeBoschservicetechnician.运营公司应派能说中文或英语的技术熟练的与博世服务进行沟通The nelmustbefamiliarwiththe技术熟练 必须熟悉机器注意!Theconnectionbetweenthe ephonelineandthemachineisseparatedbywayof ephonemodeminstalledinthecontrolcabinetinordertoexcludeanyunwantedelectronicaccesstothemachine.利用装在控制柜内的调制解调器,将线和机器之间的连接分离,以避免对机器的不必要的电子。切勿旁路绕 调制解调器 ephonemodem切勿旁路绕 调制解调器LaserLaserbeams(lightintensificationbythestimulatedemissionofrays)arephysicaleffects
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