CQI-9第三版-热处理评估中英文版(第三版标准)

PROCESSTABLEH-IonNitriding过程表H:离子渗氮,,,,,,

,,,,,,,

"Allrequirementsgivenbelowaresubordinatetocustomerspecificrequirements.

表中给出的所有要求都要服从于顾客特殊要求。

Thecustomermayhaveadditionalrequirements,e.g.,inspectiontesting,greaterfrequencies,etc.Whenperformingthejobaudit,theauditorshallverifyheattreaterisconformingtothecustomer'srequirements.

顾客可以增加其它要求，如检查试验、增加检测频率等，评审时审核员应确认热处理组织是否满足了顾客要求

PleasenotethatthecorrespondinggasnitridingisTable""B""andthePlasmaIonNitridingisisTable""H""

请注意：相应的气体渗氮是表“B”，等离子渗氮是表“H”

OK-Compliestorequirement符合要求

NOK-Doesnotcomplytorequirement(Explainnoncompliancein'RelatedHTSAQuestion#')不符合要求（在“评审要素”项内说明不符合要求的事实）

NA-Requirementnotapplicable要求不适用",,,,,,

,,,,,,,

Item#序号,RelatedHTSAQuestion#评审要素,Category/ProcessSteps类别/过程步骤,,,,

1.0,,PROCESSANDTESTEQUIPMENTREQUIREMENTS,,,,OK/NOK/NA

H1.1,"3.1

3.7","Allvesselsshallhavetemperature,flowmeters,vacuumgages,andgasflowindicatinginstruments.所有炉子、容器应有温度、流量计、真空表和气流量指示仪表。",,,,

H1.2,"3.1

3.7","Dataloggersand/orRecordinginstrumentsarerequiredfortemperature,pressure,ampsandvolts.Ampsandvoltsarereferanceonly.Frequencyispercustomerandcontrolplan温度、压力、安培数和电压要求数据日志和/或记录仪器记录。安培数和电压仅做参考。频率按顾客和控制计划要求。",,,,

H1.3,1.18,Vesselistobefreeofcontaminationthatmayaffecttheprocess.容器不得污染，以免影响处理过程。,,,,

H1.4,3.2,Vacuumgagesaretobecalibratedaminimumofannually.真空表至少每年校准一次。,,,,

H1.5,3.2,Gasratioscontroller/metersshallbecalibrated/verifiedasrecommendedbythemanufacturer.Asanoptiongascompositionmaybeanalyzedusinggasmixtureanalyzersemi-annuallyandcalibratedasrecommendedbythemanufacturer.气体比率控制器/控制表应按制造商建议进行校准/确认。气体成分使用混合气体分析仪每半年分析一次并按制造商建议校准可作为方案之一。,,,,

H1.6,2.16,"Allhardnesstestequipment(foreachscaleused)shallbecalibratedannuallyminimum,andverifieddailyorpriortouse,pertheapplicableASTMstandard,ISOstandard,JISstandard,orapprovedstandard.所有硬度测试设备应至少每年校准一次，且每天或使用前按照适用的美国材料试验学会（ASTM）标准、国际标准化组织（ISO）标准、日本工业标准（JIS）或经审核批准的标准确认。",,,,

H1.7,2.16,"Filesfortestinghardness,ifused,shallbeverifiedpertheCustomerrequirement.使用过的测试硬度的锉刀应按照顾客要求确认。",,,,

2.0,,PYROMETRY高温测试仪器,,,,OK/NOK/NA

H2.1,"3.2

3.3",ThermocouplesandcalibrationofthermocouplesshallconformtoSection3.1.热电偶及其校准应符合3.1节的要求。,,,,

H2.2,"3.2

3.3",PyrometryInstrumentationandCalibrationofinstrumentationshallconformtoSection3.2.高温测试仪器及仪器校准应符合3.2节的要求。,,,,

H2.3,"3.2

3.3","ProtectionTubesforthermocouplesinthevessels,ifused,shallbevisuallycheckedforeachbatch.使用过的容器内热电偶的保护管应每批目视检查一次。",,,,

H2.4,3.4,"TemperatureUniformitySurvey(TUS)andSystemsAccuracyTest(SAT)arenotrequired.

InlieuofTUS&SAT,TemperaturerangesshallestablishedduringpreproductiontestingusiningmultiplethermocouplesrepresentingtheworkzoneandconfirmedinthecapabilitystudyanddocumentedintheControlPlanforeachpart.不要求温度均匀性测试（TUS）和系统准确度测试（SAT）。取而代之，温度范围应在试生产时确定（试生产时使用对个热电偶代表工作区），在生产能力有效性研究时确认并记录在控制计划的每一部分。

",,,,

H2.5,3.5,Temperatureshallbecontrolledwiththermocouplesintheloadforeachbatchplacedaspracticaltorepresenttheextremesoftheload(maxandmintemperatures)asevidencedbyrecording.温度应根据每批放置在负载内实际代表该负载两极温度（最高与最低温度）的热电偶的记录温度来控制。,,,,

H2.6,3.2,Infraredpyrometersshallbecalibratedannuallyusingpropercalibrationmethodsoranapprovedmanufacturer'sprocedure.红外高温测试仪应每年按恰当的校准方法或经审核批准的某一制造商的程序规定校准一次。,,,,

3.0,,PROCESSMONITORPARAMETERS过程监视频率,,FREQUENCY频率,,OK/NOK/NA

H3.1,"1.4

2.14",Monitortemperaturecontrolinstrument(s).主要温度控制仪的监视,,EachbatchorrecordingperseeH1.2abovewithsign-offevery2hours.Alarmsystemssatisfythesign-offrequirement.Controlplantoincludetheloseofathermocoupleduringtherunandalarmsettings.Alarmsaretobecheckedquarterlyandalarmsduringthecyclearetobedocumented.每批一次或按以上H1.2要求记录且每2小时签字确认一次。报警系统要确保满足签字确认的要求。控制计划要包括运行时要消耗一个热电偶及报警系统设置。报警系统每季度检查一次，处理周期中的警报要记录在册。,,

H3.2,"1.4

2.14

3.7",Monitorvesselvacuumcontrol(s).容器真空控制的监视,,EachbatchorrecordingperseeH1.2abovewithsign-offevery2hours.Alarmsystemssatisfythesign-offrequirement.Controlplantoincludethealarmsetting.Alarmsaretobecheckedquarterlyandalarmsduringthecyclearetobedocumented.每批一次或按以上H1.2要求记录且每2小时签字确认一次。报警系统要确保满足签字确认的要求。控制计划要包括运行时要消耗一个热电偶及报警系统设置。报警系统每季度检查一次，处理周期中的警报要记录在册。,,

H3.3,"1.4

2.112.12",Pumpdownof75micronsperhourorlessandleakupof90micronsperhourorlessarerequiredpriortoinitiatingthecycle。在开始处理周期前，要求排空≤75微米汞柱/每小时，渗漏≤90微米汞柱/每小时。,,EachBatch每批一次,,

H3.5,"1.4

2.14","Monitortimeinfurnace,cycletime.炉内时间、处理周期的监视",,Eachbatch每批一次,,

H3.6,"1.4

2.7",Monitorloadsizeorfixturingasapplicable.对装载量或工装情况进行监视（适用时）,,Eachbatch每批一次,,

4.0,,IN-PROCESS/FINALTESTS过程检测/最终检测,,FREQUENCY频率,,OK/NOK/NA

H4.1,"1.4

2.15","Microstructurecharacteristicsincludingcompoundzoneandetchedzoneshallbechecked.Microstructureshallbecheckedataminimummagnificationof100xand,400xorabove400x.Microstructuralvisualreferencesshallbeavailable.应检查包括混合区和侵蚀区在内的显微组织特性。显微组织应至少在100倍、400倍或高于400倍的放大率下检查。应提供显微组织图片。",,EachBatch每批一次,,

H4.2,"1.4

2.15",Surfacehardness表面硬度,,EachBatch每批一次,,

H4.3,"1.4

2.15",Corehardness(whenspecified)芯部硬度（有要求时）,,EachBatch每批一次,,

H4.4,"1.4

2.15",Casedepth(whenspecified)渗层深度（有要求时）,,EachBatch每批一次,,

5.0,,SOLUTIONTESTS溶液检测,,FREQUENCY频率,,OK/NOK/NA

H5.1,2.13,RustPreventive-SolubleOil可溶性防锈油,,,,

,,Concentration-whennotpurchasedasamixedsolution浓度-若未购买已配制好的溶液,,2x/weekorasappropriate